A soldering apparatus which is easy to use
By designing a soldering equipment that includes components such as a base plate, bracket, mounting bracket, and soldering iron, semi-automatic soldering was achieved, solving the problems of long soldering time and poor consistency in existing soldering methods, and improving soldering efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG SHIYUAN ELECTRIC CO LTD
- Filing Date
- 2025-07-09
- Publication Date
- 2026-06-26
AI Technical Summary
Existing soldering operations are time-consuming and have poor product uniformity, making them prone to operational errors.
A soldering device was designed, comprising a base plate, a bracket, a mounting bracket, a soldering iron, a positioning fixture, a solder placement tank, a raw material placement tank, and a solder forming tank. Semi-automatic soldering is achieved by controlling the movement of the soldering iron and the depth design of the solder forming tank through a cylinder.
It improves the efficiency of soldering and the stability of welding quality, ensuring the uniformity and strength of the weld.
Smart Images

Figure CN224406611U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire harness processing, and in particular to an easy-to-use soldering equipment. Background Technology
[0002] There is a wire harness with a resistor connected to one end. To ensure a stable connection between the resistor and the wire harness, after the resistor is secured by a clip at the end of the wire harness, it needs to be soldered to connect the resistor and the wire harness. Current soldering methods typically involve an operator holding a soldering iron, which is time-consuming, results in poor product consistency, and is prone to errors due to operator error.
[0003] Therefore, it is necessary to improve such a structure to overcome the above-mentioned defects. Utility Model Content
[0004] The purpose of this utility model is to overcome the shortcomings of the prior art and provide an easy-to-use soldering device. This utility model is achieved through the following technical solution:
[0005] A user-friendly soldering device includes a base plate and a bracket fixedly mounted on the base plate. It also includes a mounting bracket, a soldering iron, and a positioning fixture. The mounting bracket is movable up and down relative to the bracket. The soldering iron is detachably and fixedly connected to the mounting bracket. The positioning fixture is fixedly mounted on the base plate and located below the soldering iron. The upper surface of the positioning fixture has mutually perpendicular intersecting solder placement grooves and raw material placement grooves. A solder forming groove is also provided at the intersection of the solder placement grooves and the raw material placement grooves.
[0006] In the above technical solution: the base plate is used to set the other components; the bracket is used to set the mounting frame; the mounting frame is used to set the soldering iron, and the mounting frame can move up and down so that the soldering iron can move between the working position and the non-working position; the solder placement tank is used to place solder; the raw material placement tank is used to place wire harnesses and resistors; the solder forming tank is used to make the soldering position of the resistors and wire harnesses deeper, thereby ensuring a firm soldering.
[0007] The working principle of this utility model is as follows: the depth of the solder placement tank is less than the depth of the raw material placement tank, the solder forming tank is spherical, and the depth of the solder forming tank is greater than the depth of the raw material placement tank.
[0008] In the above technical solution: the depth of the solder forming tank is less than the depth of the raw material forming tank, so that the placement of the raw material in the raw material placement tank will not affect the placement of the solder; the depth of the solder forming tank is greater than the depth of the raw material placement tank, so that the solder joints are stronger.
[0009] The working principle of this utility model is as follows: a limiting hook is also provided on the base plate, the limiting hook is located above the positioning fixture, and the position of the limiting hook corresponds to the position of the soldering iron.
[0010] In the above technical solution: the limiting hook is used to limit the position of the soldering iron head and can prevent the operator from accidentally touching the hot soldering iron head.
[0011] The working principle of this utility model is as follows: a cylinder is provided on the bracket, the output direction of the cylinder is vertically downward, and the mounting bracket is fixedly connected to the output end of the cylinder.
[0012] In the above technical solution: the cylinder is used to control the up and down movement of the mounting bracket, thereby controlling the up and down movement of the soldering iron.
[0013] The working principle of this utility model is as follows: a control component is also provided on the base plate, and the control component is electrically connected to the soldering iron.
[0014] In the above technical solution: the control component is used to control the switching of the soldering iron.
[0015] This utility model discloses an easy-to-use soldering device, which, compared with the prior art:
[0016] This invention achieves stable semi-automated soldering by setting up a soldering iron, a bracket, a mounting bracket, and a positioning fixture, resulting in stable quality of the soldered resistance wire harness.
[0017] This utility model also enables the welding of resistance wire harnesses by setting up a solder placement tank and a raw material placement tank, thus ensuring good uniformity of the welded products.
[0018] This invention also ensures the thickness of the welding position by setting a solder forming groove, thereby ensuring the welding strength. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the present invention;
[0020] Figure 2 This is a perspective view of the positioning fixture of this utility model;
[0021] Figure 3 This is a top view of the positioning fixture of this utility model;
[0022] Figure 4 This is a cross-sectional view of the AA surface of the positioning fixture of this utility model.
[0023] The numbers and letters in the diagram represent the following component names: 10-Base plate; 101-Limit hook; 20-Bracket; 30-Mounting bracket; 40-Soldering iron; 50-Positioning fixture; 501-Solder placement tank; 502-Raw material placement tank; 503-Solder forming tank; 60-Cylinder; 70-Control component. Detailed Implementation
[0024] The embodiments of this utility model are described in detail below. These embodiments are implemented based on the technical solution of this utility model and provide detailed implementation methods and specific operation processes. However, the protection scope of this utility model is not limited to the following embodiments.
