Cleaning apparatus for batch cleaning of dyed steel cups

Abstract

The utility model belongs to the technical field of cleaning equipment, concretely relates to a cleaning equipment for batch cleaning dyed steel cup, and the novel includes: the rack with the machine shell, its inside is equipped with the placing mechanism for fixing dyed steel cup, the cleaning mechanism for cleaning dyed steel cup and the lifting mechanism for driving the lifting of cleaning mechanism, the lifting mechanism includes: the transmission shaft setting in the rack, the reduction gearbox connected with the both ends of transmission shaft, the ball screw connected with reduction gearbox and the screw nut of ball screw nut setting on ball screw, wherein two reduction gearboxs are fixed on the rack, the other end of ball screw is connected with the rack bearing, two screw nuts are connected with the cleaning mechanism, and the cleaning equipment for batch cleaning dyed steel cup is connected between two ball screws, reduction gearbox and transmission shaft rigidly, thereby avoiding the problem that double air cylinders lift out of step in the prior art.

Description

Technical Field

[0001] This utility model belongs to the field of cleaning equipment technology, specifically relating to a cleaning device for batch cleaning of dyed steel cups. Background Technology

[0002] In the textile printing and dyeing industry, dyeing steel cups are core process containers. The dyes, auxiliaries and oil stains remaining on their inner walls can directly affect the dyeing uniformity of subsequent batches, and even cause quality problems such as color difference and color spots due to cross-contamination.

[0003] Existing patent CN215089587U discloses a dyeing steel cup cleaning machine, which describes that "by using the lifting push rod 5-2, the brush plate 5-1 is controlled to descend, so that each brush 5-6 is placed in each steel cup 9" and "there are two lifting push rods (5-2)". This lifting method is prone to problems such as asynchronous lifting of the two lifting push rods after long-term use, resulting in insufficient reliability and poor lifting stability. At the same time, the lifting height is limited by the model of the lifting push rod, making it difficult to adjust flexibly.

[0004] Therefore, in order to solve the above problems, it is necessary to design a cleaning device for batch cleaning of dyed steel cups. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device for batch cleaning of dyed steel cups, so as to solve the technical problems in the background art.

[0006] To solve the above-mentioned technical problems, this utility model provides a cleaning device for batch cleaning of dyed steel cups, comprising:

[0007] The frame with a housing contains a placement mechanism for fixing the dyeing steel cup, a cleaning mechanism for cleaning the dyeing steel cup, and a lifting mechanism for driving the cleaning mechanism to rise and fall.

[0008] The lifting mechanism includes: a drive shaft housed within the frame, a reduction gearbox connected to both ends of the drive shaft, a ball screw connected to the reduction gearbox, and a screw nut sleeved on the ball screw; wherein

[0009] Both gearboxes are fixed to the frame;

[0010] The other end of the ball screw is connected to the frame bearing;

[0011] The two lead screw nuts are connected to the cleaning mechanism; and

[0012] When the drive shaft rotates, it drives the two ball screws to rotate synchronously through the reduction gearbox, so that the screw nut drives the cleaning mechanism to rise and fall.

[0013] Furthermore, the lifting mechanism further includes: a first bearing seat sleeved in the middle of the transmission shaft, a second bearing seat sleeved at the other end of the ball screw, and a first motor connected to any of the reduction gearboxes; wherein

[0014] The first bearing housing is connected to the drive shaft bearing;

[0015] The second bearing housing is connected to the ball screw bearing;

[0016] The first bearing housing and the second bearing housing are fixed on the frame;

[0017] The first motor is adapted to drive the transmission shaft to rotate via a reduction gearbox, and to drive the other end of the reduction gearbox to rotate via the transmission shaft;

[0018] The rack is equipped with a touch screen containing a main control module; wherein

[0019] The main control module is electrically connected to the first motor; and

[0020] The main control module is adapted to control the start and stop of the first motor.

[0021] Furthermore, the cleaning mechanism includes: a brush disc connected to two lead screw nuts and at least one set of cleaning components disposed within the brush disc; wherein

[0022] The cleaning assembly includes: a plurality of brushes disposed at the bottom of the brush disc, a third bearing seat sleeved on the brushes, and a first pulley sleeved on the brushes; wherein

[0023] Each of the aforementioned third bearing housings is arranged in a rectangular array within the brush disk;

[0024] The third bearing housing is connected to the brush bearing;

[0025] The brush penetrates the bottom of the brush disc and is connected to the third bearing seat and the first pulley;

[0026] The first pulley is positioned above the third bearing housing;

[0027] The cleaning assembly further includes: a main water pipe and several branch pipes disposed within the brush disc; wherein

[0028] Each of the aforementioned branch pipes is adapted to pass through the flange hole of the third bearing housing and through the brush disc to approach the brush; and

[0029] Each of the branch pipes is adapted to divert the liquid in the main water pipe to the corresponding brush;

[0030] Each of the first pulleys is adapted to drive the corresponding brush to rotate when rotating, so as to clean the corresponding dyed steel cup.

