Resin recovery cleaning
By designing a resin regeneration and cleaning tank and utilizing components such as a power motor and agitator blades in a high-efficiency cleaning mechanism, the resin and cleaning liquid can be fully contacted, solving the problem of incomplete resin cleaning in existing technologies and improving the resin regeneration effect and sugar production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHUCHENG DONGXIAO BIOTECH CO LTD
- Filing Date
- 2025-06-20
- Publication Date
- 2026-06-26
AI Technical Summary
Existing technologies use a single method for cleaning resins, which is insufficient to completely remove stubborn contaminants from the interior and surface of ion exchange resins, resulting in poor recovery effects.
A resin regeneration cleaning chamber was designed, which includes a high-efficiency cleaning mechanism. Utilizing components such as a power motor, rotating shaft, agitator blades, air outlet pipe, and branch pipes, the resin and cleaning liquid are fully contacted through the cooperation of high-pressure air and agitator blades, thereby improving the cleaning effect.
The efficient cleaning mechanism effectively removes stubborn contaminants from the inside and surface of the resin, improving resin recovery and enhancing sugar production efficiency and product quality.
Smart Images

Figure CN224405155U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of resin cleaning technology, and in particular to a resin regeneration cleaning device. Background Technology
[0002] In the sugar-making process, ion exchange resins play a crucial role in removing impurity ions from the sugar solution, thereby improving the purity and quality of the sugar. However, with prolonged use, the resins adsorb a large amount of impurities, such as metal ions, pigments, and organic acids, leading to a decrease in their exchange capacity and affecting sugar-making efficiency and product quality. Therefore, it is necessary to periodically revitalize and clean the ion exchange resins.
[0003] The cleaning methods of existing cleaning tanks are relatively simple, relying solely on simple water rinsing, which is insufficient to thoroughly remove stubborn contaminants inside and on the surface of the resin, resulting in poor resin recovery. Therefore, it is necessary to design a resin recovery cleaning tank to solve the above problems.
[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content
[0005] The purpose of this invention is to provide a resin regeneration cleaning tool to solve the above-mentioned problems.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a resin regeneration and cleaning apparatus, comprising:
[0007] A resin regeneration and cleaning body, wherein the resin regeneration and cleaning body is equipped with a high-efficiency cleaning mechanism;
[0008] The high-efficiency cleaning mechanism includes a power motor, a rotating shaft, a stirring blade, a circular plate, an air outlet pipe, a hollow ring, an air inlet pipe, and a branch pipe;
[0009] The output end of the power motor is fixedly connected to the rotating shaft, the stirring blade is fixedly installed on the outside of the rotating shaft, the circular plate is threadedly connected to the rotating shaft, the air outlet pipe is fixedly installed on the circular plate, the air outlet pipe is vertically slidably installed on the resin regeneration and cleaning body, the hollow ring is fixedly connected to the air outlet pipe and the air inlet pipe, and the branch pipe is fixedly installed on the air outlet pipe.
[0010] A further feature of this invention is that the high-efficiency cleaning mechanism includes a drainage hopper, a rotating component, a filter plate, and a positioning rod. The drainage hopper is fixedly installed inside the resin regeneration cleaning body. The rotating component is rotatably installed on the drainage hopper and the resin regeneration cleaning body. The rotating component is fixedly connected to the filter plate. The positioning rod is fixedly connected to the circular plate and is engaged with the rotating component.
[0011] A further feature of this invention is that: a top frame is fixedly provided on the top of the resin regeneration and cleaning body; the power motor is fixedly installed on the top of the top frame; a hole is opened on the side of the top frame; the positioning rod passes through the hole; a vertical hole is opened on the top of the top frame; and the air inlet pipe is vertically slidably installed in the vertical hole.
[0012] By adopting the above technical solution, the intake pipe can be moved stably in the vertical direction.
[0013] A further feature of this invention is that a stabilizing plate is fixedly provided on the outside of the resin regeneration and cleaning body, a stabilizing hole is provided on the top of the stabilizing plate, and the positioning rod is slidably installed in the stabilizing hole.
[0014] A further feature of this invention is that the rotating component has a positioning hole, and the positioning rod is engaged with the positioning hole.
[0015] By adopting the above technical solution, the rotating parts can be limited.
[0016] A further feature of this invention is that: a sliding hole is provided at the top of the resin regeneration and cleaning body, an air outlet pipe is slidably installed in the sliding hole, the bottom of the air outlet pipe is closed, a branch pipe is connected to the inside of the air outlet pipe, and both the air outlet pipe and the air inlet pipe are connected to the inside of the hollow ring.
