A plastic product production unloading device

Abstract

The utility model belongs to the technical field of plastic product production unloading, especially a kind of unloading device for plastic product production, including unloading guide frame, the front side fixed mounting of unloading guide frame has fixed frame, cooling setting box is cooperated with fan, cooling cooling in the transmission process of plastic product, accelerate product setting, avoid the deformation problem caused by temperature too high;Compared with the function that only transmission unloading of traditional unloading device can be carried out, the design ensures the form stability of plastic product in the unloading stage, improves product quality stability;Industrial high-definition camera and fill light can carry out quality detection to plastic product, realize automatic classification in combination with subsequent transmission structure: qualified product is transferred to second conveying belt by suction cup after being transmitted by first conveying belt;Unqualified product falls into collecting frame through unqualified product guide frame;This automatic classification replaces manual screening, solves the problem that qualified product and unqualified product are confused, reduces the artificial cost of warehouse link.

Description

Technical Field

[0001] This utility model relates to the field of unloading technology in plastic product manufacturing, and in particular to an unloading device for plastic product manufacturing. Background Technology

[0002] Plastic products are a general term for household and industrial goods made primarily from plastics. This includes products manufactured using processes such as injection molding and thermoforming. Plastics are a class of malleable synthetic polymers, forming, along with synthetic rubber and synthetic fibers, the three essential synthetic materials for daily life. Specifically, plastics are materials made primarily of natural or synthetic resins with various additives. Under certain temperature and pressure conditions, they can be molded into specific shapes and retain their shape at room temperature. Compared to metals, stone, and wood, plastic products have advantages such as low cost and high malleability, leading to their widespread use in the national economy. The plastics industry holds a vital position in the world today.

[0003] Existing unloading devices can only transport and unload plastic products via conveyor belts. They are not suitable for cooling and shaping the plastic products, or for classifying and screening them. This leads to confusion between qualified and unqualified products during the unloading process, requiring staff to screen them during the outbound process, resulting in low work efficiency. Therefore, we have proposed an unloading device for plastic product production. Utility Model Content

[0004] The purpose of this invention is to provide a material unloading device for the production of plastic products, which solves the existing problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A material unloading device for plastic product manufacturing includes an unloading guide frame, a fixed frame fixedly installed on the front side of the unloading guide frame, a conveyor frame fixedly installed on the bottom inner wall of the unloading guide frame, a cooling and shaping box fixedly installed on the top of the fixed frame, a fan fixedly installed on the top of the cooling and shaping box, a fixed plate fixedly installed on the top of the fixed frame, and an industrial high-definition camera and a supplementary light fixedly installed on the top of the fixed plate.

[0007] As a further improvement to the above solution, a first motor is fixedly installed on one side of the fixed frame and the conveyor frame, a drive roller is fixedly installed at the output end of the first motor, and an auxiliary roller is rotatably installed on the inner side of the fixed frame and the conveyor frame.

[0008] As a further improvement to the above solution, a first conveyor belt and a second conveyor belt are tensioned on the outer sides of the drive roller and the auxiliary roller. The first conveyor belt is used to transport plastic products, and the second conveyor belt is used to transport qualified plastic products.

[0009] As a further improvement to the above solution, a non-conforming product guide frame is fixedly installed on the left side of the fixed frame, and a collection frame is provided below the non-conforming product guide frame. The non-conforming product guide frame and the collection frame are used to transport and collect non-conforming plastic products.

[0010] As a further improvement to the above solution, a second motor is fixedly installed on the rear inner wall of the unloading guide frame, a drive shaft is fixedly installed at the output end of the second motor, and a rotating disk is fixedly installed on the front side of the drive shaft.

[0011] As a further improvement to the above solution, a vacuum pump is fixedly installed on the front side of the rotating disk, and multiple suction cups are fixedly installed around the outer circumference of the rotating disk. One end of a connecting pipe is fixedly installed at the output end of the vacuum pump, and the other end of the connecting pipe is fixedly installed inside the suction cup.

[0012] As a further improvement to the above solution, an electric telescopic rod is fixedly installed on the rear side of the unloading guide frame, and a push plate is fixedly installed on the output end of the electric telescopic rod. The push plate is used to push qualified plastic products.

