A harness terminal soldering jig assembly

By designing a wire harness terminal auxiliary soldering fixture assembly that includes translation, positioning, and elastic mechanisms, the problem of poor adaptability in the prior art has been solved, enabling precise fixing and batch clamping of terminals of different sizes, thereby improving soldering efficiency and quality stability.

CN224406610UActive Publication Date: 2026-06-26SUZHOU WENWEI CONTROL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU WENWEI CONTROL TECH CO LTD
Filing Date
2025-07-08
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Existing wire harness terminal auxiliary soldering fixtures have poor adaptability when compatible with terminals of different sizes, and are prone to problems such as material jamming or insufficient driving force.

Method used

A wire harness terminal auxiliary soldering fixture assembly was designed, which includes a translation mechanism, a positioning mechanism, and an elastic mechanism. By driving a reciprocating lead screw with a servo motor and combining the elastic clamping of a lifting plate and a concave clamping plate, it can achieve precise fixing and batch clamping of terminals of different sizes.

Benefits of technology

It improves soldering efficiency, reduces the difficulty of manual operation, is compatible with terminals of different sizes, avoids problems such as material jamming and insufficient driving force, and improves the stability of soldering quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a kind of harness terminal auxiliary soldering jig assemblies, belong to soldering jig technical field, including auxiliary jig, a pair of translation mechanism is correspondingly arranged in the inside of auxiliary jig, fixed sleeve and U-shaped frame are connected in the outside of translation mechanism, the inner wall bottom surface of U-shaped frame is transversely connected with nine concave clamping bases, and the two side walls of U-shaped frame are connected with lifting plate;The bottom of lifting plate is connected with concave clamping plate, first according to the thickness adjustment fixed height of lifting plate of terminal, then the height fixation of lifting plate is completed by two side positioning rods, at this time, concave clamping plate is buckled on the outside of harness terminal, while compressing second spring, the rebound force generated when second spring is compressed, will be converted into the clamping force of concave clamping plate to terminal, first by adjusting lifting plate height to realize coarse adjustment, then realize fine adjustment in combination with spring elasticity, it can cover certain range size difference, it is conducive to realizing compatible terminal of different size.
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Description

Technical Field

[0001] This utility model belongs to the field of soldering fixture technology, specifically relating to an auxiliary soldering fixture assembly for wire harness terminals. Background Technology

[0002] The wire harness terminal auxiliary soldering fixture assembly is a special tooling fixture combination used to assist in completing the soldering operation of wire harness terminals. Its main functions are to improve soldering efficiency, ensure the stability of soldering quality, and reduce the difficulty of manual operation. It is widely used in manufacturing fields such as electronics, automobiles, and home appliances that require soldering of wire harness terminals.

[0003] Chinese patent discloses an auxiliary soldering fixture for wire harness terminals (publication number CN220533176U). This patented technology uses a combination of a feeding roller, a micro motor, and an outer ring conveyor belt to drive the feeding roller to rotate inside the cover plate. The bottom of the feeding roller contacts the wire harness terminal. As the feeding roller rotates, it quickly guides the welding end of the wire harness terminal to the welding point of the auxiliary fixture for welding. However, it has poor adaptability and is difficult to accommodate terminals of different sizes. It is prone to jamming. For example, it is difficult for terminals that are too thick to pass through, and terminals that are too thin are prone to insufficient driving force.

[0004] Therefore, the purpose of this utility model is to provide an auxiliary soldering fixture assembly for wire harness terminals. Utility Model Content

[0005] The purpose of this invention is to provide an auxiliary soldering fixture assembly for wire harness terminals, which can solve the problems mentioned in the background art.

[0006] The specific technical solution adopted in this utility model is as follows:

[0007] A wire harness terminal auxiliary soldering fixture assembly includes an auxiliary fixture. A pair of translation mechanisms are correspondingly arranged inside the auxiliary fixture. A fixing sleeve is connected to the outer side of each translation mechanism. A U-shaped frame is connected to the inner side of each pair of fixing sleeves. Nine concave clamps are laterally connected to the bottom surface of the inner wall of the U-shaped frame. Three positioning holes are provided on each of the two side walls of the U-shaped frame. A positioning mechanism is arranged on the inner side of the U-shaped frame near the positioning holes. A lifting plate is connected to the bottom of each pair of positioning mechanisms.

