Anti-blocking coal blending dust removal crusher
By combining the structure of auger, turntable, connecting rod and bellows, and designing staggered crushing rollers and gears, the problem of easy clogging in traditional coal crushers is solved, realizing continuous coal production and efficient crushing, and reducing dust pollution.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIEXIU QIANGSHENG WAREHOUSING CO LTD
- Filing Date
- 2025-07-22
- Publication Date
- 2026-06-26
Smart Images

Figure CN224405225U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of coal processing equipment, and in particular to an anti-clogging type dust removal crusher for coal blending. Background Technology
[0002] Dust-removing crushers for coal blending are key equipment in coal processing production lines. They are mainly used to crush raw coal into particles that meet the requirements for blending (usually ≤50mm), while controlling dust emissions through a dust removal system. Traditional coal blending crushers typically employ a double-roll parallel arrangement structure, with toothed protrusions on the surface of the crushing rollers. Coal crushing is achieved through inter-roll compression and shearing forces.
[0003] A search revealed Chinese Patent Publication (Announcement) No. CN222642226U, which discloses a dust suppression device for a coal sample crusher. The device includes a crusher body, a processing frame, and a dust collection box. The crusher body is located on top of the processing frame and is fixedly connected thereto. Two crushing teeth are rotatably connected inside the crusher body. The dust collection box is located at one end of the crusher body and works in conjunction with it. A transmission roller drives a cleaning plate and a cleaning brush to rotate, thereby cleaning the dust adhering to the surface of the filter screen. This ensures the filtration effect of the filter screen even after long-term use, thus improving its service life.
[0004] Although the crusher described in the above patent can store materials, the crushing rollers of the crusher are arranged in parallel, and coal is prone to accumulate between the rollers during the crushing process, causing the equipment to jam. Therefore, it is necessary to design an anti-clogging type dust removal crusher for coal blending to solve the above problems. Utility Model Content
[0005] The main purpose of this utility model is to provide an anti-clogging dust removal crusher for coal blending, which can effectively solve the problems in the background art.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0007] A dust removal and crushing machine for coal blending with anti-clogging properties includes a conveying cylinder. A crushing box is fixedly connected to the outer surface of the conveying cylinder. A rotating rod is rotatably connected to the middle of the inner side of the conveying cylinder, and the rotating rod passes through the conveying cylinder. An auger is fixedly connected to the outer surface of the rotating rod. A turntable is fixedly connected to one end of the rotating rod. A protrusion is fixedly connected to the edge of the upper surface of the turntable. A connecting rod is slidably connected to the outer surface of the protrusion. A guide groove is formed in the middle of the upper surface of the connecting rod. One end of the connecting rod is rotatably connected to the conveying cylinder. A bellows is fixedly connected to the other end of the connecting rod, and the bellows is fixedly connected to the conveying cylinder.
[0008] In order to facilitate coal crushing, as a dust-removing crusher for coal blending with anti-clogging type according to this utility model, a first crushing roller is rotatably connected to one side of the inside of the crushing box, and a second crushing roller is rotatably connected to the other side of the inside of the crushing box.
[0009] In order to achieve the effect of easy driving, as a dust removal crusher for coal blending with anti-clogging type of this utility model, one end of the first crushing roller is fixedly connected to a first motor, the first motor is fixedly connected to the crushing box, and the other end of the rotating rod is fixedly connected to a second motor, the second motor is fixedly connected to the conveying cylinder.
[0010] In order to facilitate the relative rotation of the two sets of crushing rollers, as an anti-clogging dust removal crusher for coal blending according to this utility model, the other end of the first crushing roller is fixedly connected to a drive gear, and one end of the second crushing roller is fixedly connected to a driven gear, wherein the drive gear and the driven gear are meshed.
[0011] In order to enhance the crushing effect, as a dust removal crusher for coal blending with anti-clogging type of this utility model, baffles are fixedly connected to both sides of the middle of the inner side of the crushing box.
[0012] In order to facilitate material feeding, as an anti-clogging coal blending dust removal crusher of this utility model, a guide plate is fixedly connected to the bottom of the inner side of the crushing box, and a receiving plate is fixedly connected to the outer surface of the crushing box near the guide plate.
[0013] In order to reduce dust dispersion, as a dust removal crusher for coal blending with anti-clogging type according to this utility model, a dust suction hood is fixedly connected to the upper surface of the crushing box, and a dustproof cloth is fixedly connected to the outer surface of the dust suction hood. The dustproof cloth is fixedly connected to the corrugated pipe.