[0031] Furthermore, the cleaning assembly also includes: a bracket disposed within the brush disc, a first reducer disposed on the bracket, a drive motor disposed on the first reducer, a second pulley disposed within the bracket, and belts wound around the second pulley and each of the first pulleys; wherein

[0032] The second pulley is fitted onto the output shaft of the first reducer;

[0033] The drive motor is electrically connected to the main control module; and

[0034] The drive motor is adapted to drive the second pulley to rotate via a first reducer;

[0035] The second pulley is adapted to drive each of the first pulleys to rotate via a belt.

[0036] Furthermore, the cleaning assembly further includes: at least one tensioning component disposed within the brush disc; wherein

[0037] The tensioning assembly includes: a base plate movably connected to the brush disc, a support shaft disposed on the base plate, and a third pulley sleeved on the support shaft; wherein

[0038] The third pulley is connected to the support shaft bearing; and

[0039] The third pulley is adapted to contact the belt to tension it.

[0040] Furthermore, the placement mechanism includes: a cup holder disposed below the brush plate, a rotating shaft passing through both sides of the cup holder, and a fourth bearing seat sleeved on both ends of the rotating shaft; wherein

[0041] The cup holder is provided with several steel cup placement holes corresponding to the brush;

[0042] The rotating shaft is connected to the bearing in the fourth bearing housing; and

[0043] The two fourth bearing seats are fixed on the frame;

[0044] The placement mechanism further includes: at least one set of clamping components disposed within the cup holder; wherein

[0045] The clamping assembly includes: a first L-shaped support plate disposed within the cup holder, an ultra-thin cylinder fixed to the first L-shaped support plate, a pull rod connected to the telescopic end of the ultra-thin cylinder, several clamping springs equidistantly disposed on the pull rod, a second L-shaped support plate symmetrically disposed within the cup holder, and two U-shaped grooved wheels connected to the bearings of the second L-shaped support plate; wherein

[0046] The two U-shaped grooved wheels are arranged one above the other;

[0047] The other end of the pull rod is located between two U-shaped grooved wheels;

[0048] The ultra-thin cylinder is electrically connected to the main control module; and

[0049] The ultra-thin cylinder is adapted to move the pull rod during retraction so that the clamping spring clamps the dyed steel cup.

[0050] Furthermore, the placement mechanism also includes: a drive assembly disposed within the frame; wherein

[0051] The drive assembly includes: a first double-row sprocket sleeved on either end of the rotating shaft; a second reducer disposed within the frame; a second motor connected to the second reducer; a second double-row sprocket sleeved on the output shaft of the second reducer; and a double-row chain wound around the first and second double-row sprockets; wherein

[0052] The second motor is electrically connected to the main control module; and

[0053] The second motor is adapted to drive the second double-row sprocket to rotate via the second reducer;

[0054] The second double-row sprocket drives the first double-row sprocket to rotate via a double-row chain;

[0055] The first double-row sprocket drives the cup holder to rotate via a rotating shaft to pour out the liquid from the dyed steel cup.

[0056] Furthermore, the frame is equipped with a liquid supply and drainage mechanism;

[0057] The liquid supply and drainage mechanism includes: a water tank installed within the frame, water receiving trays installed on both sides of the water tank, and a first solenoid valve connected to the bottom of the water tank; wherein...

[0058] The two water receiving trays are connected to the water tank; and

[0059] The other end of the first solenoid valve is adapted to be connected to a drainage pipe outside the frame.

[0060] The liquid supply and drainage mechanism further includes: a second electromagnetic valve connected to the upper side of the water tank; wherein

[0061] The other end of the second solenoid valve is adapted to be connected to a hot water pipe outside the frame;

[0062] The liquid supply and drainage mechanism further includes: a water pump connected to the lower part of one side of the water tank and a third solenoid valve connected to the water pump; wherein

[0063] The other end of the third solenoid valve is connected to the lower part of the other side of the water tank to form a circulating water path;

[0064] The liquid supply and drainage mechanism further includes: a fourth solenoid valve connected to the pipeline between the water pump and the third solenoid valve, and at least one fifth solenoid valve connected to the other end of the fourth solenoid valve; wherein

[0065] The other end of the fifth electromagnetic valve is connected to the corresponding main water pipe;

[0066] The liquid supply and drainage mechanism further includes: at least one sixth solenoid valve connected in a pipeline to the fourth and fifth solenoid valves; wherein

[0067] The other end of the sixth solenoid valve is adapted to be connected to a cold water pipe outside the frame; and

[0068] The main control module is electrically connected to the first solenoid valve, the second solenoid valve, the third solenoid valve, the fourth solenoid valve, the fifth solenoid valve, the sixth solenoid valve, and the water pump, respectively.

[0069] Furthermore, a dosing mechanism is provided at the lower part of the frame;

[0070] The dosing mechanism includes: a drawer slidably connected to the frame, at least one medicine box disposed inside the drawer, a decorative panel disposed outside the drawer, at least one dosing pump disposed on the decorative panel, and a decorative cover connected to the decorative panel;

[0071] One end of the dosing pump is connected to the medicine tank, and the other end is connected to the water tank;

[0072] The decorative cover is used to conceal the dosing pump;

[0073] A columnar exhaust fan is installed above the interior of the frame; wherein

[0074] The column-shaped exhaust fan is suitable for connection with the processing pipeline outside the frame;

[0075] The dosing pump and column exhaust fan are electrically connected to the main control module.