[0025] like Figure 1-4 As shown, the present invention proposes an easy-to-use soldering device, including a base plate 10 and a bracket 20 fixedly mounted on the base plate 10, and also including a mounting frame 30, a soldering iron 40 and a positioning fixture 50. The mounting frame 30 can move up and down relative to the bracket 20. The soldering iron 40 is detachably fixedly connected to the mounting frame 30. The positioning fixture 50 is fixedly mounted on the base plate 10 and is located below the soldering iron 40. The upper surface of the positioning fixture 50 is provided with solder placement grooves 501 and raw material placement grooves 502 that are perpendicularly intersecting each other, and a solder forming groove 503 is also provided at the intersection of the solder placement grooves 501 and the raw material placement grooves 502. The base plate 10 is also provided with a guide plate, and a guide hole is provided through the guide plate. The position of the guide hole corresponds to the position of the solder placement tank 501, so that the solder can pass through the guide hole and reach the solder placement tank 501. The mounting bracket 30 can be adjusted to adjust the position of the soldering iron on the horizontal plane.
[0026] like Figure 1-4 As shown, this utility model proposes an easy-to-use soldering device. The depth of the solder placement tank 501 is less than the depth of the raw material placement tank 502, and the solder forming tank 503 is spherical, with a depth greater than the depth of the raw material placement tank 502. The solder forming tank 503 can also be a long tank with an arc-shaped cross-section.
[0027] like Figure 1-4As shown, this utility model proposes a user-friendly soldering device. The base plate 10 is further provided with a limiting hook 101, which is located above the positioning fixture 50, and its position corresponds to the position of the soldering iron 40. A horizontal extension frame is fixedly mounted on the base plate 10, and the limiting hook 101 is fixedly connected to the extension frame. Preferably, the width of the gap between the limiting hook 101 and the extension frame is smaller than the diameter at the maximum position of the soldering iron 40's head, to prevent the soldering iron 40 from moving downwards too far.
[0028] like Figure 1-4 As shown, this utility model proposes an easy-to-use soldering device, in which a cylinder 60 is provided on the bracket 20, the output direction of the cylinder 60 is vertically downward, and the mounting bracket 30 is fixedly connected to the output end of the cylinder 60.
[0029] like Figure 1-4 As shown, this utility model proposes an easy-to-use soldering device. The base plate 10 is further equipped with a control component 70, which is electrically connected to the soldering iron 40. The control component 70 can also control the extension and retraction of the cylinder 60.
[0030] The working principle of this utility model is as follows:
[0031] Connect the resistor and the clip at the end of the wire harness;
[0032] Place the snap-fitted resistor and wire harness into the raw material placement slot, and move the connection position of the resistor and wire harness to the solder forming slot.
[0033] c) Pull the strip of solder and lay it into the solder placement tank;
[0034] d) The operator manually or using clamping tools to secure the resistor and wiring harness;
[0035] e) By controlling the components, the soldering iron is activated;
[0036] f) The cylinder extends, the mounting bracket descends, and the soldering iron contacts the solder;
[0037] g) The solder melts at high temperature, covering the connection points of the resistor and wire harness;
[0038] h) Some of the solder flows into the solder forming tank, so that the bottom of the connection position of the resistor and the wire harness is also covered with solder.
[0039] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A user-friendly soldering device, comprising a base plate (10) and a bracket (20) fixedly mounted on the base plate (10), characterized in that: It also includes a mounting bracket (30), a soldering iron (40), and a positioning fixture (50). The mounting bracket (30) can move up and down relative to the support (20). The soldering iron (40) is detachably fixedly connected to the mounting bracket (30). The positioning fixture (50) is fixedly mounted on the base plate (10) and is located below the soldering iron (40). The upper surface of the positioning fixture (50) is provided with a solder placement groove (501) and a raw material placement groove (502) that are perpendicular to each other. A solder forming groove (503) is also provided at the intersection of the solder placement groove (501) and the raw material placement groove (502).
2. The easy-to-use soldering equipment according to claim 1, characterized in that: The depth of the solder placement tank (501) is less than the depth of the raw material placement tank (502), the solder forming tank (503) is spherical, and the depth of the solder forming tank (503) is greater than the depth of the raw material placement tank (502).
3. The easy-to-use soldering equipment according to claim 1, characterized in that: The base plate (10) is also provided with a limiting hook (101), which is located above the positioning fixture (50), and the position of the limiting hook (101) corresponds to the position of the soldering iron (40).
4. The easy-to-use soldering equipment according to claim 1, characterized in that: A cylinder (60) is provided on the bracket (20). The output direction of the cylinder (60) is vertically downward. The mounting bracket (30) is fixedly connected to the output end of the cylinder (60).
5. The easy-to-use soldering equipment according to claim 1, characterized in that: The base plate (10) is also provided with a control component (70), which is electrically connected to the soldering iron (40).