[0013] As a further improvement to the above solution, a through hole is provided on the front side of the fixing frame, and the suction cup is located in front of the through hole. The suction cup is used to transfer qualified plastic products to the top of the second conveyor belt.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] (1) The present invention provides a plastic product manufacturing unloading device, which uses a cooling and shaping box in conjunction with a fan to cool and reduce the temperature of the plastic products during the transportation process, thereby accelerating the product shaping and avoiding deformation caused by excessive temperature. Compared with the traditional unloading device which can only transport and unload, this design ensures the stability of the shape of the plastic products during the unloading stage and improves the product quality stability. The industrial high-definition camera and supplementary light can perform quality inspection on the plastic products and achieve automatic classification in combination with the subsequent transmission structure: qualified products are transported by the first conveyor belt and then transferred to the second conveyor belt by a suction cup; unqualified products fall into the collection box through the unqualified product guide frame. This automated classification replaces manual screening, solves the problem of confusion between qualified and unqualified products, and reduces the labor cost in the outbound process.

[0016] (2) The present invention provides a plastic product manufacturing unloading device. A second motor drives the rotating disk to rotate, and a vacuum pump uses suction cups to pick up and transfer qualified products. With the help of an electric telescopic rod to push the push plate to assist in unloading, the device realizes an automated process from transfer to classification. The first and second conveyor belts driven by the drive roller and the auxiliary roller are responsible for the overall transfer and the transfer of qualified products, respectively, forming a continuous unloading line, which greatly improves the unloading efficiency and avoids the lag of manual operation. The unloading guide frame and the fixed frame provide stable support for each component. Multiple suction cups on the outside of the rotating disk can continuously transfer products, and the through hole design ensures smooth operation of the suction cups. The inclined structure of the unqualified product guide frame facilitates the sliding and collection of unqualified products, and the collection frame enables centralized storage. These designs enable the device to adapt to the unloading needs of plastic products of different specifications and enhance its practicality in production scenarios. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional structural diagram of a material unloading device for plastic product manufacturing proposed in this utility model;

[0019] Figure 2 This is a partial three-dimensional structural diagram of a material unloading device for plastic product manufacturing proposed in this utility model.

[0020] Figure 3 This is a partial three-dimensional structural diagram of the rotating disk proposed in this utility model;

[0021] Figure 4 This is a three-dimensional structural diagram of the explosive portion of a material unloading device for plastic product manufacturing proposed in this utility model.

[0022] Figure 5 for Figure 4 A schematic diagram of part A in the diagram.

[0023] In the diagram: 1. Unloading guide frame; 2. Fixed frame; 3. Conveyor frame; 4. Cooling and shaping box; 5. Fan; 6. Fixed plate; 7. Industrial HD camera; 8. Supplementary light; 9. First motor; 10. Drive roller; 11. Auxiliary roller; 12. First conveyor belt; 13. Second conveyor belt; 14. Defective product guide frame; 15. Collection box; 16. Second motor; 17. Drive shaft; 18. Rotary disc; 19. Vacuum pump; 20. Suction cup; 21. Connecting pipe; 22. Electric telescopic rod; 23. Push plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] refer to Figure 1-5 A material unloading device for plastic product manufacturing includes an unloading guide frame 1, a fixed frame 2 fixedly installed on the front side of the unloading guide frame 1, a conveyor frame 3 fixedly installed on the bottom inner wall of the unloading guide frame 1, a cooling and shaping box 4 fixedly installed on the top of the fixed frame 2, a fan 5 fixedly installed on the top of the cooling and shaping box 4, a fixed plate 6 fixedly installed on the top of the fixed frame 2, and an industrial high-definition camera 7 and a supplementary light 8 fixedly installed on the top of the fixed plate 6. The cooling and shaping box 4 works in conjunction with the fan 5 to cool and reduce the temperature of the plastic products during the conveying process, accelerate the product shaping, and avoid deformation caused by excessive temperature. Compared with the traditional unloading device that can only convey and unload, this design ensures the stability of the shape of the plastic products during the unloading stage and improves the product quality stability. In this embodiment, a first motor 9 is fixedly installed on one side of the fixed frame 2 and the conveyor frame 3, a drive roller 10 is fixedly installed at the output end of the first motor 9, and an auxiliary roller 11 is rotatably installed on the inner side of the fixed frame 2 and the conveyor frame 3.