[0076] Furthermore, a protective mechanism is provided within the frame; wherein

[0077] The protection mechanism includes: a probe guide rod disposed within the frame, a proximity sensor disposed on the probe guide rod, a cylinder disposed within the frame, and a support block connected to the telescopic end of the cylinder; wherein

[0078] The proximity sensor and cylinder are electrically connected to the main control module.

[0079] The beneficial effects of this utility model are:

[0080] (I) When the staff clicks the corresponding program on the touch screen, the main control module controls the first motor to start. The power is transmitted to the transmission shaft through any reduction gearbox. The transmission shaft drives the ball screws at both ends to rotate synchronously through the two reduction gearboxes. At this time, the screw nut sleeved on the ball screw moves along the axial direction of the ball screw due to the side effect of the thread, so as to drive the cleaning mechanism connected to it to rise and fall vertically. Since the two ball screws are rigidly connected through the transmission shaft, the problem of asynchronous lifting of the two cylinders in the prior art is avoided.

[0081] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.

[0082] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0083] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0084] Figure 1 This is a perspective view of a preferred embodiment of the lifting mechanism of this utility model;

[0085] Figure 2 This is a perspective view of a preferred embodiment of the present invention.

[0086] Figure 3 This is a perspective view of a preferred embodiment of the cleaning mechanism of this utility model;

[0087] Figure 4 This is a perspective view of a preferred embodiment of the cleaning component of this utility model;

[0088] Figure 5 This is a perspective view of a preferred embodiment of the tensioning component of this utility model;

[0089] Figure 6 This is a three-dimensional representation of the preferred embodiment of the placement mechanism of this utility model. Figure 1 ;

[0090] Figure 7 This is a three-dimensional representation of the preferred embodiment of the placement mechanism of this utility model. Figure 2 ;

[0091] Figure 8 This is a perspective view of a preferred embodiment of the clamping component of this utility model;

[0092] Figure 9 This is a perspective view of a preferred embodiment of the drive component of this utility model;

[0093] Figure 10 This is a three-dimensional representation of a preferred embodiment of the liquid supply and drainage mechanism of this utility model. Figure 1 ;

[0094] Figure 11 This is a three-dimensional representation of a preferred embodiment of the liquid supply and drainage mechanism of this utility model. Figure 2 ;

[0095] Figure 12 This is a schematic diagram of the water circuit of the liquid supply and drainage mechanism of this utility model;

[0096] Figure 13 This is a perspective view of a preferred embodiment of the drug dispensing mechanism of this utility model;

[0097] Figure 14 This is a perspective view of a preferred embodiment of the protection mechanism of this utility model.

[0098] In the picture:

[0099] Rack 1;

[0100] Placement mechanism 2, cup holder 21, steel cup placement hole 211, rotating shaft 22, fourth bearing seat 23, clamping assembly 24, first L-shaped support plate 241, ultra-thin cylinder 242, pull rod 243, clamping spring 244, second L-shaped support plate 245, U-shaped groove wheel 246, drive assembly 25, first double row sprocket 251, second reducer 252, second motor 253, second double row sprocket 254, double row chain 255;

[0101] Cleaning mechanism 3, brush disc 31, cleaning assembly 32, brush 321, third bearing seat 322, first pulley 323, main water pipe 324, branch pipe 325, bracket 326, first reducer 327, second pulley 328, belt 329, tensioning assembly 320, base plate 3201, support shaft 3202, third pulley 3203, drive motor 3211;

[0102] Lifting mechanism 4, drive shaft 41, gearbox 42, ball screw 43, screw nut 44, first bearing housing 45, second bearing housing 46, first motor 47;

[0103] Touch screen 5, liquid supply and drainage mechanism 6, water tank 61, water receiving tray 62, first solenoid valve 63, second solenoid valve 64, water pump 65, third solenoid valve 66, fourth solenoid valve 67, fifth solenoid valve 68, sixth solenoid valve 69;

[0104] 7. Dosing mechanism; 71. Drawer; 72. Medicine box; 73. Decorative panel; 74. Dosing pump; 75. Decorative cover;

[0105] 8. Columnar exhaust fan; 9. Protection mechanism; 91. Probe guide rod; 92. Proximity sensor; 93. Cylinder; 94. Support block. Detailed Implementation

[0106] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Example 1

[0107] like Figures 1 to 14 As shown, this embodiment provides a cleaning device for batch cleaning of dyed steel cups, including:

