A steel ball finished product sorting device

Abstract

The utility model discloses a kind of steel ball finished product sorting devices, belong to steel ball screening technical field.It include support frame, the top surface of support frame is equipped with mounting bracket, power source is installed below mounting bracket, driving assembly is installed on mounting bracket, the output end of power source is driven and is connected driving assembly, conveying belt is installed in mounting bracket, storage assembly is installed on the top surface of one end of mounting bracket, storage assembly is used to store steel ball, the discharge port of storage assembly is located above conveying belt, the output end of driving assembly is driven and is connected conveying belt, the other output end of driving assembly is driven and is connected storage assembly, the end of mounting bracket is equipped with distributing component, at least two groups of material receiving box are installed on the top surface of support frame, the discharge port of material receiving box is connected distributing component.The utility model steel ball is screened by distributing component to different diameter steel ball, same diameter steel ball is uniformly collected by material receiving box, that is, different diameter steel ball can be quickly screened and collected.

Description

Technical Field

[0001] This utility model belongs to the field of steel ball screening technology, specifically relating to a steel ball finished product sorting device. Background Technology

[0002] As an important basic component in industry, steel balls have diverse production processes and material choices, covering various types such as ground steel balls, forged steel balls, and cast steel balls, as well as different material classifications such as bearing steel balls, stainless steel balls, carbon steel balls, copper bearing steel balls, and alloy balls.

[0003] During the production of steel balls, steel balls of different diameters may appear, requiring them to be packaged separately. For example, a steel ball screening device with patent number CN201922095038.2 includes a rotary screen, a spiral channel, a spiral thrust, and screen holes. The spiral channel and screen holes are used to screen steel balls of different diameters. However, with this screening method, when steel balls clog the screen holes, even if the diameter of the subsequent steel balls is the same as the screen holes, they cannot fall into the screen holes, resulting in incomplete screening of steel balls. Utility Model Content

[0004] Purpose of the utility model: To provide a steel ball finished product sorting device that solves the above-mentioned problems existing in the prior art.

[0005] Technical Solution: A steel ball sorting device includes a support frame with rollers installed at the bottom corners of the support frame. It also includes a mounting bracket mounted on the top surface of the support frame. A power source is installed below the mounting bracket, and a drive assembly is mounted on the mounting bracket. The output of the power source drives and connects to the drive assembly. A conveyor belt is installed inside the mounting bracket. A storage assembly for storing steel balls is installed on the top surface of one end of the mounting bracket. The outlet of the storage assembly is located above the conveyor belt. One output of the drive assembly drives and connects to the conveyor belt, and the other output of the drive assembly drives and connects to the storage assembly. A distributing assembly is installed at the end of the mounting bracket away from the storage assembly. At least two sets of receiving boxes are installed on the top surface of the support frame, and the receiving boxes are connected to the outlet of the distributing assembly.

[0006] Preferably, the assembly also includes a connecting plate that spans the top surface of the mounting bracket and is located in the center of the conveyor belt. There is a gap between the connecting plate and the conveyor belt for the steel ball to pass through. A V-shaped partition plate is installed below the connecting plate. The tip of the V-shaped partition plate is connected to the side of the connecting plate near the conveyor belt. Both ends of the V-shaped partition plate are close to the material distribution assembly and have a gap between them and the mounting bracket to allow the steel ball to flow smoothly into the material distribution assembly.

[0007] Preferably, the drive assembly includes a driving large gear mounted at the output end of the power source; a driven large gear mounted on the side of the mounting bracket and mounted at the end of the conveyor belt's shaft, meshing with the driving large gear; a driving small gear mounted on the side of the driven large gear away from the mounting bracket and mounted at the end of the conveyor belt's shaft, rotating simultaneously with the driven large gear; a transverse rotating shaft mounted on the mounting bracket; a driven small gear mounted at the end of the transverse rotating shaft and meshing with the driving small gear; a driving bevel gear mounted at the center of the transverse rotating shaft and meshing with the driven bevel gear; the driven bevel gear located above the mounting bracket; and a vertical rotating shaft mounted on the top of the driven bevel gear, installed within the material storage assembly.