[0017] By adopting the above technical solution, the flow of high-pressure air can be facilitated.
[0018] A further feature of this invention is that a screw hole is provided at the top of the circular plate, and an external thread is provided on the outer side of the rotating shaft, with the external thread being threadedly connected to the screw hole.
[0019] The present invention is further configured such that: a feeding pipe, a water supply pipe, a liquid supply pipe 1, and a liquid supply pipe 2 are fixedly provided on the front side of the resin regeneration and cleaning body; a discharge pipe is fixedly provided at the bottom of the resin regeneration and cleaning body; a discharge valve is installed on the discharge pipe; and multiple vent holes are opened on the top rear side of the resin regeneration and cleaning body.
[0020] The beneficial effects of this utility model are:
[0021] This invention features a highly efficient cleaning mechanism. During the agitation of the resin and cleaning liquid by the stirring blades, the branch pipe moves vertically back and forth, which can evenly introduce high-pressure air into the cleaning liquid. Combined with the agitation of the stirring blades, this allows the resin and cleaning liquid to come into full contact, improving the resin cleaning and recovery effect. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is a schematic diagram of the structure of the resin regeneration and cleaning device proposed in this utility model.
[0024] Figure 2 This is a schematic cross-sectional view of the resin regeneration and cleaning device proposed in this utility model. Figure 1 .
[0025] Figure 3 This is a schematic cross-sectional view of the resin regeneration and cleaning device proposed in this utility model. Figure 2 .
[0026] Figure 4 yes Figure 2 A schematic diagram of part A in the diagram.
[0027] Figure 5 yes Figure 3 A schematic diagram of part B in the diagram.
[0028] In the diagram, 1. Resin regeneration and cleaning tank body; 2. Top frame; 3. Power motor; 4. Rotating shaft; 5. Agitator blade; 6. Drainage hopper; 7. Rotating component; 8. Filter plate; 9. Circular plate; 10. Air outlet pipe; 11. Hollow ring; 12. Air inlet pipe; 13. Positioning rod; 14. Stabilizing plate; 15. Branch pipe; 16. Positioning hole. Detailed Implementation
[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood through the specific circumstances.
[0030] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0031] See Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 This utility model provides a resin regeneration and cleaning tool, comprising:
[0032] The resin regeneration and cleaning body 1 is equipped with a high-efficiency cleaning mechanism. Through the high-efficiency cleaning mechanism, the resin can be cleaned and regenerated efficiently, and stubborn contaminants inside and on the surface of the resin can be effectively removed, resulting in a good cleaning and regeneration effect.
[0033] The high-efficiency cleaning mechanism includes a power motor 3, a rotating shaft 4, an agitator 5, a circular plate 9, an air outlet pipe 10, a hollow ring 11, an air inlet pipe 12, and a branch pipe 15;
[0034] The output end of the power motor 3 is fixedly connected to the rotating shaft 4. The stirring blade 5 is fixedly installed on the outside of the rotating shaft 4. The circular plate 9 is threadedly connected to the rotating shaft 4. The air outlet pipe 10 is fixedly installed on the circular plate 9. The air outlet pipe 10 is vertically slidably installed on the resin regeneration and cleaning body 1. The hollow ring 11 is fixedly connected to the air outlet pipe 10 and the air inlet pipe 12. It should be noted that the air inlet pipe 12 is connected to the external high-pressure air inlet hose.
[0035] Branch pipe 15 is fixedly installed on air outlet pipe 10.
[0036] With the aforementioned high-efficiency cleaning mechanism, the power motor 3 is started, and the rotating shaft 4 can cause the circular plate 9 to move downwards. The air outlet pipe 10 drives the branch pipe 15 to move downwards, and the high-pressure air discharged from the branch pipe 15 will enter the cleaning liquid. With the stirring of the agitator 5, the resin can be fully contacted with the cleaning liquid, thus improving the resin cleaning and recovery effect.
[0037] Specifically, the high-efficiency cleaning mechanism also includes a drainage hopper 6, a rotating component 7, a filter plate 8, and a positioning rod 13. The drainage hopper 6 is fixedly installed inside the resin regeneration cleaning tank 1. The rotating component 7 is rotatably installed on the drainage hopper 6 and the resin regeneration cleaning tank 1. The rotating component 7 is fixedly connected to the filter plate 8. The positioning rod 13 is fixedly connected to the circular plate 9. The positioning rod 13 is engaged with the rotating component 7.