[0026] In this embodiment, a first conveyor belt 12 and a second conveyor belt 13 are tensioned on the outer sides of the drive roller 10 and the auxiliary roller 11. The first conveyor belt 12 is used to transport plastic products, and the second conveyor belt 13 is used to transport qualified plastic products. The industrial high-definition camera 7 and the supplementary light 8 can perform quality inspection on the plastic products and achieve automatic classification in combination with the subsequent transmission structure: qualified products are transferred by the first conveyor belt 12 and then transferred to the second conveyor belt 13 by the suction cup 20; unqualified products fall into the collection box 15 through the unqualified product guide frame 14. This automated classification replaces manual screening, solves the problem of confusion between qualified and unqualified products, and reduces the labor cost in the outbound process. In this embodiment, the unqualified product guide frame 14 is fixedly installed on the left side of the fixed frame 2, and the collection box 15 is set below the unqualified product guide frame 14. The unqualified product guide frame 14 and the collection box 15 are used to transport and collect unqualified plastic products.

[0027] In this embodiment, a second motor 16 is fixedly installed on the rear inner wall of the unloading guide frame 1, and a drive shaft 17 is fixedly installed at the output end of the second motor 16. A rotating disk 18 is fixedly installed on the front side of the drive shaft 17. The second motor 16 drives the rotating disk 18 to rotate, and the vacuum pump 19 picks up qualified products through the suction cups 20 and transfers them. With the help of the electric telescopic rod 22, the push plate 23 is pushed to assist in unloading, realizing an automated process from transmission to classification. The double conveyor belts driven by the drive roller 10 and the auxiliary roller 11, the first conveyor belt 12 and the second conveyor belt 13, are responsible for the overall transmission and the transmission of qualified products, respectively, forming a continuous unloading line, which greatly improves the unloading efficiency and avoids the lag of manual operation. In this embodiment, a vacuum pump 19 is fixedly installed on the front side of the rotating disk 18, and multiple suction cups 20 are fixedly installed around the outer circumference of the rotating disk 18. One end of the connecting pipe 21 is fixedly installed at the output end of the vacuum pump 19, and the other end of the connecting pipe 21 is fixedly installed on the inner side of the suction cup 20.

[0028] In this embodiment, an electric telescopic rod 22 is fixedly installed on the rear side of the unloading guide frame 1, and a push plate 23 is fixedly installed on the output end of the electric telescopic rod 22. The push plate 23 is used to push qualified plastic products. In this embodiment, a through hole is opened on the front side of the fixed frame 2, and a suction cup 20 is set in front of the through hole. The suction cup 20 is used to transfer qualified plastic products to the top of the second conveyor belt 13. The unloading guide frame 1 and the fixed frame 2 provide stable support for each component. Multiple suction cups 20 on the outside of the rotating disk 18 can continuously transfer products. The through hole design ensures smooth operation of the suction cups 20. The inclined structure of the unqualified product guide frame 14 facilitates the sliding and collection of unqualified products, and the collection frame 15 realizes centralized storage. These designs enable the device to adapt to the unloading requirements of plastic products of different specifications, enhancing its practicality in production scenarios.

[0029] The implementation principle of the unloading device for plastic product production in this embodiment is as follows: the cooling and shaping box 4 works in conjunction with the fan 5 to cool and reduce the temperature of the plastic products during the transmission process, accelerating the product shaping and avoiding deformation caused by excessive temperature. Compared with the traditional unloading device, which can only transmit and unload, this design ensures the stability of the shape of the plastic products during the unloading stage, improving the product quality stability. The industrial high-definition camera 7 and the supplementary light 8 can perform quality inspection on the plastic products and achieve automatic classification in combination with the subsequent transmission structure: qualified products are transferred by the first conveyor belt 12 and then transferred to the second conveyor belt 13 by the suction cup 20; unqualified products fall into the collection box 15 through the unqualified product guide frame 14. This automated classification replaces manual screening, solves the problem of confusion between qualified and unqualified products, and reduces the labor cost in the outbound process.