[0008] Preferably, the storage assembly includes a mounting plate mounted on the top surface of the mounting bracket. A discharge shell is mounted on the top surface of the mounting plate, and a storage bin is mounted on the top surface of the discharge shell. The storage bin is connected to the discharge shell. A vertical rotating shaft extends into the storage bin. A baffle plate is installed horizontally inside the storage bin. Several discharge holes are provided on the baffle plate. A rotating blade is provided above the baffle plate and is mounted on the vertical rotating shaft. Driven by the vertical rotating shaft, the rotating blade rotates on the baffle plate. A cover is installed on the top of the storage bin.

[0009] Preferably, the material distribution assembly includes two material distribution pipes, which are installed opposite to each other at the ends of the mounting bracket. A receiving plate is installed at the discharge end of the material distribution pipe. The receiving plate has a plurality of discharge ports along its length. A receiving box with the same number of discharge ports is installed below the receiving plate. The receiving box is connected to the discharge ports through a pipe.

[0010] Preferably, the distributing pipe includes a funnel pipe, which is installed at the end of the mounting bracket. A receiving pipe is installed at the lower end of the funnel pipe. A discharge hole is opened on the side of the receiving pipe near the receiving pipe. The discharge holes are arranged linearly along the length of the receiving pipe. The diameter of the discharge holes increases sequentially from the point near the funnel pipe. A guide plate is installed at the lower part of the receiving pipe to make the bottom of the receiving pipe inclined.

[0011] Preferably, the receiving plate includes a V-shaped plate, which is installed below the material distribution pipe. Several baffles are installed inside the V-shaped plate to form channels with the same number of discharge holes. The discharge ports are respectively opened in each channel.

[0012] Beneficial Effects: This utility model relates to a steel ball finished product sorting device. Steel balls are placed in a storage assembly, and a power source, in conjunction with a drive assembly, rotates the conveyor belt and the rotating blades within the storage assembly. Through the discharge holes on the baffle plate, the steel balls slide sequentially into the discharge shell and then flow into the conveyor belt. With the cooperation of the conveyor belt and the V-shaped partition plate, the steel balls flow into the sorting assembly, preventing them from accumulating and falling into the discharge shell, thus avoiding impact and deformation. The sorting assembly separates steel balls of different diameters, and the receiving box collects steel balls of the same diameter. This allows for rapid sorting and collection of steel balls of different diameters, preventing blockage of the discharge holes and incomplete sorting. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the present invention. Figure 1 ;

[0014] Figure 2 This is a schematic diagram of the overall structure of the present invention. Figure 2 ;

[0015] Figure 3 This is a schematic diagram of the drive component of this utility model;

[0016] Figure 4 This is a schematic diagram of the material distribution pipe of this utility model;

[0017] Figure 5 This is a cross-sectional view of the material distribution pipe of this utility model;

[0018] Figure 6 This is a schematic diagram of the receiving plate of this utility model.

[0019] Figures 1 to 6 The reference numerals in the attached diagram are as follows: 1. Support frame; 2. Roller; 3. Mounting bracket; 4. Power source; 5. Drive assembly; 6. Conveyor belt; 7. Material storage assembly; 8. Material distribution assembly; 9. Receiving box; 10. Connecting plate; 11. V-shaped partition plate;

[0020] 51. Driving large gear; 52. Driven large gear; 53. Driving small gear; 54. Horizontal rotation shaft; 55. Driven small gear; 56. Driving bevel gear; 57. Driven bevel gear; 58. Vertical rotation shaft;

[0021] 71. Mounting plate; 72. Feeding shell; 73. Storage hopper; 74. Baffle plate; 75. Feeding hole; 76. Rotating blade; 77. Cover;

[0022] 81. Funnel pipe; 82. Receiving pipe; 83. Discharge hole; 84. Guide plate; 85. V-shaped plate; 86. Baffle; 87. Discharge port. Detailed Implementation