[0108] A frame 1 with a housing contains a placement mechanism 2 for fixing the dyeing steel cup, a cleaning mechanism 3 for cleaning the dyeing steel cup, and a lifting mechanism 4 for driving the cleaning mechanism 3 to rise and fall. The lifting mechanism 4 includes: a drive shaft 41 housed within the frame 1; a reduction gearbox 42 connected to both ends of the drive shaft 41; a ball screw 43 connected to the reduction gearbox 42; and a screw nut 44 sleeved on the ball screw 43. Two of the reduction gearboxes 42 are fixed to the frame 1. The other end of the ball screw 43 is connected to a bearing in the frame 1. The two screw nuts 44 are connected to the cleaning mechanism 3. The transmission shaft 41 rotates, and when it does, the gearbox 42 drives the two ball screws 43 to rotate synchronously, so that the screw nut 44 drives the cleaning mechanism 3 to rise and fall. The frame 1 has at least two doors, which are hinged to the frame 1. The doors are provided with transparent parts to facilitate observation of the cleaning process inside the machine housing. The transmission shaft 41 is used to make the two gearboxes 42 rotate synchronously, thus ensuring that the two ball screws 43 rotate synchronously. The lifting method of the ball screws 43 and screw nut 44 allows for easy replacement of the length of the ball screws 43 and adjustment of the lifting distance.

[0109] The lifting mechanism 4 further includes: a first bearing seat 45 sleeved in the middle of the transmission shaft 41, a second bearing seat 46 sleeved at the other end of the ball screw 43, and a first motor 47 connected to any reduction gearbox 42; wherein the first bearing seat 45 is bearing-connected to the transmission shaft 41; the second bearing seat 46 is bearing-connected to the ball screw 43; the first bearing seat 45 and the second bearing seat 46 are fixed on the frame 1; the first motor 47 is adapted to drive the transmission shaft 41 to rotate through the reduction gearbox 42, and drive the other end of the reduction gearbox 42 to rotate through the transmission shaft 41; a touch screen 5 with a main control module is embedded on the frame 1; wherein the main control module is electrically connected to the first motor 47; and the main control module is adapted to control the start and stop of the first motor 47; by setting the first bearing seat 45 and the second bearing seat 46, the transmission shaft 41 and the ball screw 43 are supported, the radial offset during rotation is reduced, and the stability of the lifting mechanism 4 is improved; wherein the touch screen 5 serves as an input terminal, facilitating the operator to control the corresponding components; wherein the main control module adopts, but is not limited to, a PLC or a microcontroller.

[0110] In this embodiment, when the operator clicks the corresponding program on the touch screen 5, the main control module controls the first motor 47 to start. The power is transmitted to the transmission shaft 41 through any of the reduction gearboxes 42. The transmission shaft 41 drives the ball screws 43 at both ends to rotate synchronously through the two reduction gearboxes 42. At this time, the screw nut 44 sleeved on the ball screw 43 moves along the axial direction of the ball screw 43 due to the side effect of the thread, so as to drive the cleaning mechanism 3 connected to it to rise and fall vertically. Since the two ball screws 43 are rigidly connected through the transmission shaft 41, the problem of asynchronous lifting of the two cylinders in the prior art is avoided.

[0111] The cleaning mechanism 3 includes: a brush disk 31 connected to two lead screw nuts 44 and at least one set of cleaning components 32 disposed within the brush disk 31; wherein the cleaning component 32 includes: a plurality of brushes 321 disposed at the bottom of the brush disk 31, a third bearing seat 322 sleeved on the brushes 321, and a first pulley 323 sleeved on the brushes 321; wherein each of the third bearing seats 322 is arranged in a rectangular array within the brush disk 31; the third bearing seat 322 is bearing connected to the brushes 321; the brushes 321 penetrate through the bottom of the brush disk 31 and are connected to the third bearing seat 322 and the first pulley 323; the first pulley 323 is disposed within the third bearing seat 321. Above 2; the cleaning assembly 32 further includes: a main water pipe 324 and several branch pipes 325 disposed in the brush disc 31; wherein each branch pipe 325 is adapted to pass through the flange hole of the third bearing seat 322 and through the brush disc 31 to approach the brush 321; and each branch pipe 325 is adapted to divert the liquid in the main water pipe 324 to the corresponding brush 321; each first pulley 323 is adapted to drive the corresponding brush 321 to rotate when rotating, so as to clean the corresponding dyed steel cup; the brush disc 31 is trough-shaped and is used to support the cleaning assembly 32; wherein by setting the branch pipes 325 to divert the liquid to the corresponding brush 321, the effect of washing and rinsing at the same time is achieved.

[0112] The cleaning assembly 32 further includes: a bracket 326 disposed within the brush disc 31; a first reducer 327 disposed on the bracket 326; a drive motor 3211 disposed on the first reducer 327; a second pulley 328 disposed within the bracket 326; and a belt 329 wound around the second pulley 328 and each of the first pulleys 323; wherein the second pulley 328 is sleeved on the output shaft of the first reducer 327; the drive motor 3211 is electrically connected to the main control module; and the drive motor 3211 is adapted to drive the second pulley 328 to rotate via the first reducer 327; the second pulley 328 is adapted to drive each of the first pulleys 323 to rotate via the belt 329.

