A ton barrel metal frame flattening and shaping machine

By designing a flattening and shaping machine for ton-shaped metal frames, and utilizing the coordinated movement of displacement cylinders and equidistant adjustment components, the problem of misalignment between the flattened end of a round tube and the axis was solved, thus improving the flattening quality and efficiency.

CN224406150UActive Publication Date: 2026-06-26CHANGSHU FUDA METAL PROD CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGSHU FUDA METAL PROD CO LTD
Filing Date
2025-07-09
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Existing flattening equipment cannot ensure that the flattened end of the round tube is coaxial with the shaft, resulting in low flattening quality and efficiency.

Method used

Design a flattening and shaping machine for ton barrel metal frames. The displacement plate and equidistant adjustment component are driven by a displacement cylinder. The combined movement of the rotating rod and the sliding plate enables the extrusion plate to synchronously approach the end of the round tube, ensuring that the flat end is coaxial with the shaft.

Benefits of technology

This achieves alignment between the flat end of the round tube and the coaxial axis, improving the flattening quality and efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224406150U_ABST
    Figure CN224406150U_ABST
Patent Text Reader

Abstract

The utility model relates to metal frame technical field provides a ton barrel metal frame pressure flat shaping machine, including work bench, displacement cylinder, displacement board, support frame, equidistance adjusting part, clamping piece, equidistance adjusting part includes fixed plate, rotating plate, rotating lever, slip sheet, extrusion plate, adjusting cylinder, through two slip sheets synchronous each other close, make extrusion plate can press flat the end of round pipe simultaneously extrude, make the same axis position between round pipe flat mouth and the axle of round pipe, guarantee the flat quality, improve the flat efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of metal frame technology, and more specifically, it relates to a flattening and shaping machine for ton barrel metal frames. Background Technology

[0002] A tonne container is a large container used for storing and transporting liquids or granular materials. It typically consists of a plastic inner liner and an outer metal frame. The metal frame is the core supporting structure of the tonne container, and its main functions are to protect the inner liner, provide stacking strength, and facilitate forklift handling.

[0003] In existing technologies, metal frames are usually assembled and welded from round tubes; however, in some specific application scenarios, in order to meet higher requirements for connection stability and strength, the two ends of the round tubes usually need to be flattened.

[0004] In the process of flattening the end of a round tube, the existing flattening equipment cannot ensure that the flattened part of the round tube is aligned with the axis of the tube after flattening. This can easily lead to the end of the flattened round tube being skewed, which reduces the flattening quality and efficiency.

[0005] To address this issue, a flattening and shaping machine for ton-shaped metal frames is proposed to improve existing problems. Utility Model Content

[0006] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a flattening and shaping machine for ton barrel metal frames.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a ton-barrel metal frame flattening and shaping machine, comprising a worktable, with displacement cylinders symmetrically arranged on the top of the worktable, a displacement plate arranged at the telescopic end of the displacement cylinder, a support frame arranged on the top of the displacement plate, an equidistant adjusting member arranged on one side of the support frame, and clamping members arranged between the equidistant adjusting members; the equidistant adjusting member includes a fixed plate, a rotating plate rotatably connected to the middle of the side wall of the fixed plate, rotating rods symmetrically rotatably connected to both ends of the rotating plate, a sliding plate rotatably connected to the end of the rotating rod away from the rotating plate, a pressing plate arranged on one side of the sliding plate, and adjusting cylinders symmetrically arranged on one side of the fixed plate.

[0008] The present invention is further configured such that: a guide rail is symmetrically arranged on the top of the workbench, and a guide block is symmetrically slidably connected on the guide rail; the bottom of the displacement plate is connected to the top of the corresponding guide block.

[0009] The present invention is further configured such that: the side wall of the fixed plate away from the rotating plate is connected to one side of the support frame; the rotating plate is Z-shaped; the extrusion plate and the sliding plate are vertically distributed; and the two extrusion plates are distributed opposite to each other.

[0010] The present invention is further configured such that: the telescopic ends of the adjusting cylinders are rotatably connected to the side wall of one of the sliding plates, and the ends of the adjusting cylinders away from the sliding plates are rotatably connected to the side wall of the fixed plate.