[0023] like Figures 1 to 6 As shown, this utility model provides a technical solution: a steel ball sorting device, including a support frame 1, with rollers 2 installed at the bottom corners of the support frame 1. With the cooperation of the rollers 2, the sorting device can be moved to a designated position to sort the steel balls. It also includes a mounting bracket 3, which is installed on the top surface of the support frame 1. A power source 4 is installed below the mounting bracket 3; the power source 4 can be a motor or a servo motor. A drive assembly 5 is installed on the mounting bracket 3, and the output end of the power source 4 drives and connects to the drive assembly 5. A conveyor belt 6 is installed inside the mounting bracket 3, and a storage assembly 7 is installed on the top surface of one end of the mounting bracket 3. One output end of the driving component 5 drives and connects to the conveyor belt 6, and the other output end of the driving component 5 drives and connects to the storage component 7. The storage component 7 includes a mounting plate 71, which is mounted on the top surface of the mounting bracket 3. A discharge shell 72 is mounted on the top surface of the mounting plate 71, and a storage bin 73 is mounted on the top surface of the discharge shell 72. The storage bin 73 communicates with the discharge shell 72. The vertical rotating shaft 58 extends into the storage bin 73. A baffle plate 74 is installed horizontally inside the storage bin 73 to block the steel balls within the storage bin 73. Several discharge holes 75 are provided on the baffle plate 74, and a rotating blade 7 is provided above the baffle plate 74. 6. The rotating blade 76 is mounted on the vertical rotating shaft 58. Driven by the vertical rotating shaft 58, the rotating blade 76 rotates on the baffle plate 74. With the cooperation of the rotating blade 76 and the discharge hole 75, the steel balls roll sequentially into the discharge shell 72, preventing the steel balls from falling into the discharge shell 72 collectively and causing damage to the discharge shell 72. The top of the storage hopper 73 is equipped with a cover 77 to ensure that the steel balls are stored in the storage hopper 73 when the rotating blade 76 is rotating. The discharge port of the discharge shell 72 is located above the conveyor belt 6. The end of the mounting bracket 3 away from the storage component 7 is equipped with a material distribution component 8. At least two sets of receiving boxes 9 are installed on the top surface of the support frame 1. The receiving boxes 9 are connected to... The steel balls are fed into the storage assembly 7 through the discharge port of the material distribution component 8. The power source 4, in conjunction with the drive component 5, drives the conveyor belt 6 and the rotating blade 76 inside the storage assembly 7 to rotate. Under the action of the discharge hole 75 on the baffle plate 74, the steel balls slide sequentially to the discharge shell 72 and then flow into the conveyor belt 6. With the cooperation of the conveyor belt 6 and the V-shaped partition plate 11, the steel balls flow into the material distribution component 8, preventing all the steel balls from accumulating and falling into the discharge shell 72, which would cause impact to the discharge shell 72 and deform it. The steel balls are screened by the material distribution component 8 to separate steel balls of different diameters, and steel balls of the same diameter are collected uniformly by the receiving box 9. This allows for the rapid screening and collection of steel balls of different diameters.

[0024] In a further embodiment, a connecting plate 10 is also included. The connecting plate 10 spans the top surface of the mounting bracket 3 and is located in the center of the conveyor belt 6. There is a gap between the connecting plate 10 and the conveyor belt 6 for the steel balls to pass through. A V-shaped partition plate 11 is installed below the connecting plate 10. The tip of the V-shaped partition plate 11 is connected to the side of the connecting plate 10 near the conveyor belt 6. The two ends of the V-shaped partition plate 11 are close to the material distribution assembly 8 and have a gap between them and the mounting bracket 3, so that the steel balls can flow smoothly into the material distribution assembly 8. Under the action of the V-shaped partition plate 11, the steel balls on the conveyor belt 6 are guided to flow into the material distribution assembly 8, and the material distribution assembly 8 sorts steel balls of different diameters.

