A clamping device for machining a speed reducer box

Abstract

The utility model relates to processing speed reducer box equipment technical field especially, a kind of clamping device for speed reducer box machining, including support frame, and support frame is set with placing groove;Moving plate, moving plate is slidably arranged in placing groove, and third drive assembly is provided on support frame;First limit block, first limit block is set in moving plate;Sliding plate, sliding plate is slidably arranged in support frame, and first drive assembly is provided on support frame;Moving frame, moving frame is slidably arranged in sliding plate along vertical direction, and second drive assembly is provided on sliding plate;Limiting component, limiting component is set on moving frame, limiting component and first limit block are oppositely arranged, and limiting component and first limit block are fixed to the clamping of speed reducer box.The horizontal distance between limiting component and first limit block is adjusted in the application, and the speed reducer box of different length is fixed.

Description

Technical Field

[0001] This utility model relates to the technical field of equipment for processing gearbox housings, and in particular to a clamping device for processing gearbox housings. Background Technology

[0002] The gearbox housing is mainly used to support and fix the shaft assembly, ensuring the operating accuracy, lubrication, and sealing performance of the transmission system. Its structural design directly affects the working performance, production cost, and manufacturing difficulty of the gearbox. The housing is commonly made of gray cast iron, which has excellent vibration damping performance and casting adaptability. For heavy-load or impact conditions, cast steel can be used, and it can also be welded from steel plates for single-piece production. Gearbox housings come in various types, such as split, combined, and integral types. Split-type gearbox housings consist of a lower housing and an upper housing. Typically, when machining the planes and hole systems (such as bearing holes and positioning holes) of the upper or lower housing, fixation is necessary.

[0003] However, in the existing technology, the clamping device is a special fixture that can only achieve precise positioning and stable clamping for specific models of gearbox housings. It cannot be compatible with other types or specifications of gearbox housings, and this needs to be further improved. Utility Model Content

[0004] In order to address the technical deficiencies mentioned in the background art, the purpose of this utility model is to provide a clamping device for machining a speed reducer housing.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A clamping device for machining a speed reducer housing includes a support frame with a placement groove on the support frame;

[0007] A movable plate is slidably disposed in the placement slot, and a third driving component for driving the movable plate to translate is provided on the support frame;

[0008] A first limiting block is disposed on the movable plate;

[0009] A sliding plate, which is slidably disposed on the support frame, and the support frame is provided with a first driving component for driving the sliding plate to translate;

[0010] A movable frame is slidably disposed on the sliding plate in a vertical direction, and a second driving component for driving the movable frame to translate is disposed on the sliding plate;

[0011] A limiting component is provided on the movable frame. The limiting component is disposed opposite to the first limiting block, and the limiting component and the first limiting block clamp and fix the reducer housing.

[0012] Preferably, the first drive component includes a servo motor, which is mounted on the support frame. The support frame has a fixing block corresponding to the servo motor. A lead screw with one end rotatably connected to the inner side of the fixing block is mounted on the output shaft of the servo motor via a coupling. A drive guide block is threaded onto the lead screw.

[0013] Preferably, the support frame has a first strip-shaped hole along the horizontal direction, and a slider is slidably connected in the first strip-shaped hole. The top surface of the slider is fixed to the driving guide block, and the bottom surface of the slider is fixed to the sliding plate.

[0014] Preferably, the second drive assembly includes a first cylinder, which is vertically mounted on one side of the sliding plate. The piston rod of the first cylinder is oriented downwards, and a moving block is mounted on the piston rod of the first cylinder. The moving block is fixed to the moving frame.

[0015] Preferably, a first guide rod is installed on one side of the sliding plate, and an elongated hole for the first guide rod is opened on the inner side of the movable frame.

[0016] Preferably, the limiting component includes a second cylinder, a through hole is provided on one side of the movable frame in the horizontal direction, the second cylinder is horizontally mounted on the movable frame, the piston rod of the second cylinder passes through the through hole and is disposed inward, and a second limiting block is mounted on the piston rod of the second cylinder.

[0017] Preferably, the third drive assembly includes two hydraulic cylinders, which are symmetrically mounted on the bottom surface of the movable plate, and the piston rods of both hydraulic cylinders are fixed to the bottom surface of the movable plate.

[0018] Preferably, two slide rods are symmetrically installed on the two side walls of the placement groove, and each slide rod is slidably connected to a slider that is fixed to the moving plate.

