A kind of large annular piece is rolled and is expanded with rectifying roller
By designing an adjustable tilt angle correction roller structure and protective mechanism, the shortcomings of correction rollers used for rolling large annular parts in terms of angle adjustment and protection have been solved, achieving adaptability to annular parts of different sizes and protection of equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU YINGLIU MACHINERY MFG CO LTD
- Filing Date
- 2025-08-04
- Publication Date
- 2026-06-26
AI Technical Summary
Existing straightening rollers for rolling large ring parts have shortcomings in terms of tilt angle adjustment and equipment protection, and cannot meet the needs of ring parts of different sizes. Furthermore, the straightening rollers are easily damaged by impacts.
A correction roller structure was designed, which includes components such as a base, a bidirectional threaded rod, a turntable, a moving block, a fixed frame, a push plate, a connecting frame, and a correction roller. The tilt angle is adjusted by the bidirectional threaded rod, and a protective box and spring mechanism are provided for protection.
It enables flexible adjustment of the tilt angle of the alignment roller to adapt to the processing requirements of ring parts of different sizes, while providing effective protection for the alignment roller and the idler roller to avoid equipment damage.
Smart Images
Figure CN224406050U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of correction rollers, and more specifically, to a correction roller for rolling large annular parts. Background Technology
[0002] Annular part rolling is a processing technology that uses a die formed by rolling rollers and core rollers to continuously and locally plastically deform an annular blank. It belongs to the rotary forging method. During rolling, a guide roller is required. The guide roller automatically adjusts its angle through its unique design structure, which can automatically correct and prevent deviation.
[0003] Currently, most of the straightening rollers used for rolling large annular parts have the following problems:
[0004] I. Existing straightening rollers for rolling large annular parts mostly rely on the tilt angle of the rollers for straightening. The tilt angle of the rollers is mostly fixed, which limits their guiding and limiting functions. Large annular parts come in different sizes. If the large annular part is small, the tilting rollers on both sides cannot be used for limiting and guiding, making it inconvenient to adjust the tilt angle of the rollers.
[0005] Second, the existing large-scale ring-shaped rolling mill correction rollers are mostly placed aside when not in use, with the installed correction rollers exposed. When the equipment is moved, the exposed correction rollers are easily damaged by bumps and other incidents, making it inconvenient to protect the equipment.
[0006] Therefore, we have made improvements and proposed a correction roller for rolling large annular parts. Utility Model Content
[0007] The purpose of this utility model is to address the current problems of inconvenience in adjusting the tilt angle of the correction roller and inconvenience in protecting the equipment.
[0008] To achieve the above objectives, the present invention provides the following technical solution:
[0009] Correcting rollers are used for rolling large annular parts to improve the above problems.
[0010] The application is as follows:
[0011] The system includes a base, a bidirectional threaded rod rotatably connected to the base, a turntable fixedly connected to the bidirectional threaded rod, a movable block threadedly connected to the bidirectional threaded rod, a fixed frame fixedly connected to the movable block, a push plate rotatably connected to the fixed frame, a connecting frame rotatably connected to the other end of the push plate, a correction roller rotatably connected to the connecting frame, a first fixed plate rotatably connected to the other end of the connecting frame, the first fixed plate fixedly connected to the base, a second fixed plate fixedly connected to the base, a support roller rotatably connected to the second fixed plate, a protective box provided on the base, a mounting box fixedly connected to the protective box, a first spring fixedly connected inside the mounting box, a pressure block fixedly connected to the other end of the first spring, a pull rod fixedly connected to the pressure block, a sliding rod fixedly connected inside the mounting box, a slider slidably connected to the upper limit of the sliding rod, and a second spring fixedly connected to the slider.
[0012] As a preferred technical solution of this application, the end of the bidirectional threaded rod is fixedly connected to the center of one side of the turntable, and the bottom surface of the moving block is in contact with the bottom surface inside the base.
[0013] As a preferred technical solution of this application, the movable blocks are symmetrically distributed on the left and right sides of the bidirectional threaded rod, and the movable blocks correspond one-to-one with the push plate through the fixing frame.
[0014] As a preferred technical solution of this application, the side end face of the pressure block is in contact with the inner side of the mounting box, and the cross-section of the pull rod is "T" shaped.
[0015] As a preferred technical solution of this application, the other end of the second spring is fixedly connected to the mounting box, a locking rod is fixedly connected to the slider, a positioning plate is fixedly connected to the base, and the end face of the slider is inclined.
[0016] As a preferred technical solution of this application, the sliders are symmetrically distributed on the left and right sides of the slide bar, and the sliders correspond one-to-one with the locking rods through the second spring.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0018] In the scheme of this application:
[0019] 1. Equipped with a bidirectional threaded rod; when adjusting the tilt angle of the straightening roller, the turntable can be rotated to drive the bidirectional threaded rod to rotate. The bidirectional threaded rod can push the two moving blocks on both sides to move inward. At the same time, the moving blocks drive the fixed frame to move. The push plate on the fixed frame can push the connecting frame to rotate on the first fixed plate, which can adjust the tilt angle of the connecting frame to adapt to large ring parts of different sizes.