[0025] In a further embodiment, the drive assembly 5 includes a driving gear 51 mounted on the output end of the power source 4. A driven gear 52 is mounted on the side of the mounting bracket 3 and is mounted on the end of the shaft of the conveyor belt 6. The driven gear 52 meshes with the driving gear 51. A driving pinion 53 is mounted on the side of the driven gear 52 away from the mounting bracket 3 and is mounted on the end of the shaft of the conveyor belt 6. The driving pinion 53 rotates simultaneously with the driven gear 52. A transverse rotation shaft 54 ​​is mounted on the mounting bracket 3, and a driven pinion 55 is mounted on the end of the transverse rotation shaft 54. The driven pinion 55 meshes with the driving pinion 53. A drive bevel gear 56 is installed in the center of shaft 54. The drive bevel gear 56 meshes with a driven bevel gear 57. The driven bevel gear 57 is located above the mounting bracket 3. A vertical rotating shaft 58 is installed on the top of the driven bevel gear 57. The vertical rotating shaft 58 is installed in the storage assembly 7. Under the drive of the power source 4, it drives the drive large gear 51 to rotate, which in turn drives the driven large gear 52 and the rotating shaft to rotate simultaneously. When the rotating shaft rotates, it drives the conveyor belt 6 to rotate, thus conveying the steel balls. When the rotating shaft rotates, the drive small gear 53 rotates. With the cooperation of the drive small gear 53, driven small gear 55, drive bevel gear 56, and driven bevel gear 57, the vertical rotating shaft is driven to rotate, thereby realizing the rotation of the rotating blade 76. This allows the steel balls to flow sequentially into the lower material shell 72 and then into the conveyor belt 6.

[0026] In a further embodiment, the material distribution assembly 8 includes two sets of material distribution pipes, which are installed opposite to each other at the ends of the mounting bracket 3. A receiving plate is installed at the outlet end of each material distribution pipe, and the receiving plate has a plurality of discharge ports 87 along its length. A receiving box 9, the same number as the discharge ports 87, is installed below the receiving plate. The receiving box 9 is connected to the discharge ports 87 via a pipe. Each material distribution pipe includes a funnel pipe 81, which is installed at the end of the mounting bracket 3. A receiving pipe 82 is installed at the lower end of the funnel pipe, and a discharge hole 8 is provided on the side of the receiving pipe 82 near its side. 3. The discharge holes 83 are arranged linearly along the length of the receiving pipe 82. The diameter of the discharge holes 83 increases sequentially from the point near the funnel pipe 81. A guide plate 84 is installed at the bottom of the receiving pipe 82, making the bottom of the receiving pipe 82 inclined. The receiving plate includes a V-shaped plate 85, which is installed below the distribution pipe. Several baffles 86 are installed inside the V-shaped plate 85, forming channels in the V-shaped plate 85 with the same number as the discharge holes 83. The discharge ports 87 are respectively opened in each channel, so that steel balls of different diameters can be sorted and dropped into the corresponding receiving boxes 9 for unified collection with the cooperation of the distribution pipe and the receiving plate.

[0027] Through the above technical solution, the present invention can achieve the following working process:

[0028] When steel balls of different diameters need to be sorted, the steel balls are poured into the storage assembly 7. The power source 4 drives the drive assembly 5 to operate the conveyor belt 6 and the rotating blades 76 within the storage assembly 7, causing the steel balls to flow sequentially into the discharge shell 72 and then onto the conveyor belt 6. With the cooperation of the conveyor belt 6 and the V-shaped partition plate 11, the steel balls flow into the sorting assembly 8. Under the action of the sorting assembly 8, steel balls of the same diameter flow into the receiving box 9 for unified collection. The preferred embodiments of this utility model have been described in detail above. However, this utility model is not limited to the specific details of the above embodiments. Within the scope of the technical concept of this utility model, various equivalent transformations can be made to the technical solution of this utility model, and all such equivalent transformations fall within the protection scope of this utility model.

Claims

1. A steel ball sorting device, comprising a support frame (1), wherein rollers (2) are respectively installed at the bottom corners of the support frame (1), characterized in that, It also includes a mounting bracket (3), which is installed on the top surface of the support frame (1). A power source (4) is installed below the mounting bracket (3). A drive assembly (5) is installed on the mounting bracket (3). The output end of the power source (4) drives and connects to the drive assembly (5). A conveyor belt (6) is installed inside the mounting bracket (3). A storage assembly (7) is installed on the top surface of one end of the mounting bracket (3). The storage assembly (7) is used to store steel balls. The outlet of the storage assembly (7) is located above the conveyor belt (6). One output end of the drive assembly (5) drives and connects to the conveyor belt (6). The other output end of the drive assembly (5) drives and connects to the storage assembly (7). A distribution assembly (8) is installed at the end of the mounting bracket (3) away from the storage assembly (7). At least two sets of receiving boxes (9) are installed on the top surface of the support frame (1). The receiving boxes (9) are connected to the outlet of the distribution assembly (8).