[0019] In summary, the beneficial effects of this utility model are as follows:

[0020] (1) When fixing different reducer housings, the sliding plate is moved horizontally, the sliding plate drives the moving frame to move horizontally, the moving frame drives the limiting component to move horizontally, and the horizontal distance between the limiting component and the first limiting block is adjusted to fix reducer housings of different lengths and improve the versatility of the clamping device.

[0021] (2) Start the servo motor. The output shaft of the servo motor drives the lead screw to rotate. The lead screw drives the drive guide block to move linearly. The drive guide block drives the slider to move linearly. The slider drives the sliding plate to move linearly, thereby realizing the change of the horizontal position of the sliding plate in an electric manner. In turn, the distance between the limit component and the first limit block is adjusted in an electric manner. The whole process does not require manual adjustment by the staff, which reduces the workload of the staff and saves time and effort. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the support frame structure in this utility model;

[0024] Figure 3 This is a schematic diagram of the drive component structure in this utility model;

[0025] Figure 4 yes Figure 2 Enlarged view of a portion of point A in the middle.

[0026] Figure 5 yes Figure 1 Enlarged view of section B in the middle.

[0027] Figure 6 This is a schematic diagram showing the positional relationship between the sliding plate and the movable frame in this utility model.

[0028] Explanation of the reference numerals in the figure:

[0029] 1. Support frame; 11. First strip hole; 12. Slider; 13. Placement slot; 14. Support plate; 15. Fixing frame; 16. Support column; 121. First guide rod; 2. First limiting block; 3. Sliding plate; 4. First drive assembly; 41. Servo motor; 42. Fixing block; 43. Lead screw; 44. Drive guide block; 5. Moving frame; 52. Long strip hole; 6. Second drive assembly; 61. First cylinder; 62. Moving block; 620. Through hole; 7. Limiting assembly; 71. Second cylinder; 72. Second limiting block; 8. Moving plate; 9. Third drive assembly; 91. Hydraulic cylinder; 92. Slide rod. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model are within the protection scope of the present utility model.

[0031] Those skilled in the art should understand that, in the disclosure of this utility model, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on this utility model.

[0032] In the description of this utility model, the use of terms such as "several" means one or more, with "multiple" meaning two or more. Terms like "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of terms like "first," "second," and "third" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, the quantity of indicated technical features, or the sequential relationship between indicated technical features.

[0033] The following is in conjunction with the appendix Figure 1-6 The present invention will provide a more detailed description of an embodiment of a clamping device for machining a reducer housing.

[0034] A clamping device for machining a gearbox housing, such as Figure 1 , 2 As shown, the support frame 1 is pre-installed in a predetermined position. The support frame 1 includes a support plate 14, which is rectangular in shape. A fixing frame 15 is vertically installed on the top surface of the support plate 14. The fixing frame 15 is U-shaped. Support columns 16 are vertically installed at the four corners of the bottom surface of the support plate 14. The four support columns 16 are cylindrical in shape and provide support for the support plate 14.

[0035] In this embodiment, such as Figure 3As shown, a placement groove 13 is provided on the top surface of the support plate 14, and a movable plate 8 is slidably connected in the placement groove 13. A third drive assembly 9 is provided on the bottom surface of the support frame 1. The third drive assembly 9 electrically drives the movable plate 8 to move horizontally. The third drive assembly 9 includes two hydraulic cylinders 91, which are symmetrically installed on the inner side of two support columns 16. The piston rods of the two hydraulic cylinders 91 are fixed to the bottom surface of the movable plate 8. When the two hydraulic cylinders 91 are started, the piston rods of the two hydraulic cylinders 91 drive the movable plate 8 to move linearly. The operator places the reducer housing to be processed on the top surface of the movable plate 8 in advance, and then starts the hydraulic cylinders 91. The movable plate 8 drives the reducer housing to move. Two sliding rods 92 are symmetrically installed on the two side walls of the placement groove 13. Each sliding rod 92 is slidably connected to a slider 12 fixed to the movable plate 8. The two sliders 12 drive the movable plate 8 to move along the length direction of the two sliding rods 92. The two sliders 12 guide the linear movement of the movable plate 8.

