A segmented guide rail slider full-automatic cleaning equipment

Abstract

The utility model discloses a segmented guide rail slider full -automatic cleaning equipment, including equipment frame, the equipment frame top one side is provided with the conveyer belt, the equipment frame one end fixedly connected with the horizontal gear reduction motor corresponding with conveyer belt, the equipment frame top is provided with the coarse washing section, the fine washing section, the rinsing section and the drying section, the coarse washing section includes the electric box in the equipment frame front end top, the electric box one side is provided with the washing pool, the washing pool is close to conveyer belt one side and is provided with the coarse washing box, the coarse washing box inboard wall fixedly connected with the nozzle, the washing pool outside is provided with first shower pump, the utility model discloses four -fold cleaning synergy, simultaneously with coarse washing section, fine washing section, rinsing section, drying section through stainless steel partition wall physical isolation, and each process section is equipped with independent stainless steel liquid storage tank and three -level filter device, not only can improve the cleaning effect to guide rail slider, but also can effectively prevent the cross -contamination produced in the cleaning process.

Description

Technical Field

[0001] This utility model relates to the technical field of mechanical component cleaning equipment, specifically a segmented guide rail slider fully automatic cleaning equipment. Background Technology

[0002] A guide rail and slider system is a key mechanical device for achieving linear motion, consisting of two parts: a guide rail and a slider. The guide rail is typically fixed to the frame of the mechanical device, and its surface is precision-machined to ensure a low coefficient of friction. The slider moves by contacting the guide rail and can be connected to other mechanical components to achieve specific functions. Guide rail and slider systems offer advantages such as high precision, strong load capacity, good stability, and low friction and energy loss. They are widely used in automation equipment, CNC machine tools, conveying equipment, printing machinery, laser cutting machines, robotics, and other fields, playing a vital role in improving production efficiency, achieving precise positioning, and controlling complex motions.

[0003] Currently, when cleaning guide rail sliders, they generally need to go through rough washing, fine washing, and drying steps. Impurities on the guide rail sliders can easily cause cross-contamination during repeated cleaning.

[0004] Therefore, we propose to design a segmented guide rail slider fully automatic cleaning equipment. Utility Model Content

[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0006] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0007] A segmented guide rail slider fully automatic cleaning equipment includes an equipment frame, a conveyor belt is provided on one side of the top of the equipment frame, a horizontal gear reduction motor corresponding to the conveyor belt is fixedly connected to one end of the equipment frame, and a coarse washing section, a fine washing section, a rinsing section and a drying section are provided on the top of the equipment frame.

[0008] The coarse washing section includes an electrical box located at the top front end of the equipment frame. A water washing tank is provided on one side of the electrical box. A coarse washing box is provided on the side of the water washing tank near the conveyor belt. A nozzle is fixedly connected to the inner wall of the coarse washing box. A first spray pump is provided outside the water washing tank.

[0009] The fine washing section includes a circulating auxiliary tank located in the middle of the equipment frame. A circulating pump is fixedly connected to one side of the circulating auxiliary tank. A fine washing box is provided on the side of the circulating auxiliary tank near the conveyor belt. An ultrasonic vibrating plate is provided inside the fine washing box.

[0010] The rinsing section includes a spray sub-tank located in the middle of the equipment frame. A second spray pump is fixedly connected to one side of the spray sub-tank. A rinsing box is provided on the side of the spray sub-tank near the conveyor belt. Spray heads are fixedly connected to the inner wall of the rinsing box.

[0011] The drying section includes an electrostatic oil mist generator located at the rear end of the equipment frame. An annular blower is installed outside the electrostatic oil mist generator, and a drying chamber is installed on the side of the electrostatic oil mist generator near the conveyor belt.

[0012] The top of the coarse washing tank, fine washing tank, rinsing tank, and drying tank are all equipped with movable doors.

[0013] In a preferred embodiment of the segmented guide rail slider fully automatic cleaning device of this utility model, the conveyor belt is a double-pitch roller R-type conveyor chain. The equipment frame has a bearing inside which a first sprocket meshes with the double-pitch roller R-type conveyor chain. A second sprocket is fixedly connected to the outside of the first sprocket. A third sprocket is fixedly connected to the drive shaft of the horizontal gear reducer motor. The second and third sprockets are meshed with a chain. The motor drives the third sprocket to rotate, and the chain drive drives the second sprocket to rotate, which in turn drives the first sprocket to rotate, thus driving the conveyor belt to rotate and transport the guide rail slider.