[0014] In order to achieve the effect of easy dust removal, as a dust removal crusher for coal blending with anti-clogging type of this utility model, the outer surface of the dust suction hood is fixedly connected to a dust suction pipe, one end of the dust suction pipe is fixedly connected to a dust collector, the dust collector is fixedly connected to the crushing box, and the bottom of the outer surface of the dust collector is fixedly connected to a waste discharge pipe.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. In this utility model, through the arrangement of an auger, a turntable, a connecting rod, and a corrugated pipe, the auger generates a spiral propulsion force under the drive of the rotating rod, forcibly feeding the coal into the crushing box through the corrugated pipe, realizing continuous conveying of the coal. Furthermore, the rotation of the auger initially loosens the wet coal clumps, reducing the risk of adhesion during subsequent crushing. At the same time, the rotating rod drives the turntable to rotate, causing the protrusion on its top to slide inside the guide groove, which in turn causes the connecting rod to drive the corrugated pipe to swing back and forth in a regular manner. During the conveying process, the coal is more evenly distributed on the crushing mechanism, further avoiding coal accumulation or blockage, and ensuring that the coal can smoothly enter the subsequent processing stage.
[0017] 2. In this utility model, by setting up a first crushing roller, a second crushing roller, a driving gear, and a driven gear, the roller teeth of the first crushing roller and the second crushing roller are arranged in an alternating manner, so that the coal can be fully subjected to shearing force and extrusion force when passing through, thereby achieving efficient crushing, reducing the mutual adhesion and accumulation between coal blocks, and enhancing the crushing effect. The driving gear and the driven gear are meshed and connected to each other, and the two are of different sizes, thereby realizing the relative differential speed operation of the first crushing roller and the second crushing roller, so that they have a mutual scraping effect, which can clean the coal between the teeth in time and avoid coal accumulation in the teeth and blockage. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the main structure of an embodiment of the present utility model;
[0019] Figure 2 This is a cross-sectional planar structural diagram of an embodiment of the present utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of the conveying cylinder according to an embodiment of the present utility model;
[0021] Figure 4 This is a schematic diagram of the internal structure of the crushing box according to an embodiment of the present utility model;
[0022] Figure 5 This is a schematic diagram of the dust cover structure according to an embodiment of the present utility model.
[0023] In the diagram: 1. Conveying cylinder; 2. Crushing box; 3. Rotating rod; 4. Screwdriver; 5. Turntable; 6. Protrusion; 7. Connecting rod; 8. Guide groove; 9. Corrugated pipe; 10. First crushing roller; 11. Second crushing roller; 12. First motor; 13. Second motor; 14. Drive gear; 15. Driven gear; 16. Baffle; 17. Guide plate; 18. Receiving plate; 19. Dust hood; 20. Dustproof cloth; 21. Dust suction pipe; 22. Vacuum cleaner; 23. Waste discharge pipe. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example
[0026] like Figure 1-5 As shown, a dust removal crusher for coal blending with anti-clogging characteristics includes a conveying cylinder 1. A crushing box 2 is fixedly connected to the outer surface of the conveying cylinder 1. A rotating rod 3 is rotatably connected to the middle of the inner side of the conveying cylinder 1. The rotating rod 3 passes through the conveying cylinder 1. An auger 4 is fixedly connected to the outer surface of the rotating rod 3. A turntable 5 is fixedly connected to one end of the rotating rod 3. A protrusion 6 is fixedly connected to the edge of the upper surface of the turntable 5. A connecting rod 7 is slidably connected to the outer surface of the protrusion 6. A guide groove 8 is opened in the middle of the upper surface of the connecting rod 7. One end of the connecting rod 7 is rotatably connected to the conveying cylinder 1. A corrugated pipe 9 is fixedly connected to the other end of the connecting rod 7. The corrugated pipe 9 is fixedly connected to the conveying cylinder 1.