[0020] 2. Equipped with a protective box; when protection of the alignment rollers and idler rollers on the base is required, the pull rod on the mounting box can be pulled to move the pressure block. The pressure block can compress the first spring, while the slider is unobstructed. Under the push of the second spring, the slider slides back to its original position on the slide rod. The locking rod on the slider can be retracted into the mounting box. The protective box can be placed on the base to protect the alignment rollers and idler rollers. Releasing the pull rod will cause the pressure block to reset under the push of the first spring. The pressure block can press the slider, and the slider compresses the second spring. The locking rod on the slider can engage with the positioning plate on the base for fixed positioning. Attached Figure Description
[0021] Figure 1 A schematic diagram of the overall three-dimensional structure of the correction roller for rolling large annular parts provided in this application;
[0022] Figure 2 A side view of the bidirectional threaded rod structure of the correction roller for rolling large annular parts provided in this application;
[0023] Figure 3 A side view of the fixing frame structure of the correction roller for rolling large annular parts provided in this application;
[0024] Figure 4 A side view of the slider structure of the correction roller for rolling large annular parts provided in this application;
[0025] Figure 5 The corrective roller for rolling large annular parts provided in this application Figure 2 Enlarged structural diagram at point A in the middle.
[0026] The diagram shows: 1. Base; 2. Bidirectional threaded rod; 3. Turntable; 4. Moving block; 5. Fixed frame; 6. Push plate; 7. Connecting frame; 8. Correcting roller; 9. First fixed plate; 10. Second fixed plate; 11. Idler roller; 12. Protective box; 13. Mounting box; 14. First spring; 15. Pressure block; 16. Pull rod; 17. Slide rod; 18. Slider; 19. Second spring; 20. Clamping rod; 21. Positioning plate. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.
[0028] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0029] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.
[0030] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0031] In the description of this utility model, it should be noted that the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0032] Example 1:
[0033] like Figure 1-5 As shown, this embodiment proposes a straightening roller for rolling large annular parts, including a base 1, a bidirectional threaded rod 2 rotatably connected to the base 1, a turntable 3 fixedly connected to the bidirectional threaded rod 2, a movable block 4 threadedly connected to the bidirectional threaded rod 2, a fixed frame 5 fixedly connected to the movable block 4, a push plate 6 rotatably connected to the fixed frame 5, a connecting frame 7 rotatably connected to the other end of the push plate 6, a straightening roller 8 rotatably connected to the connecting frame 7, and a first fixed plate 9 rotatably connected to the other end of the connecting frame 7. The first fixed plate 9 is fixedly connected to the base 1. On the base 1, a second fixing plate 10 is fixedly connected to the base 1, and a roller 11 is rotatably connected to the second fixing plate 10. A protective box 12 is provided on the base 1, and an installation box 13 is fixedly connected to the protective box 12. A first spring 14 is fixedly connected inside the installation box 13, and a pressure block 15 is fixedly connected to the other end of the first spring 14. A pull rod 16 is fixedly connected to the pressure block 15. A sliding rod 17 is fixedly connected inside the installation box 13, and a slider 18 is slidably connected to the upper limit of the sliding rod 17. A second spring 19 is fixedly connected to the slider 18.
[0034] Example 2:
[0035] The solution in Example 1 will be further described below with reference to its specific working method.
[0036] like Figure 2 As shown, in a preferred embodiment, based on the above method, the end of the bidirectional threaded rod 2 is fixedly connected to the center of one side of the turntable 3, and the bottom surface of the moving block 4 is in contact with the bottom surface inside the base 1, which can ensure that the moving block 4 can move smoothly by being supported by the contact of the bottom surface inside the base 1 when it moves.
[0037] like Figure 2 As shown, in a preferred embodiment, based on the above method, the movable blocks 4 are symmetrically distributed on the left and right sides of the bidirectional threaded rod 2. The movable blocks 4 correspond one-to-one with the push plates 6 through the fixed frame 5, which can ensure that the push plates 6 on both sides can push the connecting frame 7 through the push plates 6 to adjust the angle.
[0038] like Figure 2 As shown, in a preferred embodiment, based on the above method, the side end face of the pressure block 15 is in contact with the inner side of the mounting box 13, and the cross-section of the pull rod 16 is "T" shaped, which can ensure that the pressure block 15 can move smoothly by contacting the inner side of the mounting box 13 when it moves up and down.