[0014] As a preferred embodiment of the segmented guide rail slider fully automatic cleaning equipment described in this utility model, the water outlet of the first spray pump is connected to the nozzle, and the water outlet of the second spray pump is connected to the spray head. The first spray pump draws water from the washing tank into the nozzle and sprays it onto the conveyor belt to wash the guide rail slider on the conveyor belt, while the second spray pump draws water from the secondary spray tank into the spray head and sprays it onto the conveyor belt to perform a secondary rinsing of the guide rail slider on the conveyor belt.

[0015] As a preferred embodiment of the segmented guide rail slider fully automatic cleaning equipment described in this utility model, the electrostatic oil mist machine is provided with a corresponding activated carbon box on its exterior, so that the electrostatic oil mist machine can easily adsorb and remove impurities such as oil mist generated during the cleaning process.

[0016] As a preferred embodiment of the segmented guide rail slider fully automatic cleaning equipment described in this utility model, the outlet of the annular blower is connected to two air pipes, and air holes are opened on the outer wall of both air pipes. The air pipes pass through the drying box and the air holes face the surface of the conveyor belt, which facilitates the blowing and drying of the guide rail slider.

[0017] As a preferred embodiment of the segmented guide rail slider fully automatic cleaning equipment described in this utility model, the bottom of the nozzle and the spray head are provided with drainage slopes, the end of the drainage slopes passes through the corresponding washing pool and the spray sub-tank and the bottom is provided with a slag collection basket, and the bottom of the washing pool and the spray sub-tank are provided with filters to facilitate the filtration of impurities in the circulating water and prevent impurities from clogging the water pipes.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] This invention employs a four-stage cleaning process, physically separating the coarse washing section, fine washing section, rinsing section, and drying section through stainless steel partition walls. Each process section is equipped with an independent stainless steel storage tank and a three-stage filtration device, which not only improves the cleaning effect and efficiency of the guide rail slider but also effectively prevents cross-contamination during the cleaning process. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0021] Figure 1 This is an overall flow chart of a segmented guide rail slider fully automatic cleaning device according to this utility model;

[0022] Figure 2 This is a schematic diagram of the conveyor belt drive structure of a segmented guide rail slider fully automatic cleaning device according to this utility model;

[0023] Figure 3 This is a schematic diagram of the coarse washing section structure of a segmented guide rail slider fully automatic cleaning device according to this utility model;

[0024] Figure 4 This is a schematic diagram of the drying section structure of a segmented guide rail slider fully automatic cleaning equipment according to this utility model.

[0025] Legend: 1. Equipment frame; 2. Conveyor belt; 201. First sprocket; 202. Second sprocket; 203. Third sprocket; 204. Chain; 3. Horizontal gear reducer motor; 4. Electrical box; 401. Washing tank; 402. Coarse washing tank; 403. Nozzle; 404. First spray pump; 5. Circulation auxiliary tank; 501. Circulation pump; 502. Fine washing tank; 503. Ultrasonic vibrating plate; 6. Spray auxiliary tank; 601. Second spray pump; 602. Rinsing tank; 603. Spray head; 7. Electrostatic oil mist generator; 701. Circular blower; 702. Drying box; 703. Air duct; 8. Drainage slope; 9. Slag collection basket; 10. Filter; 11. Movable door. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0029] Please see Figure 1-4 This utility model provides a segmented guide rail slider fully automatic cleaning equipment, including an equipment frame 1, a conveyor belt 2 is provided on one side of the top of the equipment frame 1, and a horizontal gear reducer motor 3 corresponding to the conveyor belt 2 is fixedly connected to one end of the equipment frame 1.

[0030] The conveyor belt 2 is a double-pitch roller R-type conveyor chain. The equipment frame 1 has a bearing inside which a first sprocket 201 meshes with the double-pitch roller R-type conveyor chain. A second sprocket 202 is fixedly connected to the outside of the first sprocket 201. A third sprocket 203 is fixedly connected to the drive shaft of the horizontal gear reducer motor 3. The second sprocket 202 and the third sprocket 203 are meshed with a chain 204. The motor drives the third sprocket 203 to rotate, and the chain 204 drives the second sprocket 202 to rotate, which in turn drives the first sprocket 201 to rotate, thus driving the conveyor belt 2 to rotate and transport the guide rail slider.