[0008] The lifting plate has nine first through holes horizontally inside. An elastic mechanism is installed inside the first through hole. The bottom of the elastic mechanism is connected to a concave clamp plate. The position of the concave clamp plate corresponds to the position of the concave clamp seat.

[0009] The present invention is further configured such that: the positioning mechanism includes a U-shaped plate, the bottom of the U-shaped plate is fixedly connected to a lifting plate, a second through hole is provided on both sides of the U-shaped plate, a positioning rod is connected through the interior of a pair of second through holes, a pull plate is connected to one end of the positioning rod, a fixing ring is fixedly connected to the outside of the positioning rod and inside the U-shaped plate, a second spring is sleeved on the outside of the positioning rod and to the right of the fixing ring, one end of the second spring is fixedly connected to the fixing ring, and the other end of the second spring is fixedly connected to the U-shaped plate.

[0010] The present invention is further configured such that the diameter of the second through hole is the same as the diameter of the positioning hole, and the other end of the positioning rod penetrates the interior of the positioning hole.

[0011] The present invention is further configured such that: the elastic mechanism includes a first spring, the top end of the first spring is fixedly connected to the lifting plate, the end of the first spring is fixedly connected to the concave clamping plate, a movable rod is connected inside the first spring, the end of the movable rod is fixedly connected to the concave clamping plate, and the top end of the movable rod penetrates the interior of the first through hole.

[0012] The present invention is further configured such that: the translation mechanism includes a servo motor, one end of the output shaft of the servo motor is connected to a reciprocating lead screw, one end of the reciprocating lead screw is rotatably connected to a bearing housing, the bearing housing and the bottom of the servo motor are both fixedly connected to an auxiliary fixture, a ball nut assembly is connected to the outer side of the reciprocating lead screw, and the outer side of the ball nut assembly is fixedly connected to a fixed sleeve.

[0013] The present invention is further configured such that: a pair of first rounded corners are provided on the top of the concave clamp, and a pair of second rounded corners are provided on both sides of the concave clamp.

[0014] The technical effects achieved by this utility model are as follows:

[0015] This utility model discloses an auxiliary soldering fixture assembly for wire harness terminals. After placing the wire harness terminal on top of the concave clamp, the fixed height of the lifting plate is first adjusted according to the thickness of the terminal. Then, the height of the lifting plate is fixed by the positioning rods on both sides. At this time, the concave clamp is fastened to the outside of the wire harness terminal, and the second spring is compressed. The rebound force generated when the second spring is compressed is converted into the clamping force of the concave clamp on the terminal. Coarse adjustment is achieved by first adjusting the height of the lifting plate, and then fine adjustment is achieved by combining the spring force. This can cover a certain range of size differences and is conducive to achieving compatibility with terminals of different sizes.

[0016] This utility model discloses an auxiliary soldering fixture assembly for wire harness terminals. By setting several concave clamps on the bottom surface of the inner wall of a U-shaped frame and several concave clamps on the bottom of a lifting plate, with the concave clamps and clamps corresponding to each other, it is convenient to clamp multiple wire harness terminals in batches, which helps to improve the efficiency of batch soldering. Attached Figure Description

[0017] Figure 1 This is one of the overall structural diagrams of this practical application;

[0018] Figure 2 This is one of the overall structural diagrams of this practical application;

[0019] Figure 3 This is an exploded view of the lifting platform and U-shaped frame in this practical application;

[0020] Figure 4 This is a schematic diagram of the overall structure of the U-shaped plate in this practical application;

[0021] Figure 5 This is a schematic diagram of the overall structure of the concave clamp in this practical application.