[0113] The cleaning assembly 32 further includes at least one tensioning assembly 320 disposed within the brush disc 31; wherein the tensioning assembly 320 includes: a base plate 3201 movably connected to the brush disc 31, a support shaft 3202 disposed on the base plate 3201, and a third pulley 3203 sleeved on the support shaft 3202; wherein the third pulley 3203 is bearing-connected to the support shaft 3202; and the third pulley 3203 is adapted to contact the belt 329 to tension the belt 329; wherein the base plate 3201 and the brush disc 31 are connected by, but not limited to, bolts; wherein the base plate 3201 is provided with a long through hole, so that the bolts are fixed at different positions within the long through hole to achieve fine adjustment of the position of the base plate 3201; wherein when multiple sets of cleaning assemblies 32 are provided, each set of cleaning assemblies 32 can be driven independently, so that selection can be made according to the number of steel cups, without all cleaning assemblies 32 needing to be activated, thus reducing cleaning costs.

[0114] The placement mechanism 2 includes: a cup holder 21 disposed below the brush plate 31, a rotating shaft 22 penetrating both sides of the cup holder 21, and fourth bearing seats 23 sleeved on both ends of the rotating shaft 22; wherein the cup holder 21 is provided with a plurality of steel cup placement holes 211 corresponding to the brush 321; the rotating shaft 22 is bearing connected to the fourth bearing seats 23; and the two fourth bearing seats 23 are fixed on the frame 1; the placement mechanism 2 also includes: at least one set of clamping components 24 disposed in the cup holder 21; wherein the clamping components 24 include: a first L-shaped support plate 241 disposed in the cup holder 21, an ultra-thin cylinder 242 fixed on the first L-shaped support plate 241, a pull rod 243 connected to the telescopic end of the ultra-thin cylinder 242, a plurality of clamping springs 244 equidistantly disposed on the pull rod 243, a second L-shaped support plate 245 symmetrically disposed in the cup holder 21, and two U-shaped grooved wheels 245 bearing connected to the second L-shaped support plate 245. 46; wherein the two U-shaped grooved wheels 246 are arranged vertically; the other end of the pull rod 243 is located between the two U-shaped grooved wheels 246; the ultra-thin cylinder 242 is electrically connected to the main control module; and the ultra-thin cylinder 242 is adapted to drive the pull rod 243 to move when retracting, so that the clamping spring 244 clamps the dyeing steel cup; wherein the cup holder 21 is a rectangular shell, and the steel cup placement hole 211 penetrates through the top and bottom of the shell and is concentric; wherein the two U-shaped grooved wheels 246 are used to limit the pull rod 243 and reduce friction during movement; after the steel cup is placed in the cup holder 21, the main control module controls the ultra-thin cylinder 242 to retract, and the pull rod 243 drives the clamping spring 244 to clamp the steel cup, so as to prevent the steel cup from rotating with the brush 321 and affecting the cleaning efficiency. At the same time, the clamping spring 244 is also used to prevent the cup holder 21 from falling after rotation; wherein the bottom of the cup holder 21 is provided with a gap or a drainage hole to drain the water in the cup holder 21.

[0115] The placement mechanism 2 further includes a drive assembly 25 disposed within the frame 1; wherein the drive assembly 25 includes: a first double-row sprocket 251 sleeved on either end of the rotating shaft 22, a second reducer 252 disposed within the frame 1, a second motor 253 connected to the second reducer 252, a second double-row sprocket 254 sleeved on the output shaft of the second reducer 252, and a double-row chain 255 wound around the first double-row sprocket 251 and the second double-row sprocket 254; wherein the second motor 253 is electrically connected to the main control module; and the second motor 253 The machine is adapted to drive the second double-row sprocket 254 to rotate via the second reducer 252; the second double-row sprocket 254 drives the first double-row sprocket 251 to rotate via the double-row chain 255; the first double-row sprocket 251 drives the cup holder 21 to rotate via the rotating shaft 22 to pour out the liquid in the dyed steel cup; wherein the frame 1 is provided with at least one limiting member for limiting the cup holder 21; wherein the limiting member can be integrated with the frame 1 or can be installed separately, to limit the cup holder 21 after rotation, to prevent the cup holder 21 from rotating too much and affecting the normal entry of the brush 321 into the steel cup.

[0116] In this embodiment, after cleaning is completed, the second motor 253 starts, and after being reduced in speed by the second reducer 252, the second double-row sprocket 254 drives the first double-row sprocket 251 to rotate through the double-row chain 255, thereby causing the cup holder 21 to rotate and tilt around the rotating shaft 22, and the waste liquid in the steel cup is poured out, thus avoiding waste liquid residue. The transmission ratio is stable through chain transmission, and the position of the second motor 253 can be flexibly arranged by adjusting the length of the double-row chain 255, solving the problem of limited installation space when using the original worm gear in the prior art.