[0039] like Figure 4 As shown, in a preferred embodiment, based on the above method, the other end of the second spring 19 is fixedly connected to the mounting box 13, a locking rod 20 is fixedly connected to the slider 18, a positioning plate 21 is fixedly connected to the base 1, and the end face of the slider 18 is inclined, which can ensure that when the pressure block 15 is pressed down, it can be pressed and pushed through the inclined surface of the slider 18.
[0040] like Figure 4 As shown, in a preferred embodiment, based on the above method, the sliders 18 are symmetrically distributed on the left and right sides of the slider 17. The sliders 18 correspond one-to-one with the locking rods 20 through the second spring 19, which can ensure that the locking rods 20 on both sides can be locked in the positioning plate 21 to fix and limit the installation box 13 and the protective box 12.
[0041] Specifically, when using the correction roller for rolling this large annular component, it should be combined with: Figure 1-4 When adjusting the tilt angle of the straightening roller 8, the turntable 3 can be rotated to drive the bidirectional threaded rod 2 to rotate. The bidirectional threaded rod 2 can push the two moving blocks 4 on both sides to move inward. At the same time, the moving blocks 4 drive the fixed frame 5 to move. The push plate 6 on the fixed frame 5 can push the connecting frame 7 to rotate on the first fixed plate 9, so as to adjust the tilt angle of the connecting frame 7 to adapt to large ring parts of different sizes. The roller 11 on the second fixed plate 10 can cooperate with the straightening roller 8 to roll and guide the large ring parts.
[0042] When protection is needed for the alignment roller 8 and the support roller 11 on the base 1, the pull rod 16 on the mounting box 13 can be pulled to move the pressure block 15. The pressure block 15 can press the first spring 14, while the slider 18 is unobstructed. Under the push of the second spring 19, the slider 18 slides back on the slide rod 17. The locking rod 20 on the slider 18 can be retracted into the mounting box 13. The protective box 12 can be placed on the base 1 to protect the alignment roller 8 and the support roller 11. When the pull rod 16 is released, the pressure block 15 is reset under the push of the first spring 14. The pressure block 15 can press the slider 18, and the slider 18 presses against the second spring 19. The locking rod 20 on the slider 18 can engage with the positioning plate 21 on the base 1 for fixed positioning.
[0043] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, as well as all technical solutions and improvements that do not depart from the spirit and scope of practicality, are covered within the scope of the claims of the present utility model.
Claims
1. A correcting roller for the rolling of large ring-shaped pieces, comprising a base (1), characterized in that, A bidirectional threaded rod (2) is rotatably connected to the base (1). A turntable (3) is fixedly connected to the bidirectional threaded rod (2). A moving block (4) is threadedly connected to the bidirectional threaded rod (2). A fixed frame (5) is fixedly connected to the moving block (4). A push plate (6) is rotatably connected to the fixed frame (5). A connecting frame (7) is rotatably connected to the other end of the push plate (6). A straightening roller (8) is rotatably connected to the connecting frame (7). A first fixed plate (9) is rotatably connected to the other end of the connecting frame (7). The first fixed plate (9) is fixedly connected to the base (1). The first fixed plate (9) is fixedly connected to the base (1). Two fixed plates (10) are rotatably connected to the second fixed plate (10). A protective box (12) is provided on the base (1). An installation box (13) is fixedly connected to the protective box (12). A first spring (14) is fixedly connected inside the installation box (13). A pressure block (15) is fixedly connected to the other end of the first spring (14). A pull rod (16) is fixedly connected to the pressure block (15). A sliding rod (17) is fixedly connected inside the installation box (13). A slider (18) is slidably connected to the upper limit of the sliding rod (17). A second spring (19) is fixedly connected to the slider (18).
2. The corrective roller for rolling large annular parts according to claim 1, characterized in that, The end of the bidirectional threaded rod (2) is fixedly connected to the center of one side of the turntable (3), and the bottom surface of the moving block (4) is in contact with the bottom surface inside the base (1).
3. A corrective roller for rolling large annular parts according to claim 1, characterized in that, The movable blocks (4) are symmetrically distributed on the left and right sides of the bidirectional threaded rod (2), and the movable blocks (4) correspond one-to-one with the push plate (6) through the fixing frame (5).
4. A corrective roller for rolling large annular parts according to claim 1, characterized in that, The side end face of the pressure block (15) is in contact with the inner side of the mounting box (13), and the cross-section of the pull rod (16) is "T" shaped.
5. A corrective roller for rolling large annular parts according to claim 1, characterized in that, The other end of the second spring (19) is fixedly connected to the mounting box (13). A locking rod (20) is fixedly connected to the slider (18). A positioning plate (21) is fixedly connected to the base (1). The end face of the slider (18) is inclined.
6. A corrective roller for rolling large annular parts according to claim 5, characterized in that, The sliders (18) are symmetrically distributed on the left and right sides of the slide bar (17), and the sliders (18) correspond one-to-one with the locking rod (20) through the second spring (19).