[0036] In this embodiment, a first limiting block 2 is vertically installed on the top surface of the movable plate 8. The first limiting block 2 is rectangular in shape. The user places the gearbox housing to be processed onto the movable plate 8 in advance. The first limiting block 2 is in contact with one side of the gearbox housing. The first limiting block 2 has the function of limiting the gearbox housing. In order to improve the friction between the first limiting block 2 and the gearbox housing, 3-5 hemispherical protrusions are evenly distributed on the inner side of the first limiting block 2. The protrusions have a diameter of 5-8mm, a height of 2-3mm, and are made of rubber.

[0037] In this embodiment, a sliding plate 3 is slidably connected to the bottom surface of the fixed frame 15 in the horizontal direction. A movable frame 5 is provided on the sliding plate 3, and a limiting component is provided on the movable frame 5. Sliding the movable plate 8 will cause the reducer housing to move. When the limiting component corresponds to the first limiting block 2 in the horizontal direction, the movement stops. The limiting component and the first limiting block 2 clamp the reducer housing. When fixing different reducer housings, the sliding plate 3 is moved in the horizontal direction. The sliding plate 3 drives the movable frame 5 to move horizontally. The movable frame 5 drives the limiting component to move horizontally. Adjusting the horizontal distance between the limiting component and the first limiting block 2 can fix reducer housings of different lengths and improve the versatility of the clamping device.

[0038] In this embodiment, a first driving assembly 4 is provided on the top surface of the fixed frame 15. The first driving assembly 4 drives the sliding plate 3 to move in the vertical direction. The first driving assembly 4 includes a servo motor 41, which is horizontally mounted on the top surface of the fixed frame 15. The output shaft of the servo motor 41 is arranged inward. A fixing block 42 is vertically mounted on the top surface of the fixed frame 15. The fixing block 42 and the servo motor 41 are arranged corresponding to each other along the length direction of the fixed frame. A lead screw 43 is mounted on the output shaft of the servo motor 41 through a coupling. One end of the lead screw 43 is rotatably connected to the inner side of the fixing block 42. A drive guide block 44 is threadedly connected to the lead screw 43.

[0039] A first strip-shaped hole 11 is provided on the top surface of the fixed frame 15 in the horizontal direction. The first strip-shaped hole 11 is provided along the length direction of the fixed frame 15. A slider 12 is slidably connected in the first strip-shaped hole 11. The top and bottom surfaces of the slider 12 extend out of the top and bottom surfaces of the fixed frame 15. The top surface of the slider 12 is fixed to the drive guide block 44, and the bottom surface of the slider 12 is fixed to the sliding plate 3.

[0040] The servo motor 41 is started, and the output shaft of the servo motor 41 drives the lead screw 43 to rotate. The lead screw 43 drives the drive guide block 44 to move linearly, the drive guide block 44 drives the slider 12 to move linearly, and the slider 12 drives the sliding plate 3 to move linearly. This realizes the change of the horizontal position of the sliding plate 3 in an electric manner, thereby realizing the adjustment of the distance between the limit component and the first limit block 2 in an electric manner. The whole process does not require manual adjustment by the staff, reducing the workload of the staff and saving time and effort.

[0041] In this embodiment, reference is made to Figure 5 The movable frame 5 is slidably connected to the sliding plate 3 in the vertical direction. At the same time, a second drive assembly 6 is provided on the sliding plate 3. The second drive assembly 6 drives the movable frame 5 to move horizontally. When it is necessary to transport the reducer housing into the fixed frame 15, the movable frame 5 slides upward. The movable frame 5 drives the limit assembly to move upward, adjusting the vertical position of the limit assembly to facilitate the movement of the reducer housing.

[0042] The second drive assembly 6 includes a first cylinder 61, which is vertically mounted on one side of the sliding plate 3. The piston rod of the first cylinder 61 faces downward, and a moving block 62 is horizontally mounted on the piston rod of the first cylinder 61. A sliding groove is formed on one side of the sliding plate 3 in the vertical direction, and the moving block 62 slides in the sliding groove. The end of the moving block 62 away from the cylinder is fixed to the moving frame 5. When the first cylinder 61 is activated, the piston rod of the first cylinder 61 drives the moving block 62 to move vertically. The moving block 62 drives the moving frame 5 to move vertically, and the moving frame 5 drives the limiting assembly 7 to move vertically, thereby realizing the electric adjustment of the position of the limiting assembly 7.