[0031] The top of the equipment rack 1 is equipped with a coarse washing section, a fine washing section, a rinsing section and a drying section.

[0032] The coarse washing section includes an electrical box 4 located at the top front end of the equipment frame 1. A water washing tank 401 is provided on one side of the electrical box 4. A coarse washing box 402 is provided on the side of the water washing tank 401 near the conveyor belt 2. A nozzle 403 is fixedly connected to the inner wall of the coarse washing box 402. A first spray pump 404 is provided outside the water washing tank 401.

[0033] The outlet of the first spray pump 404 is connected to the nozzle 403. The first spray pump 404 draws water from the washing pool 401 into the nozzle 403 and sprays it onto the conveyor belt 2 to wash the guide rail slider on the conveyor belt 2.

[0034] The fine washing section includes a circulation sub-tank 5 located in the middle of the equipment frame 1. A circulation pump 501 is fixedly connected to one side of the circulation sub-tank 5. A fine washing box 502 is provided on the side of the circulation sub-tank 5 near the conveyor belt 2. An ultrasonic vibrating plate 503 is provided inside the fine washing box 502.

[0035] The rinsing section includes a spray sub-tank 6 located in the middle of the equipment frame 1. A second spray pump 601 is fixedly connected to one side of the spray sub-tank 6. A rinsing tank 602 is provided on the side of the spray sub-tank 6 near the conveyor belt 2. A spray head 603 is fixedly connected to the inner wall of the rinsing tank 602.

[0036] The outlet of the second spray pump 601 is connected to the spray head 603. The second spray pump 601 draws water from the spray sub-tank 6 into the spray head 603 and sprays it onto the conveyor belt 2 to perform secondary rinsing on the guide rail slider on the conveyor belt 2.

[0037] The drying section includes an electrostatic oil mist generator 7 located at the rear end of the equipment frame 1. An annular blower 701 is installed outside the electrostatic oil mist generator 7, and a drying chamber 702 is located on the side of the electrostatic oil mist generator 7 closest to the conveyor belt 2. A corresponding activated carbon box is installed outside the electrostatic oil mist generator 7, facilitating the adsorption and removal of oil mist and other impurities generated during the cleaning process.

[0038] The outlet of the ring blower 701 is connected to two air ducts 703. Both air ducts 703 have air holes on their outer walls. The air ducts 703 pass through the drying box 702 and the air holes face the surface of the conveyor belt 2, which facilitates the blowing and drying of the guide rail slider.

[0039] The top of the coarse washing tank 402, fine washing tank 502, rinsing tank 602 and drying box 702 are all equipped with movable doors 11.

[0040] In this embodiment, both the nozzle 403 and the spray head 603 are provided with a drainage slope 8 at the bottom. The end of the drainage slope 8 passes through the corresponding washing tank 401 and the spray sub-tank 6 and is provided with a slag collection basket 9 at the bottom. Both the washing tank 401 and the spray sub-tank 6 are provided with a filter 10 at the bottom to facilitate the filtration of impurities in the circulating water and prevent impurities from clogging the water pipes.

[0041] When in use, connect each electronic device to an external power source. At this time, the conveyor belt 2 will transport the materials from left to right, that is, the conveying direction of the guide rail slider is also from left to right, passing through the rough washing section, fine washing section, rinsing section and drying section in sequence. The rough washing section, fine washing section, rinsing section and drying section are all equipped with temperature control modules to facilitate the adjustment of the temperature inside their respective chambers.

[0042] During the coarse washing section, the guide rail slider is subjected to high-pressure spraying and rinsing through nozzle 403. The spraying pressure is 0.8-1MPa. The impurities washed down by the spraying flow into the washing tank 401 along the drainage slope 8. The impurities fall into the slag collection basket 9 for collection. Small particulate impurities in the water are filtered by filter 10. The water pumping end of the first spray pump 404 is located inside the filter 10, which facilitates the circulation and extraction of water to supply the nozzle 403. During high-pressure rinsing, the temperature in the coarse washing tank 402 is controlled at 50±2℃.