[0038] Using the aforementioned efficient cleaning mechanism, clean water is first introduced into the resin regeneration and cleaning chamber 1 to clean and regenerate the resin. After cleaning, the water is drained, and the filter plate 8 blocks the resin. Then, a salt solution is added to clean and regenerate the resin. After cleaning, the salt solution is drained, and the filter plate 8 blocks the resin. Finally, clean water is added again to clean and regenerate the resin. After cleaning, the water is drained, and the filter plate 8 blocks the resin. After the resin regeneration and cleaning is completed, the power motor 3 is started, which allows the positioning rod 13 to move out of the positioning hole 16, releasing the limit on the rotating part 7. Then, the rotating part 7 is rotated, causing the filter plate 8 to rotate. In this way, the regenerated and cleaned resin can be discharged.
[0039] Specifically, a top frame 2 is fixedly installed on the top of the resin regeneration and cleaning body 1, and a power motor 3 is fixedly installed on the top of the top frame 2. A hole is opened on the side of the top frame 2, and a positioning rod 13 passes through the hole. A vertical hole is opened on the top of the top frame 2, and an air inlet pipe 12 is vertically slidably installed in the vertical hole. It should be noted that this allows the air inlet pipe 12 to move stably in the vertical direction.
[0040] Specifically, a stabilizing plate 14 is fixedly installed on the outside of the resin regeneration and cleaning body 1. A stabilizing hole is opened on the top of the stabilizing plate 14. The positioning rod 13 is slidably installed in the stabilizing hole. A positioning hole 16 is opened on the rotating part 7. The positioning rod 13 is engaged with the positioning hole 16. It should be noted that this allows the positioning rod 13 to move stably in the vertical direction.
[0041] Specifically, the top of the resin regeneration cleaning body 1 is provided with a sliding hole, and the air outlet pipe 10 is slidably installed in the sliding hole. The bottom of the air outlet pipe 10 is closed. The branch pipe 15 is connected to the inside of the air outlet pipe 10. Both the air outlet pipe 10 and the air inlet pipe 12 are connected to the inside of the hollow ring 11. It should be noted that this is to facilitate the flow of high-pressure air.
[0042] Specifically, the top of the circular plate 9 is provided with a screw hole, and the outer side of the rotating shaft 4 is provided with an external thread. The external thread is threadedly connected to the screw hole. It should be noted that when the rotating shaft 4 rotates, the circular plate 9 can move vertically.
[0043] Specifically, the resin regeneration and cleaning body 1 is fixedly equipped with a feeding pipe, a water supply pipe, a liquid supply pipe 1, and a liquid supply pipe 2 on its front side. The resin regeneration and cleaning body 1 is fixedly equipped with a discharge pipe at its bottom, and a discharge valve is installed on the discharge pipe. Multiple vent holes are opened on the top of the rear side of the resin regeneration and cleaning body 1. It should be noted that the feeding pipe is used to add resin, the water supply pipe is used to add water, the liquid supply pipe 1 and the liquid supply pipe 2 are used to add salt and alkali solution, and the discharge pipe is used for discharge treatment.
[0044] Working principle:
[0045] S1: First, clean water is introduced into the resin regeneration and cleaning body 1. The power motor 3 is started. The power motor 3 drives the rotating shaft 4 to rotate. The rotating shaft 4 drives the stirring blade 5 to rotate, stirring the resin and clean water. When the rotating shaft 4 rotates, the circular plate 9 can move downward. The circular plate 9 drives the air outlet pipe 10 to move. The air outlet pipe 10 drives the branch pipe 15 to move downward. The high-pressure air discharged from the branch pipe 15 will enter the clean water. With the stirring of the stirring blade 5, the resin and clean water can be fully contacted, improving the resin cleaning and regeneration effect. The resin is first cleaned and regenerated with clean water.
[0046] S2: The output end of the power motor 3 rotates clockwise a certain number of times and then counterclockwise. This can be set in advance on the external PLC controller. This allows the stirring blade 5 to rotate clockwise for a period of time and then counterclockwise for a period of time. The air outlet pipe 10 can drive the branch pipe 15 to move back and forth vertically within a certain distance.
[0047] S3: After cleaning, drain the water, filter plate 8 blocks the resin, then add salt and alkali solution to repeat the above cleaning and recovery steps to clean and recover the resin. After cleaning, drain the salt and alkali solution, filter plate 8 blocks the resin.
[0048] S4: Finally, add clean water and repeat the above cleaning and recovery steps to clean and recover the resin. After cleaning, drain the water. The filter plate 8 blocks the resin. After the resin recovery and cleaning is completed, the power motor 3 is started in advance through the external PLC controller. The circular plate 9 moves up through the cooperation of the external thread and the screw hole, which allows the positioning rod 13 to move out of the positioning hole 16, releasing the limit on the rotating part 7. Then rotate the rotating part 7 to make the filter plate 8 rotate. In this way, the resin after recovery and cleaning can be discharged.