[0117] The frame 1 is equipped with a liquid supply and drainage mechanism 6. The liquid supply and drainage mechanism 6 includes: a water tank 61 disposed within the frame 1; water receiving trays 62 disposed on both sides of the water tank 61; and a first solenoid valve 63 connected to the bottom of the water tank 61. The two water receiving trays 62 are connected to the water tank 61. The other end of the first solenoid valve 63 is adapted to connect to a drainage pipe outside the frame 1. The liquid supply and drainage mechanism 6 also includes: a second solenoid valve 64 connected to the upper side of the water tank 61. The other end of the second solenoid valve 64 is adapted to connect to a hot water pipe outside the frame 1. The water supply and drainage mechanism 6 further includes: a water pump 65 connected to the lower part of one side of the water tank 61, and a third solenoid valve 66 connected to the water pump 65; wherein the other end of the third solenoid valve 66 is connected to the lower part of the other side of the water tank 61 to form a circulating water path; the water supply and drainage mechanism 6 also includes: a fourth solenoid valve 67 connected to the pipeline between the water pump 65 and the third solenoid valve 66, and at least one fifth solenoid valve 68 connected to the other end of the fourth solenoid valve 67; wherein the other end of the fifth solenoid valve 68 is connected to the corresponding main water pipe 324; the water supply and drainage mechanism 6 also includes: a fourth solenoid valve 67 connected to the pipeline between the fourth solenoid valve ... fifth solenoid valve 66, and at least one fifth solenoid valve 68 connected to the other end of the fourth solenoid valve 67. At least one sixth solenoid valve 69 is connected to the pipeline between the solenoid valves 68; wherein the other end of the sixth solenoid valve 69 is adapted to be connected to the cold water pipeline outside the frame 1; and the main control module is electrically connected to the first solenoid valve 63, the second solenoid valve 64, the third solenoid valve 66, the fourth solenoid valve 67, the fifth solenoid valve 68, the sixth solenoid valve 69 and the water pump 65 respectively; by setting up the water tank 61, the water receiving tray 62 and the first solenoid valve 63, the effect of receiving and discharging wastewater is achieved; wherein by setting up the second solenoid valve 64 to be connected to the external hot water pipeline, the effect of enabling... The powder or lumps of medicine in the water tank 61 are accelerated to melt and mix, and the supply of hot water to the main water pipe 324 can improve the cleaning effect. By setting up a water pump 65 and a third solenoid valve 66, the circulating water circuit can accelerate the thorough mixing of medicine and water when the medicine is put into the water tank 61. The function of the fourth solenoid valve 67 is to prevent water from the cold water pipe from entering the water tank 61. The function of the fifth solenoid valve 68 is to supply water to the cleaning components 32, and the number corresponds to the number of cleaning components 32 to avoid supplying water to the cleaning components 32 that are not in operation. The function of the sixth solenoid valve 69 is to switch the cold water pipe on and off.

[0118] A dosing mechanism 7 is provided at the lower interior of the frame 1. The dosing mechanism 7 includes: a drawer 71 slidably connected to the frame 1; at least one medicine tank 72 disposed within the drawer 71; a decorative panel 73 disposed on the outside of the drawer 71; at least one dosing pump 74 disposed on the decorative panel 73; and a decorative cover 75 connected to the decorative panel 73. One end of the dosing pump 74 is connected to the medicine tank 72, and the other end is connected to the water tank 61. The decorative cover 75 is used to cover the dosing pump 74. A columnar exhaust fan 8 is provided at the upper interior of the frame 1. The columnar exhaust fan 8 is adapted to connect to the treatment pipeline outside the frame 1. The dosing pump 74 and the column exhaust fan 8 are electrically connected to the main control module. Ideally, the drawer 71 is connected to the frame via a drawer slide rail assembly, allowing for easy dosing of the medicine tank 72. The decorative cover 73 protects the dosing pump 74 and its corresponding pipelines. The dosing pump 74 pumps the medicine from the medicine tank 72 into the water tank 61. Since the cleaning process involving medicine and hot water produces acid mist, the column exhaust fan 8 is used to discharge the acid mist to the appropriate equipment for treatment, preventing corrosion of internal components and injury to personnel.

[0119] The frame 1 is equipped with a protection mechanism 9; the protection mechanism 9 includes: a probe guide rod 91 installed in the frame 1, a proximity sensor 92 installed on the probe guide rod 91, a cylinder 93 installed in the frame 1, and a support block 94 connected to the telescopic end of the cylinder 93; wherein the proximity sensor 92 and the cylinder 93 are electrically connected to the main control module; wherein when the proximity sensor 92 detects the brush disc 31 of the cleaning mechanism 3, the proximity sensor 92 sends an electrical signal to the main control module, the main control module controls the cylinder 93 to extend, and the support block 94 on the cylinder 93 supports the brush disc 31 to prevent it from falling accidentally and to ensure the safety of the staff.

[0120] All the devices selected in this application (parts whose specific structures are not specified) are general standard parts or parts known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0121] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0122] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0123] In the several embodiments provided in this application, it should be understood that the disclosed systems, apparatuses, and methods can be implemented in other ways. The apparatus embodiments described above are merely illustrative. For example, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. Furthermore, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Additionally, the shown or discussed mutual couplings, direct couplings, or communication connections may be through some communication interfaces; indirect couplings or communication connections between devices or units may be electrical, mechanical, or other forms.

[0124] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0125] In addition, in the various embodiments of this utility model, each functional unit can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit.