[0011] The present invention is further configured such that: sliders are symmetrically arranged on the side wall of the sliding plate away from the extrusion plate, a slide rail is arranged on the side of the slider away from the sliding plate, the slider slides on the slide rail, and the side of the slide rail away from the slider is connected to the side wall of the fixed plate.

[0012] The present invention is further configured such that: the clamping member is located between the two guide rails, and the clamping member is used to clamp the round tube.

[0013] The present invention is further configured such that: the clamping member includes a clamping cylinder and clamping plates symmetrically arranged at the clamping end of the clamping cylinder.

[0014] In summary, this application includes at least one of the following beneficial technical effects:

[0015] (1) When flattening the end of the round tube, the two adjusting cylinders are activated, and their telescopic ends pull one of the sliding plates to slide, thereby causing the corresponding rotating rod to rotate and squeezing the rotating plate to rotate. Therefore, the rotating plate will pull the other rotating rod to rotate, and the sliding plate will move, so that the two sliding plates move closer to each other synchronously, so that the extrusion plate can simultaneously extrude and flatten the end of the round tube, so that the flattened opening of the round tube and the axis of the round tube are in the same axial position, ensuring the flattening quality and improving the flattening efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the ton-shaped metal frame flattening and shaping machine of this utility model;

[0017] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0018] Figure 3 This is a schematic diagram of the overall structure of the intermediate distance adjustment component of this utility model;

[0019] Figure 4 This is a schematic diagram of the sliding plate and slider in this utility model;

[0020] Explanation of reference numerals in the attached drawings: 1. Worktable; 11. Guide rail; 12. Guide block; 2. Displacement cylinder; 3. Displacement plate; 4. Support frame; 5. Equidistant adjustment component; 51. Fixed plate; 52. Rotating plate; 53. Rotating rod; 54. Sliding plate; 55. Pressing plate; 56. Adjusting cylinder; 57. Slider; 58. Slide rail; 6. Clamping component; 61. Clamping cylinder; 62. Clamping plate. Detailed Implementation

[0021] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0022] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0023] Please see Figures 1-4 The present invention provides the following technical solution:

[0024] Example 1, see Figures 1-4 A flattening and shaping machine for a ton-shaped metal frame includes a workbench 1. Displacement cylinders 2 are symmetrically arranged on the top of the workbench 1. A displacement plate 3 is provided at the telescopic end of the displacement cylinders 2. A support frame 4 is provided on the top of the displacement plate 3. An equidistant adjusting member 5 is provided on one side of the support frame 4. Clamping members 6 are arranged between the equidistant adjusting members 5. The equidistant adjusting member 5 includes a fixed plate 51, a rotating plate 52 rotatably connected to the middle of the side wall of the fixed plate 51, rotating rods 53 rotatably connected to both ends of the rotating plate 52, a sliding plate 54 rotatably connected to the end of the rotating rods 53 away from the rotating plate 52, a pressing plate 55 provided on one side of the sliding plate 54, and adjusting cylinders 56 symmetrically arranged on one side of the fixed plate 51.

[0025] In this process, the staff clamps the round tube with the clamping device 6, and then the displacement cylinder 2 is activated, which pushes the displacement plate 3, the support frame 4 and the equidistant adjustment device 5 to move synchronously, so that the equidistant adjustment device 5 moves closer to the corresponding end of the round tube.

[0026] When flattening the end of the round tube, two adjusting cylinders 56 are activated, and their telescopic ends pull one of the sliding plates 54 to slide, thereby causing the corresponding rotating rod 53 to rotate and press the rotating plate 52 to rotate. Therefore, the rotating plate 52 will pull the other rotating rod 53 to rotate, and the sliding plate 54 will be displaced, so that the two sliding plates 54 move closer to each other synchronously, so that the pressing plate 55 can simultaneously press and flatten the end of the round tube, so that the flattened end of the round tube and the axis of the round tube are in the same axial position, ensuring the flattening quality and improving the flattening efficiency.

[0027] See Figures 1-2 Furthermore, the top of the workbench 1 is symmetrically provided with guide rails 11, and guide blocks 12 are symmetrically slidably connected on the guide rails 11. The bottom of the displacement plate 3 is connected to the top of the corresponding guide block 12.

[0028] When the displacement cylinder 2 is activated, it pushes the displacement plate 3 to move, causing the guide block 12 to slide synchronously on the guide rail 11, thus achieving the guiding purpose.