2. The steel ball sorting device according to claim 1, characterized in that, It also includes a connecting plate (10), which spans the top surface of the mounting bracket (3) and is located in the center of the conveyor belt (6). There is a gap between the connecting plate (10) and the conveyor belt (6) for the steel ball to pass through. A V-shaped partition plate (11) is installed below the connecting plate (10). The tip of the V-shaped partition plate (11) is connected to the side of the connecting plate (10) near the conveyor belt (6). The two ends of the V-shaped partition plate (11) are close to the material distribution assembly (8) and a gap is reserved between it and the mounting bracket (3) for the steel ball to flow smoothly into the material distribution assembly (8).

3. The steel ball sorting device according to claim 1, characterized in that, The drive assembly (5) includes a drive gear (51) mounted on the output end of the power source (4). A driven gear (52) is mounted on the side of the mounting bracket (3) and is mounted on the shaft end of the conveyor belt (6). The driven gear (52) meshes with the drive gear (51). A drive pinion (53) is mounted on the side of the driven gear (52) away from the mounting bracket (3) and is mounted on the shaft end of the conveyor belt (6). The drive pinion (53) moves along with the driven gear (52). The mounting bracket (3) is equipped with a horizontal rotating shaft (54). A driven pinion (55) is installed at the end of the horizontal rotating shaft (54). The driven pinion (55) meshes with the driving pinion (53). A driving bevel gear (56) is installed in the center of the horizontal rotating shaft (54). The driving bevel gear (56) meshes with the driven bevel gear (57). The driven bevel gear (57) is located above the mounting bracket (3). A vertical rotating shaft (58) is installed on the top of the driven bevel gear (57). The vertical rotating shaft (58) is installed inside the storage assembly (7).

4. The steel ball sorting device according to claim 3, characterized in that, The storage assembly (7) includes a mounting plate (71), which is mounted on the top surface of the mounting bracket (3). A discharge shell (72) is mounted on the top surface of the mounting plate (71), and a storage bucket (73) is mounted on the top surface of the discharge shell (72). The storage bucket (73) is connected to the discharge shell (72). The vertical rotating shaft (58) extends into the storage bucket (73). A partition plate (74) is installed horizontally inside the storage bucket (73). A plurality of discharge holes (75) are opened on the partition plate (74). A rotating blade (76) is provided above the partition plate (74). The rotating blade (76) is mounted on the vertical rotating shaft (58). Under the drive of the vertical rotating shaft (58), the rotating blade (76) is driven to rotate on the partition plate (74). A cover (77) is installed on the top of the storage bucket (73).

5. A steel ball sorting device according to claim 1, characterized in that, The material distribution assembly (8) includes two material distribution pipes, which are installed opposite each other at the ends of the mounting bracket (3). A receiving plate is installed at the discharge end of the material distribution pipe. The receiving plate has a plurality of discharge ports (87) along its length. The receiving box (9) with the same number as the discharge ports (87) is installed below the receiving plate. The receiving box (9) is connected to the discharge port (87) through a pipe.

6. A steel ball sorting device according to claim 5, characterized in that, The material distribution pipe includes a funnel pipe (81), which is installed at the end of the mounting bracket (3). A receiving pipe (82) is installed at the lower end of the funnel pipe. A discharge hole (83) is opened on the side of the receiving pipe (82) near the receiving pipe (82). The discharge hole (83) is arranged linearly along the length of the receiving pipe (82). The diameter of the discharge hole (83) increases sequentially from the funnel pipe (81). A guide plate (84) is installed in the lower part of the receiving pipe (82) to make the bottom of the receiving pipe (82) inclined.

7. A steel ball sorting device according to claim 5, characterized in that, The receiving plate includes a V-shaped plate (85), which is installed below the material distribution pipe. Several baffles (86) are installed inside the V-shaped plate (85) to form a number of channels in the V-shaped plate (85) that are the same as the number of discharge holes (83). The discharge port (87) is opened in each channel.

Images