[0022] In the diagram: 1. Auxiliary fixture; 2. Reciprocating lead screw; 3. Lifting plate; 4. U-shaped frame; 5. Servo motor; 6. Fixing sleeve; 7. Ball bearing nut pair; 8. Bearing seat; 9. Positioning rod; 10. U-shaped plate; 11. First through hole; 12. Movable rod; 13. Concave clamping plate; 14. First spring; 15. Positioning hole; 16. Concave clamping seat; 17. First fillet; 18. Fixing ring; 19. Second spring; 20. Second through hole; 21. Pull plate; 22. Second fillet; Detailed Implementation

[0023] To make the purpose and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific implementations of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0024] like Figure 1 As shown, a wire harness terminal auxiliary soldering fixture assembly includes an auxiliary fixture 1. A pair of translation mechanisms are correspondingly arranged inside the auxiliary fixture 1. A fixing sleeve 6 is connected to the outer side of the translation mechanism. A U-shaped frame 4 is connected to the inner side of the pair of fixing sleeves 6. Nine concave clamps 16 are horizontally connected to the bottom surface of the inner wall of the U-shaped frame 4. Three positioning holes 15 are opened on both side walls of the U-shaped frame 4. A positioning mechanism is arranged on the inner side of the U-shaped frame 4 near the positioning holes 15. A lifting plate 3 is connected to the bottom of the pair of positioning mechanisms.

[0025] The lifting plate 3 has nine first through holes 11 horizontally opened inside. The first through holes 11 are equipped with elastic mechanisms. The bottom of the elastic mechanisms is connected to concave clamps 13. The position of the concave clamps 13 corresponds to the position of the concave clamps 16.

[0026] like Figure 3 and Figure 4As shown, the positioning mechanism includes a U-shaped plate 10. The bottom of the U-shaped plate 10 is fixedly connected to the lifting plate 3. A second through hole 20 is provided on both sides of the U-shaped plate 10. A positioning rod 9 is connected through the interior of the pair of second through holes 20. A pull plate 21 is connected to one end of the positioning rod 9. A fixing ring 18 is fixedly connected to the outside of the positioning rod 9 and inside the U-shaped plate 10. A second spring 19 is sleeved on the outside of the positioning rod 9 and to the right of the fixing ring 18. One end of the second spring 19 is fixedly connected to the fixing ring 18, and the other end of the second spring 19 is fixedly connected to the U-shaped plate 10. When the pull plate 21 is released, the elastic recovery effect of the second spring 19 is used to easily drive the positioning rod 9 to be inserted into the interior of the U-shaped frame 4, thereby fixing the height of the lifting plate 3.

[0027] like Figure 3 and Figure 4 As shown, the diameter of the second through hole 20 is the same as the diameter of the positioning hole 15, and the other end of the positioning rod 9 passes through the interior of the positioning hole 15. By adjusting the diameter of the second through hole 20 and the height of the positioning hole 15, the other end of the positioning rod 9 is then inserted into the interior of the positioning hole 15.

[0028] like Figure 3 As shown, the elastic mechanism includes a first spring 14, the top end of the first spring 14 is fixedly connected to the lifting plate 3, the end of the first spring 14 is fixedly connected to the concave clamping plate 13, and a movable rod 12 is connected inside the first spring 14. The end of the movable rod 12 is fixedly connected to the concave clamping plate 13. The top end of the movable rod 12 passes through the interior of the first through hole 11. When the concave clamping plate 13 is fastened to the outside of the wire harness terminal, it compresses the second spring 19. The rebound force generated when the second spring 19 is compressed will be converted into the clamping force of the concave clamping plate 13 on the terminal.

[0029] like Figure 1 and Figure 2 As shown, the translation mechanism includes a servo motor 5. One end of the output shaft of the servo motor 5 is connected to a reciprocating lead screw 2. One end of the reciprocating lead screw 2 is rotatably connected to a bearing seat 8. The bearing seat 8 and the bottom of the servo motor 5 are both fixedly connected to the auxiliary fixture 1. A ball nut assembly 7 is connected to the outside of the reciprocating lead screw 2. The outside of the ball nut assembly 7 is fixedly connected to a fixing sleeve 6. When the servo motor 5 is turned on, the reciprocating lead screw 2 is rotated, which in turn drives the ball nut assembly 7, the fixing sleeve 6, and the U-shaped frame 4 to move left and right. This facilitates the movement of the U-shaped frame 4 to the bottom of the soldering equipment, achieving a traction effect and preventing the wire harness terminals, which are relatively soft, from easily bending and failing to pass through the auxiliary fixture.