[0029] See Figures 3-4 Furthermore, the side wall of the fixed plate 51 away from the rotating plate 52 is connected to one side of the support frame 4. The rotating plate 52 is Z-shaped. The extrusion plate 55 and the sliding plate 54 are vertically distributed, and the two extrusion plates 55 are distributed opposite to each other. The extension and retraction ends of the adjusting cylinder 56 are rotatably connected to the side wall of one of the sliding plates 54, and the end of the adjusting cylinder 56 away from the sliding plate 54 is rotatably connected to the side wall of the fixed plate 51.

[0030] See Figures 3-4 Furthermore, sliders 57 are symmetrically arranged on the side wall of the sliding plate 54 away from the extrusion plate 55. A slide rail 58 is provided on the side of the slider 57 away from the sliding plate 54. The slider 57 slides on the slide rail 58. The side of the slide rail 58 away from the slider 57 is connected to the side wall of the fixed plate 51.

[0031] During the process of the two sliding plates 54 moving closer or further apart, the sliding plates 54 will drive the slider 57 to slide on the slide rail 58, thereby achieving the guiding purpose.

[0032] See Figure 1 Furthermore, the clamping member 6 is located between the two guide rails 11 and is used to clamp the round tube; the clamping member 6 includes a clamping cylinder 61 and clamping plates 62 symmetrically arranged at the clamping end of the clamping cylinder 61.

[0033] When the clamping cylinder 61 is activated, the two clamping plates 62 move closer to each other, thereby clamping the outer wall of the round tube.

[0034] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

Claims

1. A tonne bucket metal frame flattening and straightening machine characterised in that: include, A workbench (1) is provided with a displacement cylinder (2) symmetrically arranged on the top of the workbench (1). A displacement plate (3) is provided at the telescopic end of the displacement cylinder (2). A support frame (4) is provided on the top of the displacement plate (3). An equidistant adjustment member (5) is provided on one side of the support frame (4). A clamping member (6) is provided between the equidistant adjustment members (5). The equidistant adjustment component (5) includes a fixed plate (51), a rotating plate (52) rotatably connected to the middle of the side wall of the fixed plate (51), rotating rods (53) rotatably connected to both ends of the rotating plate (52), a sliding plate (54) rotatably connected to the end of the rotating rod (53) away from the rotating plate (52), a pressing plate (55) disposed on one side of the sliding plate (54), and an adjustment cylinder (56) symmetrically disposed on one side of the fixed plate (51).

2. The ton-bucket metal frame flattening and shaping machine according to claim 1, characterized in that: The top of the workbench (1) is also symmetrically provided with guide rails (11), and guide blocks (12) are symmetrically slidably connected on the guide rails (11). The bottom of the displacement plate (3) is connected to the top of the corresponding guide block (12).

3. The ton-bucket metal frame flattening and shaping machine according to claim 1, characterized in that: The side wall of the fixed plate (51) away from the rotating plate (52) is connected to one side of the support frame (4). The rotating plate (52) is Z-shaped. The extrusion plate (55) and the sliding plate (54) are vertically distributed, and the two extrusion plates (55) are distributed opposite to each other.

4. The ton-bucket metal frame flattening and shaping machine according to claim 3, characterized in that: The telescopic ends of the regulating cylinder (56) are rotatably connected to the side wall of one of the sliding plates (54), and the end of the regulating cylinder (56) away from the sliding plate (54) is rotatably connected to the side wall of the fixed plate (51).

5. The ton-bucket metal frame flattening and shaping machine according to claim 4, characterized in that: A slider (57) is symmetrically arranged on the side wall of the sliding plate (54) away from the extrusion plate (55). A slide rail (58) is arranged on the side of the slider (57) away from the sliding plate (54). The slider (57) slides on the slide rail (58). The side of the slide rail (58) away from the slider (57) is connected to the side wall of the fixed plate (51).

6. The ton-bucket metal frame flattening and shaping machine according to claim 2, characterized in that: The clamping member (6) is located between the two guide rails (11) and is used to clamp the round tube.

7. The ton-bucket metal frame flattening and shaping machine according to claim 6, characterized in that: The clamping member (6) includes a clamping cylinder (61) and a clamping plate (62) symmetrically arranged at the clamping end of the clamping cylinder (61).