[0126] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A cleaning device for batch cleaning of dyed steel cups, characterized in that, include: The frame (1) with a housing has a placement mechanism (2) for fixing the dyeing steel cup, a cleaning mechanism (3) for cleaning the dyeing steel cup, and a lifting mechanism (4) for driving the cleaning mechanism (3) to rise and fall. The lifting mechanism (4) includes: a drive shaft (41) installed in the frame (1), a reduction gearbox (42) connected to both ends of the drive shaft (41), a ball screw (43) connected to the reduction gearbox (42), and a screw nut (44) sleeved on the ball screw (43); wherein The two gearboxes (42) are fixed on the frame (1); The other end of the ball screw (43) is connected to the bearing of the frame (1); The two lead screw nuts (44) are connected to the cleaning mechanism (3); and When the drive shaft (41) rotates, it drives the two ball screws (43) to rotate synchronously through the gearbox (42), so that the screw nut (44) drives the cleaning mechanism (3) to rise and fall.

2. The cleaning equipment for batch cleaning of dyed steel cups as described in claim 1, characterized in that, The lifting mechanism (4) further includes: a first bearing seat (45) sleeved in the middle of the transmission shaft (41), a second bearing seat (46) sleeved at the other end of the ball screw (43), and a first motor (47) connected to any of the gearboxes (42); wherein The first bearing housing (45) is connected to the transmission shaft (41) by a bearing; The second bearing housing (46) is connected to the ball screw (43) bearing; The first bearing housing (45) and the second bearing housing (46) are fixed on the frame (1); The first motor (47) is adapted to drive the transmission shaft (41) to rotate through the gearbox (42), and drive the other end gearbox (42) to rotate through the transmission shaft (41); The rack (1) is equipped with a touch screen (5) containing a main control module; wherein The main control module is electrically connected to the first motor (47); and The main control module is suitable for controlling the start and stop of the first motor (47).

3. The cleaning equipment for batch cleaning of dyed steel cups as described in claim 2, characterized in that, The cleaning mechanism (3) includes: a brush disc (31) connected to two lead screw nuts (44) and at least one set of cleaning components (32) disposed within the brush disc (31); wherein The cleaning assembly (32) includes: a plurality of brushes (321) disposed at the bottom of the brush disc (31), a third bearing seat (322) sleeved on the brushes (321), and a first pulley (323) sleeved on the brushes (321); wherein Each of the aforementioned third bearing seats (322) is arranged in a rectangular array within the brush disk (31); The third bearing housing (322) is connected to the brush (321) bearing; The brush (321) passes through the bottom of the brush disc (31) and is connected to the third bearing seat (322) and the first pulley (323); The first pulley (323) is positioned above the third bearing housing (322); The cleaning assembly (32) further includes: a main water pipe (324) and several branch pipes (325) disposed within the brush plate (31); wherein Each of the branch pipes (325) is adapted to pass through the flange hole of the third bearing housing (322) and through the brush disc (31) and approach the brush (321); and Each of the branch pipes (325) is adapted to divert the liquid in the main water pipe (324) to the corresponding brush (321); Each of the first pulleys (323) is adapted to drive the corresponding brush (321) to rotate when rotating, so as to clean the corresponding dyeing steel cup.

4. The cleaning equipment for batch cleaning of dyed steel cups as described in claim 3, characterized in that, The cleaning assembly (32) further includes: a bracket (326) disposed within the brush disc (31); a first reducer (327) disposed on the bracket (326); a drive motor (3211) disposed on the first reducer (327); a second pulley (328) disposed within the bracket (326); and belts (329) wound around the second pulley (328) and each of the first pulleys (323); wherein The second pulley (328) is sleeved on the output shaft of the first reducer (327); The drive motor (3211) is electrically connected to the main control module; and The drive motor (3211) is adapted to drive the second pulley (328) to rotate via the first reducer (327); The second pulley (328) is adapted to drive each of the first pulleys (323) to rotate via the belt (329).

5. The cleaning equipment for batch cleaning of dyed steel cups as described in claim 4, characterized in that, The cleaning assembly (32) further includes at least one tensioning component (320) disposed within the brush disk (31); wherein The tensioning assembly (320) includes: a base plate (3201) movably connected to the brush disc (31), a support shaft (3202) disposed on the base plate (3201), and a third pulley (3203) sleeved on the support shaft (3202); wherein The third pulley (3203) is connected to the support shaft (3202) by a bearing; and The third pulley (3203) is adapted to contact the belt (329) to tension the belt (329).