[0030] The second motor 16 drives the rotating disk 18 to rotate, and the vacuum pump 19 uses suction cups 20 to pick up and transfer qualified products. The electric telescopic rod 22 pushes the push plate 23 to assist in unloading, thus realizing an automated process from transfer to sorting. The dual conveyor belts driven by the drive roller 10 and auxiliary roller 11, the first conveyor belt 12 and the second conveyor belt 13, are responsible for overall transfer and qualified product transfer, respectively, forming a continuous unloading line, significantly improving unloading efficiency and avoiding the lag of manual operation. The unloading guide frame 1 and the fixed frame 2 provide stable support for each component. Multiple suction cups 20 on the outside of the rotating disk 18 can continuously transfer products, and the through-hole design ensures smooth operation of the suction cups 20. The inclined structure of the unqualified product guide frame 14 facilitates the sliding and collection of unqualified products, and the collection frame 15 enables centralized storage. These designs enable the device to adapt to the unloading needs of different specifications of plastic products, enhancing its practicality in production scenarios.

[0031] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0032] The above provides a detailed description of the unloading device for plastic product manufacturing provided by this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that those skilled in the art can make several improvements and modifications to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A material unloading device for manufacturing plastic products, characterized in that, include: The unloading guide frame (1) has a fixed frame (2) fixedly installed on the front side of the unloading guide frame (1), a conveyor frame (3) fixedly installed on the bottom inner wall of the unloading guide frame (1), a cooling and shaping box (4) fixedly installed on the top of the fixed frame (2), a fan (5) fixedly installed on the top of the cooling and shaping box (4), a fixed plate (6) fixedly installed on the top of the fixed frame (2), and an industrial high-definition camera (7) and a fill light (8) fixedly installed on the top of the fixed plate (6).

2. The unloading device for plastic product manufacturing according to claim 1, characterized in that, A first motor (9) is fixedly installed on one side of the fixed frame (2) and the conveyor frame (3), and a drive roller (10) is fixedly installed at the output end of the first motor (9). An auxiliary roller (11) is rotatably installed on the inner side of the fixed frame (2) and the conveyor frame (3).

3. The unloading device for plastic product manufacturing according to claim 2, characterized in that, The drive roller (10) and the auxiliary roller (11) are tensioned with a first conveyor belt (12) and a second conveyor belt (13). The first conveyor belt (12) is used to transport plastic products, and the second conveyor belt (13) is used to transport qualified plastic products.

4. The unloading device for plastic product manufacturing according to claim 1, characterized in that, A non-conforming product guide frame (14) is fixedly installed on the left side of the fixed frame (2), and a collection frame (15) is provided below the non-conforming product guide frame (14). The non-conforming product guide frame (14) and the collection frame (15) are used to transport and collect non-conforming plastic products.

5. The unloading device for plastic product manufacturing according to claim 1, characterized in that, A second motor (16) is fixedly installed on the inner rear wall of the unloading guide frame (1), and a drive shaft (17) is fixedly installed at the output end of the second motor (16). A rotating disk (18) is fixedly installed on the front side of the drive shaft (17).

6. The unloading device for plastic product manufacturing according to claim 5, characterized in that, A vacuum pump (19) is fixedly installed on the front side of the rotating disk (18), and a plurality of suction cups (20) are fixedly installed around the outer side of the rotating disk (18). One end of a connecting pipe (21) is fixedly installed at the output end of the vacuum pump (19), and the other end of the connecting pipe (21) is fixedly installed on the inner side of the suction cup (20).

7. The unloading device for plastic product manufacturing according to claim 1, characterized in that, An electric telescopic rod (22) is fixedly installed on the rear side of the unloading guide frame (1), and a push plate (23) is fixedly installed at the output end of the electric telescopic rod (22). The push plate (23) is used to push qualified plastic products.

8. The unloading device for producing plastic products according to claim 6, characterized in that, The front side of the fixing frame (2) has a through hole, and the suction cup (20) is located in front of the through hole. The suction cup (20) is used to transfer qualified plastic products to the top of the second conveyor belt (13).

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