[0027] In practical use, the conveying cylinder 1 is connected to the crushing box 2 via the auger 4, turntable 5, connecting rod 7, and bellows 9, forming a continuous operating channel. The crushing box 2, as the main frame of the entire crusher, bears all components. Its internal space is rationally designed to provide sufficient space for the crushing process. Driven by the rotating rod 3, the auger 4 generates a spiral propulsion force, forcibly feeding the coal into the crushing box 2 through the bellows 9, achieving continuous coal conveying. This allows the coal to enter subsequent processing stages without interruption, thereby improving production efficiency and achieving continuous production. The blades of the auger 4 can be variable... The screw pitch design, with a denser front and sparser rear structure, features a high compression ratio at the front to prevent coal backflow, while the large screw pitch at the rear improves conveying efficiency. The screw ensures even distribution of coal, preventing accumulation, and the rotation of the auger 4 initially loosens wet coal clumps, reducing the risk of adhesion during subsequent crushing. Simultaneously, the rotating rod 3 drives the turntable 5 to rotate, causing the protrusion 6 on its top to slide inside the guide groove 8. This, in turn, causes the connecting rod 7 to drive the bellows 9 to oscillate regularly, ensuring that the coal is more evenly distributed on the crushing mechanism during conveying, further preventing coal accumulation or blockage, and ensuring that the coal can smoothly enter the subsequent processing stages.
[0028] In this embodiment, a first crushing roller 10 is rotatably connected to one side of the inside of the crushing box 2, and a second crushing roller 11 is rotatably connected to the other side of the inside of the crushing box 2.
[0029] In practical use, the teeth of the first crushing roller 10 and the second crushing roller 11 are arranged in an alternating manner, so that the coal can be fully subjected to shearing and compressive forces when passing through, thereby achieving efficient crushing, reducing the mutual adhesion and accumulation between coal blocks, and enhancing the crushing effect.
[0030] In this embodiment, a first motor 12 is fixedly connected to one end of the first crushing roller 10, and the first motor 12 is fixedly connected to the crushing box 2. A second motor 13 is fixedly connected to the other end of the rotating rod 3, and the second motor 13 is fixedly connected to the conveying cylinder 1.
[0031] In practical use, the first motor 12 is used to drive the first crushing roller 10, and the second motor 13 is used to drive the rotating rod 3, so that the device can achieve mechanized drive and speed up the work efficiency.
[0032] In this embodiment, the other end of the first crushing roller 10 is fixedly connected to a drive gear 14, and one end of the second crushing roller 11 is fixedly connected to a driven gear 15. The drive gear 14 and the driven gear 15 are meshed together.
[0033] In practical use, the driving gear 14 and the driven gear 15 mesh with each other. The two are different in size, so as to realize the relative differential operation of the first crushing roller 10 and the second crushing roller 11, which makes them have a mutual scraping effect, which can clean the coal between the teeth in time and avoid coal accumulation in the teeth and blockage.
[0034] In this embodiment, baffles 16 are fixedly connected to both sides of the middle part of the inner side of the crushing box 2.
[0035] In practical use, two sets of baffles 16 are symmetrically arranged inside the crushing box 2 to form a V-shaped flow channel, which prolongs the residence time of coal inside the crushing box 2 and prevents uncrushed coal from flowing downward.
[0036] In this embodiment, a guide plate 17 is fixedly connected to the bottom of the inner side of the crushing box 2, and a receiving plate 18 is fixedly connected to the outer surface of the crushing box 2 near the guide plate 17.
[0037] In practical use, the guide plate 17 has an inclined structure, which allows the crushed coal inside the crushing box 2 to be better transported to the outside and reduces internal residue. The receiving plate 18 is used to receive the crushed coal inside the crushing box 2, so that it is convenient for staff to collect it in a centralized manner.
[0038] In this embodiment, a dust suction hood 19 is fixedly connected to the upper surface of the crushing box 2, and a dustproof cloth 20 is fixedly connected to the outer surface of the dust suction hood 19. The dustproof cloth 20 is fixedly connected to the corrugated pipe 9.
[0039] In practical use, the dust hood 19 covers the top opening of the crushing box 2 to prevent dust from drifting away and reduce pollution to the surrounding environment. The dustproof cloth 20 covers the surface opening of the dust hood 19 and is connected to the corrugated pipe 9. The dustproof cloth 20 is extensible and can adapt to the position changes of the corrugated pipe 9.
[0040] In this embodiment, a suction pipe 21 is fixedly connected to the outer surface of the dust collection hood 19, a vacuum cleaner 22 is fixedly connected to one end of the suction pipe 21, the vacuum cleaner 22 is fixedly connected to the crushing box 2, and a waste discharge pipe 23 is fixedly connected to the bottom of the outer surface of the vacuum cleaner 22.
[0041] In practical use, one end of the exhaust pipe 23 is connected to the vacuum cleaner 22, and the other end can be connected to an external dust removal device. The vacuum cleaner 22 absorbs the dust accumulated inside the dust hood 19 through the suction pipe 21, and then discharges it into the dust removal device through the exhaust pipe 23 for purification treatment to meet environmental emission standards.