6. The cleaning equipment for batch cleaning of dyed steel cups as described in claim 5, characterized in that, The placement mechanism (2) includes: a cup holder (21) disposed below the brush plate (31), a rotating shaft (22) passing through both sides of the cup holder (21), and a fourth bearing seat (23) sleeved on both ends of the rotating shaft (22); wherein The cup holder (21) is provided with a number of steel cup placement holes (211) corresponding to the brush (321). The rotating shaft (22) is connected to the fourth bearing housing (23) bearing; and The two fourth bearing seats (23) are fixed on the frame (1); The placement mechanism (2) further includes: at least one set of clamping components (24) disposed within the cup holder (21); wherein The clamping assembly (24) includes: a first L-shaped support plate (241) disposed within the cup holder (21), an ultra-thin cylinder (242) fixed on the first L-shaped support plate (241), a pull rod (243) connected to the telescopic end of the ultra-thin cylinder (242), several clamping springs (244) equidistantly disposed on the pull rod (243), a second L-shaped support plate (245) symmetrically disposed within the cup holder (21), and two U-shaped grooved wheels (246) connected to the bearings of the second L-shaped support plate (245); wherein The two U-shaped grooved wheels (246) are arranged one above the other; The other end of the tie rod (243) is located between the two U-shaped grooved wheels (246); The ultra-thin cylinder (242) is electrically connected to the main control module; and The ultra-thin cylinder (242) is adapted to move the pull rod (243) during retraction so that the clamping spring (244) clamps the dyed steel cup.

7. The cleaning equipment for batch cleaning of dyed steel cups as described in claim 6, characterized in that, The placement mechanism (2) further includes: a drive assembly (25) disposed within the frame (1); wherein The drive assembly (25) includes: a first double-row sprocket (251) sleeved on either end of the rotating shaft (22); a second reducer (252) disposed within the frame (1); a second motor (253) connected to the second reducer (252); a second double-row sprocket (254) sleeved on the output shaft of the second reducer (252); and a double-row chain (255) wound around the first double-row sprocket (251) and the second double-row sprocket (254); wherein The second motor (253) is electrically connected to the main control module; and The second motor (253) is adapted to drive the second double-row sprocket (254) to rotate via the second reducer (252); The second double-row sprocket (254) drives the first double-row sprocket (251) to rotate via a double-row chain (255); The first double-row sprocket (251) drives the cup holder (21) to rotate via the shaft (22) to pour out the liquid in the dyed steel cup.

8. The cleaning equipment for batch cleaning of dyed steel cups as described in claim 7, characterized in that, The frame (1) is equipped with a liquid supply and drainage mechanism (6); The liquid supply and drainage mechanism (6) includes: a water tank (61) installed in the frame (1), water receiving trays (62) installed on both sides of the water tank (61), and a first solenoid valve (63) connected to the bottom of the water tank (61); wherein The two water receiving trays (62) are connected to the water tank (61); and The other end of the first solenoid valve (63) is adapted to be connected to the drainage pipe outside the frame (1); The liquid supply and drainage mechanism (6) further includes: a second electromagnetic valve (64) connected to the upper side of the water tank (61); wherein The other end of the second solenoid valve (64) is adapted to be connected to a hot water pipe outside the frame (1); The liquid supply and drainage mechanism (6) further includes: a water pump (65) connected to the lower part of one side of the water tank (61) and a third solenoid valve (66) connected to the water pump (65); wherein The other end of the third solenoid valve (66) is connected to the lower part of the other side of the water tank (61) to form a circulating water path; The liquid supply and drainage mechanism (6) further includes: a fourth solenoid valve (67) connected to the pipeline between the water pump (65) and the third solenoid valve (66), and at least one fifth solenoid valve (68) connected to the other end of the fourth solenoid valve (67); wherein The other end of the fifth electromagnetic valve (68) is connected to the corresponding main water pipe (324); The liquid supply and drainage mechanism (6) further includes: at least one sixth solenoid valve (69) connected in a pipeline between the fourth solenoid valve (67) and the fifth solenoid valve (68); wherein The other end of the sixth solenoid valve (69) is adapted to be connected to a cold water pipe outside the frame (1); and The main control module is electrically connected to the first solenoid valve (63), the second solenoid valve (64), the third solenoid valve (66), the fourth solenoid valve (67), the fifth solenoid valve (68), the sixth solenoid valve (69), and the water pump (65).

9. The cleaning equipment for batch cleaning of dyed steel cups as described in claim 8, characterized in that, The lower part of the frame (1) is provided with a dosing mechanism (7); The dosing mechanism (7) includes: a drawer (71) slidably connected to the frame (1), at least one medicine box (72) disposed in the drawer (71), a decorative panel (73) disposed on the outside of the drawer (71), at least one dosing pump (74) disposed on the decorative panel (73), and a decorative cover (75) connected to the decorative panel (73). One end of the dosing pump (74) is connected to the medicine tank (72), and the other end is connected to the water tank (61); The decorative cover (75) is used to cover the dosing pump (74); A columnar exhaust fan (8) is installed above the interior of the frame (1); wherein The column exhaust fan (8) is adapted to be connected to the processing pipeline outside the frame (1); The dosing pump (74) and the column exhaust fan (8) are electrically connected to the main control module.

10. The cleaning equipment for batch cleaning of dyed steel cups as described in claim 9, characterized in that, The frame (1) is equipped with a protective mechanism (9); in The protection mechanism (9) includes: a probe guide rod (91) installed in the frame (1), a proximity sensor (92) installed on the probe guide rod (91), a cylinder (93) installed in the frame (1), and a support block (94) connected to the telescopic end of the cylinder (93); wherein The proximity sensor (92) and cylinder (93) are electrically connected to the main control module.

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