[0049] S5: Start the power motor 3. The power motor 3 drives the rotating shaft 4 to rotate, which in turn drives the agitator 5 to rotate, agitating the resin and cleaning liquid. When the rotating shaft 4 rotates, it causes the circular plate 9 to move downwards. The circular plate 9 drives the air outlet pipe 10 to move, which in turn drives the branch pipe 15 to move downwards. The high-pressure air discharged from the branch pipe 15 will enter the cleaning liquid. Combined with the agitation of the agitator 5, this allows the resin and cleaning liquid to come into full contact, improving the resin cleaning and recovery effect. The output end of the power motor 3 rotates clockwise a certain number of times and then counterclockwise. This can be preset on the external PLC controller. This allows the agitator 5 to rotate clockwise for a period of time and then counterclockwise for a period of time. The air outlet pipe 10 can drive the branch pipe 15 to move back and forth vertically for a certain distance.
[0050] The resin regeneration and cleaning apparatus provided by this utility model has been described in detail above. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core idea of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.
Claims
1. A resin regeneration and cleaning apparatus, characterized in that, include: A resin regeneration cleaning body (1) is provided with a high-efficiency cleaning mechanism. The high-efficiency cleaning mechanism includes a power motor (3), a rotating shaft (4), an agitator (5), a circular plate (9), an air outlet pipe (10), a hollow ring (11), an air inlet pipe (12), and a branch pipe (15); The output end of the power motor (3) is fixedly connected to the rotating shaft (4), the stirring blade (5) is fixedly installed on the outside of the rotating shaft (4), the circular plate (9) is threadedly connected to the rotating shaft (4), the air outlet pipe (10) is fixedly installed on the circular plate (9), the air outlet pipe (10) is vertically slidably installed on the resin regeneration cleaning body (1), the hollow ring (11) is fixedly connected to the air outlet pipe (10) and the air inlet pipe (12), and the branch pipe (15) is fixedly installed on the air outlet pipe (10).
2. The resin regeneration cleaning apparatus according to claim 1, characterized in that, The high-efficiency cleaning mechanism also includes a drainage hopper (6), a rotating component (7), a filter plate (8), and a positioning rod (13). The drainage hopper (6) is fixedly installed inside the resin recovery cleaning body (1). The rotating component (7) is rotatably installed on the drainage hopper (6) and the resin recovery cleaning body (1). The rotating component (7) is fixedly connected to the filter plate (8). The positioning rod (13) is fixedly connected to the circular plate (9). The positioning rod (13) is engaged with the rotating component (7).
3. The resin regeneration cleaning apparatus according to claim 2, characterized in that, The resin regeneration cleaning body (1) is fixedly provided with a top frame (2), the power motor (3) is fixedly installed on the top of the top frame (2), the top frame (2) has a hole on its side, the positioning rod (13) passes through the hole, the top of the top frame (2) has a vertical hole, and the air inlet pipe (12) is vertically slidably installed in the vertical hole.
4. The resin regeneration and cleaning apparatus according to claim 2, characterized in that, A stabilizing plate (14) is fixedly installed on the outside of the resin regeneration cleaning body (1). A stabilizing hole is opened on the top of the stabilizing plate (14), and the positioning rod (13) is slidably installed in the stabilizing hole.
5. The resin regeneration cleaning apparatus according to claim 2, characterized in that, The rotating part (7) is provided with a positioning hole (16), and the positioning rod (13) is engaged with the positioning hole (16).
6. The resin regeneration cleaning apparatus according to claim 1, characterized in that, The resin regeneration cleaning body (1) has a sliding hole at the top, and the air outlet pipe (10) is slidably installed in the sliding hole. The bottom of the air outlet pipe (10) is closed. The branch pipe (15) is connected to the inside of the air outlet pipe (10). Both the air outlet pipe (10) and the air inlet pipe (12) are connected to the inside of the hollow ring (11).
7. The resin regeneration and cleaning apparatus according to claim 1, characterized in that, The circular plate (9) has a screw hole at the top, and the rotating shaft (4) has an external thread on the outside, which is threaded to the screw hole.
8. The resin regeneration cleaning apparatus according to claim 1, characterized in that, The resin regeneration cleaning body (1) is fixedly provided with a feeding pipe, a water supply pipe, a liquid supply pipe 1 and a liquid supply pipe 2 on the front side. The resin regeneration cleaning body (1) is fixedly provided with a discharge pipe at the bottom. A discharge valve is installed on the discharge pipe. Multiple vent holes are opened on the top of the rear side of the resin regeneration cleaning body (1).