[0043] During the fine cleaning section, when passing through the 28K vibrating plate of the ultrasonic cleaner, the guide rail slider is subjected to ultrasonic cavitation at a frequency of 40kHz, which facilitates deep cleaning of the guide rail slider, and the temperature is controlled at 60±1℃.

[0044] During the rinsing section, water from the circulating auxiliary tank 5 is injected into the rinsing tank 602 through the spray head 603, and the guide rail slider is sprayed and rinsed at room temperature.

[0045] During the drying section, the guide rail slider is dried by high-pressure blowing of air generated by the ring blower 701. The temperature inside the drying chamber 702 is controlled at 70-80℃.

[0046] After the guide rail slider is cleaned, the material is discharged from the right end of conveyor belt 2.

[0047] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A full-automatic cleaning device for sectional guide rail sliders, comprising a device frame (1), characterized in that, A conveyor belt (2) is provided on one side of the top of the equipment frame (1). A horizontal gear reducer motor (3) corresponding to the conveyor belt (2) is fixedly connected to one end of the equipment frame (1). A coarse washing section, a fine washing section, a rinsing section and a drying section are provided on the top of the equipment frame (1). The coarse washing section includes an electrical box (4) located at the top front end of the equipment frame (1), a water washing tank (401) is provided on one side of the electrical box (4), a coarse washing box (402) is provided on the side of the water washing tank (401) near the conveyor belt (2), a nozzle (403) is fixedly connected to the inner wall of the coarse washing box (402), and a first spray pump (404) is provided outside the water washing tank (401); The fine washing section includes a circulation sub-tank (5) located in the middle of the equipment frame (1). A circulation pump (501) is fixedly connected to one side of the circulation sub-tank (5). A fine washing box (502) is provided on the side of the circulation sub-tank (5) near the conveyor belt (2). An ultrasonic vibrating plate (503) is provided inside the fine washing box (502). The rinsing section includes a spray sub-tank (6) located in the middle of the equipment frame (1). A second spray pump (601) is fixedly connected to one side of the spray sub-tank (6). A rinsing tank (602) is provided on the side of the spray sub-tank (6) near the conveyor belt (2). A spray head (603) is fixedly connected to the inner wall of the rinsing tank (602). The drying section includes an electrostatic oil mist generator (7) located at the rear end of the equipment rack (1), an annular blower (701) is provided outside the electrostatic oil mist generator (7), and a drying chamber (702) is provided on the side of the electrostatic oil mist generator (7) near the conveyor belt (2); The top of the coarse washing tank (402), fine washing tank (502), rinsing tank (602) and drying tank (702) are all equipped with movable doors (11).

2. The full-automatic cleaning device for segmented guide rail sliders according to claim 1, characterized in that, The conveyor belt (2) is a double-pitch roller R-type conveyor chain. The equipment frame (1) has a bearing inside that is connected to a first sprocket (201) that meshes with the double-pitch roller R-type conveyor chain. The first sprocket (201) is fixedly connected to a second sprocket (202). The drive shaft of the horizontal gear reducer motor (3) is fixedly connected to a third sprocket (203). The second sprocket (202) and the third sprocket (203) are connected to a chain (204) that meshes with each other.

3. The fully automatic cleaning equipment for segmented guide rail sliders according to claim 1, characterized in that, The water outlet of the first spray pump (404) is connected to the nozzle (403), and the water outlet of the second spray pump (601) is connected to the spray head (603).

4. The fully automatic cleaning equipment for segmented guide rail sliders according to claim 1, characterized in that, The electrostatic oil mist generator (7) is equipped with a corresponding activated carbon box on its exterior.

5. The fully automatic cleaning equipment for segmented guide rail sliders according to claim 1, characterized in that, The outlet of the annular blower (701) is connected to two air ducts (703). The outer walls of the two air ducts (703) are provided with air holes. The air ducts (703) pass through the drying box (702) and the air holes face the surface of the conveyor belt (2).

6. The fully automatic cleaning equipment for segmented guide rail sliders according to claim 1, characterized in that, The nozzle (403) and spray head (603) are both provided with drainage slopes (8) at the bottom. The end of the drainage slope (8) passes through the corresponding washing pool (401) and spray sub-channel (6) and is provided with a slag collection basket (9) at the bottom. The washing pool (401) and spray sub-channel (6) are both provided with filters (10) at the bottom.

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