[0042] Working principle: Coal is placed inside the conveying cylinder 1. The second motor 13 drives the rotating rod 3. Under the drive of the rotating rod 3, the auger 4 forms a spiral propulsion force, forcibly feeding the coal into the crushing box 2 through the bellows 9. At the same time, the rotating rod 3 drives the turntable 5 to rotate, causing the protrusion 6 to slide inside the guide groove 8. The connecting rod 7 drives the bellows 9 to perform regular reciprocating oscillation, so that the coal is more evenly distributed on the crushing mechanism during the conveying process, avoiding coal accumulation or blockage. The first motor 12 drives the first crushing roller 10. The driving gear 14 and the driven gear 15 mesh with each other to realize the relative differential speed movement of the first crushing roller 10 and the second crushing roller 11. The rotation allows the coal to be fully subjected to shear and compressive forces as it passes through, thus achieving efficient crushing. Two sets of baffles 16 extend the residence time of the coal inside the crushing box 2, while preventing uncrushed coal from flowing downwards. The crushed coal is conveyed to the outside under the action of the guide plate 17. The receiving plate 18 is used to receive the crushed coal inside the crushing box 2. The dust hood 19 and the dustproof cloth 20 cover the top opening of the crushing box 2. The vacuum cleaner 22 absorbs the dust accumulated inside the dust hood 19 through the dust suction pipe 21, and then discharges it into the dust removal equipment through the waste discharge pipe 23 for purification treatment to meet environmental emission standards.
[0043] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A dust removal and crushing machine for coal blending with anti-clogging properties, comprising a conveying cylinder (1), characterized in that: The outer surface of the conveying cylinder (1) is fixedly connected to the crushing box (2). The middle of the inner side of the conveying cylinder (1) is rotatably connected to the rotating rod (3). The rotating rod (3) passes through the conveying cylinder (1). The outer surface of the rotating rod (3) is fixedly connected to the auger (4). One end of the rotating rod (3) is fixedly connected to the turntable (5). The edge of the upper surface of the turntable (5) is fixedly connected to the protrusion (6). The outer surface of the protrusion (6) is slidably connected to the connecting rod (7). The middle of the upper surface of the connecting rod (7) is provided with a guide groove (8). One end of the connecting rod (7) is rotatably connected to the conveying cylinder (1). The other end of the connecting rod (7) is fixedly connected to the bellows (9). The bellows (9) is fixedly connected to the conveying cylinder (1).
2. The anti-clogging type dust removal crusher for coal blending according to claim 1, characterized in that: The first crushing roller (10) is rotatably connected to one side of the inside of the crushing box (2), and the second crushing roller (11) is rotatably connected to the other side of the inside of the crushing box (2).
3. The anti-clogging type dust removal crusher for coal blending according to claim 2, characterized in that: One end of the first crushing roller (10) is fixedly connected to a first motor (12), and the first motor (12) is fixedly connected to the crushing box (2). The other end of the rotating rod (3) is fixedly connected to a second motor (13), and the second motor (13) is fixedly connected to the conveying cylinder (1).
4. The anti-clogging type dust removal crusher for coal blending according to claim 2, characterized in that: The other end of the first crushing roller (10) is fixedly connected to a drive gear (14), and one end of the second crushing roller (11) is fixedly connected to a driven gear (15). The drive gear (14) and the driven gear (15) are meshed together.
5. The anti-clogging type dust removal crusher for coal blending according to claim 1, characterized in that: Both sides of the inner side of the crushing box (2) are fixedly connected to baffles (16).
6. The anti-clogging type dust removal crusher for coal blending according to claim 1, characterized in that: A guide plate (17) is fixedly connected to the bottom of the inner side of the crushing box (2), and a receiving plate (18) is fixedly connected to the outer surface of the crushing box (2) on the side close to the guide plate (17).
7. The anti-clogging type dust removal crusher for coal blending according to claim 1, characterized in that: The upper surface of the crushing box (2) is fixedly connected to a dust suction hood (19), and the outer surface of the dust suction hood (19) is fixedly connected to a dustproof cloth (20). The dustproof cloth (20) is fixedly connected to the corrugated pipe (9).
8. A dust removal and crushing machine for coal blending with anti-clogging properties according to claim 7, characterized in that: The outer surface of the dust hood (19) is fixedly connected to a dust suction pipe (21), one end of the dust suction pipe (21) is fixedly connected to a vacuum cleaner (22), the vacuum cleaner (22) is fixedly connected to the crushing box (2), and the bottom of the outer surface of the vacuum cleaner (22) is fixedly connected to a waste discharge pipe (23).