[0030] like Figure 3 and Figure 5As shown, the top of the concave clamp 16 is provided with a pair of first rounded corners 17, and the two sides of the concave clamp 13 are provided with a pair of second rounded corners 22. Compared with the right-angled edge, the arc surface can disperse the clamping force and avoid physical damage caused by local stress concentration.

[0031] The working principle of this utility model is as follows: After placing the wire harness terminal on the top of the concave clamp 16, first adjust the fixed height of the lifting plate 3 according to the thickness of the terminal, and then fix the height of the lifting plate 3 by the positioning rods 9 on both sides. At this time, the concave clamp 13 is fastened to the outside of the wire harness terminal, and the second spring 19 is compressed at the same time. The rebound force generated when the second spring 19 is compressed will be converted into the clamping force of the concave clamp 13 on the terminal. First, the coarse adjustment is achieved by adjusting the height of the lifting plate 3, and then the fine adjustment is achieved by combining the spring force. This can cover a certain range of size differences, which is conducive to achieving compatibility with terminals of different sizes.

[0032] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the art.

Claims

1. A wire harness terminal auxiliary soldering fixture assembly, characterized in that: include: An auxiliary fixture (1) is provided with a pair of translation mechanisms inside. A fixed sleeve (6) is connected to the outside of the translation mechanism. A U-shaped frame (4) is connected to the inside of the pair of fixed sleeves (6). Nine concave clamps (16) are connected to the bottom surface of the inner wall of the U-shaped frame (4). Three positioning holes (15) are provided on both sides of the U-shaped frame (4). A positioning mechanism is provided on the inside of the U-shaped frame (4) near the positioning hole (15). A lifting plate (3) is connected to the bottom of the pair of positioning mechanisms. The lifting plate (3) has nine first through holes (11) opened horizontally inside. An elastic mechanism is provided inside the first through hole (11). The bottom of the elastic mechanism is connected to a concave clamp (13). The position of the concave clamp (13) corresponds to the position of the concave clamp seat (16).

2. The auxiliary soldering fixture assembly for wire harness terminals according to claim 1, characterized in that, The positioning mechanism includes a U-shaped plate (10), the bottom of which is fixedly connected to a lifting plate (3). A second through hole (20) is provided on both sides of the U-shaped plate (10). A positioning rod (9) is connected through the interior of a pair of second through holes (20). A pull plate (21) is connected to one end of the positioning rod (9). A fixing ring (18) is fixedly connected to the outside of the positioning rod (9) and inside the U-shaped plate (10). A second spring (19) is sleeved on the outside of the positioning rod (9) to the right of the fixing ring (18). One end of the second spring (19) is fixedly connected to the fixing ring (18), and the other end of the second spring (19) is fixedly connected to the U-shaped plate (10).

3. The auxiliary soldering fixture assembly for wire harness terminals according to claim 2, characterized in that, The diameter of the second through hole (20) is the same as the diameter of the positioning hole (15), and the other end of the positioning rod (9) passes through the interior of the positioning hole (15).

4. The auxiliary soldering fixture assembly for wire harness terminals according to claim 1, characterized in that, The elastic mechanism includes a first spring (14), the top end of the first spring (14) is fixedly connected to the lifting plate (3), the end of the first spring (14) is fixedly connected to the concave clamp plate (13), a movable rod (12) is connected inside the first spring (14), the end of the movable rod (12) is fixedly connected to the concave clamp plate (13), and the top end of the movable rod (12) penetrates the interior of the first through hole (11).

5. The auxiliary soldering fixture assembly for wire harness terminals according to claim 1, characterized in that, The translation mechanism includes a servo motor (5), one end of the output shaft of the servo motor (5) is connected to a reciprocating lead screw (2), one end of the reciprocating lead screw (2) is rotatably connected to a bearing seat (8), the bottom of the bearing seat (8) and the servo motor (5) are both fixedly connected to an auxiliary fixture (1), a ball nut pair (7) is connected to the outside of the reciprocating lead screw (2), and the outside of the ball nut pair (7) is fixedly connected to a fixing sleeve (6).

6. The auxiliary soldering fixture assembly for wire harness terminals according to claim 1, characterized in that, The top of the concave clamp (16) is provided with a pair of first rounded corners (17), and the two sides of the concave clamp (13) are provided with a pair of second rounded corners (22).