[0043] In this embodiment, the limiting component 7 includes a second cylinder 71. A through hole 620 is provided on one side of the movable frame 5 in a horizontal direction. The second cylinder 71 is horizontally mounted on the movable frame 5. The piston rod of the second cylinder 71 passes through the through hole 620 and is positioned towards the first limiting block 2. A second limiting block 72 is mounted on the piston rod of the second cylinder. The structure, shape, and size of the second limiting block 72 are the same as those of the first limiting block 2. When the first limiting block 2 moves horizontally to the point where its center corresponds to the center of the second limiting block 72 in the same horizontal direction, the second cylinder 71 is activated. The piston rod of the second cylinder 71 drives the second limiting block 72 to move to one side of the reducer housing. The first limiting block 2 and the second limiting block 72 clamp and fix the reducer housing.

[0044] In this embodiment, reference is made to Figure 6 Two first guide rods 121 are symmetrically installed on the side of the sliding plate 3 away from the first cylinder 61. The moving block 62 is located between the two first guide rods 121. Two elongated holes 52 are symmetrically opened in the vertical direction on the inner side of the moving frame 5. The two first guide rods 121 slide relative to the two elongated holes 52. The two first guide rods 121 have a guiding effect on the vertical movement of the moving frame 5.

[0045] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be included within the scope of protection of this application.

Claims

1. A clamping device for machining a reducer housing, characterized in that, Includes a support frame (1), on which a placement slot (13) is provided; A movable plate (8) is slidably disposed in the placement slot (13), and a third driving component (9) for driving the movable plate (8) to translate is provided on the support frame (1); The first limiting block (2) is disposed on the movable plate (8); A sliding plate (3) is slidably disposed on the support frame (1), and a first driving component (4) for driving the sliding plate (3) to translate is provided on the support frame (1); A movable frame (5) is slidably disposed on the sliding plate (3) in the vertical direction. A second driving component (6) for driving the movable frame (5) to translate is provided on the sliding plate (3). Limiting component (7) is disposed on the movable frame (5). The limiting component (7) is disposed opposite to the first limiting block (2). The limiting component (7) and the first limiting block (2) clamp and fix the reducer housing.

2. The clamping device for machining a reducer housing according to claim 1, characterized in that, The first drive assembly (4) includes a servo motor (41), which is mounted on the support frame (1). The support frame (1) is provided with a fixing block (42) corresponding to the servo motor (41). A lead screw (43) is mounted on the output shaft of the servo motor (41) via a coupling. One end of the lead screw is rotatably connected to the inner side of the fixing block (42). A drive guide block (44) is threaded onto the lead screw (43).

3. The clamping device for machining a reducer housing according to claim 2, characterized in that, The support frame (1) has a first strip-shaped hole (11) along the horizontal direction. A slider (12) is slidably connected in the first strip-shaped hole (11). The top surface of the slider (12) is fixed to the driving guide block (44), and the bottom surface of the slider (12) is fixed to the sliding plate (3).

4. The clamping device for machining a reducer housing according to claim 3, characterized in that, The second drive assembly (6) includes a first cylinder (61), which is vertically mounted on one side of the sliding plate (3). The piston rod of the first cylinder (61) is arranged downwards, and a moving block (62) is mounted on the piston rod of the first cylinder (61). The moving block (62) is fixed to the moving frame (5).

5. The clamping device for machining a reducer housing according to claim 4, characterized in that, A first guide rod (121) is installed on one side of the sliding plate (3), and an elongated hole (52) for the first guide rod (121) is opened on the inner side of the moving frame (5).

6. The clamping device for machining a reducer housing according to claim 5, characterized in that, The limiting component (7) includes a second cylinder (71). A through hole (620) is provided on one side of the movable frame (5) in the horizontal direction. The second cylinder (71) is horizontally mounted on the movable frame. The piston rod of the second cylinder passes through the through hole and is arranged inward. A second limiting block (72) is installed on the piston rod of the second cylinder.

7. The clamping device for machining a reducer housing according to claim 1, characterized in that, The third drive assembly (9) includes two hydraulic cylinders (91), which are symmetrically mounted on the bottom surface of the movable plate (8), and the piston rods of the two hydraulic cylinders (91) are fixed to the bottom surface of the movable plate (8).

8. The clamping device for machining a reducer housing according to claim 7, characterized in that, Two slide rods (92) are symmetrically installed on the two side walls of the placement groove (13), and each slide rod (92) is slidably connected to a slider (12) that is fixed to the moving plate (8).

Images