An online chip packing machine
The integrated design of the online chip collection and packaging machine solves the problem of low aluminum chip recycling efficiency in aluminum rod cutting machines, achieving efficient recycling and compression of aluminum chips, and improving equipment operating efficiency and environmental cleanliness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOSHAN MINGHONG MASCH EQUIP CO LTD
- Filing Date
- 2025-08-20
- Publication Date
- 2026-06-26
AI Technical Summary
Existing aluminum rod cutting machines lack effective aluminum shavings recycling devices or have low recycling efficiency, resulting in aluminum shavings being scattered on the saw table, affecting equipment operating efficiency and environmental cleanup.
Design an online chip suction and baling machine, including a chip suction box, a chip collection hopper and a baling device. The chip suction device picks up aluminum chips and prevents them from clumping by a pneumatic vibrator. Combined with a baling cylinder and a baffle plate, it achieves online compression into blocks. The integrated structure reduces manual operation.
It achieves efficient online recycling and compression of aluminum shavings, increases the amount of shavings collected, reduces the burden of manual cleaning, and improves equipment operating efficiency and environmental cleanliness.
Smart Images

Figure CN224408574U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum rod processing technology, and more specifically, to an online chip suction and packaging machine. Background Technology
[0002] Aluminum bars need to be cut according to the specifications of the production equipment before use. A large amount of aluminum chips are generated during the aluminum bar cutting process. The aluminum chips will be scattered on the saw table. However, the existing aluminum bar cutting machines are not equipped with corresponding aluminum chip recycling devices, or the recycling efficiency of the aluminum chip recycling devices is low, the chip collection volume is small, and the cleaning effect is poor, which affects the normal operation of the aluminum bar sawing machine. Utility Model Content
[0003] This utility model provides an online chip suction and baling machine to solve the problems mentioned in the background art. To achieve the above objective, this utility model provides the following technical solution: An online chip suction and baling machine includes a frame, and a chip suction box, a chip collection hopper, and a baling device installed on the frame; the chip suction box is equipped with a chip suction device, the output end of which is connected to the chip suction box, and the chip suction device is used to suck up aluminum chips and send them into the chip suction box; the inner wall of the chip collection hopper is equipped with a pneumatic vibrator, and the bottom of the chip collection hopper is equipped with a discharge port; the baling device includes a baling cavity, the top of which is equipped with a feed port, which is connected to the discharge port; one end of the baling cavity is equipped with a baling cylinder, and the other end is equipped with a lifting mechanism and a baffle plate, and a pressure plate is provided inside; the piston rod of the baling cylinder is connected to the pressure plate and drives the pressure plate to move within the baling cavity; the lifting mechanism is connected to the baffle plate and drives the baffle plate to rise and fall.
[0004] Preferably, the cross-section of the packaging cavity is a circular or rectangular structure; the pressure plate is clearance-fitted with the inner wall of the packaging cavity, and a first adapter is provided on the side of the pressure plate near the packaging cylinder, and the piston rod of the packaging cylinder is connected to the first adapter.
[0005] Preferably, the lifting mechanism includes a pair of guide grooves, a crossbeam, a baffle cylinder, and a second adapter; the pair of guide grooves are symmetrically arranged at the ends of the packaging cavity; the cross-section of the guide grooves is L-shaped; the baffle is slidably arranged between the pair of guide grooves; the cross-section of the baffle is convex, and the two ends of the convex structure are respectively inserted into the guide grooves on both sides; the two ends of the crossbeam are respectively connected to the pair of guide grooves; the baffle cylinder is arranged on the crossbeam, and its piston rod is connected to the baffle through the second adapter.
[0006] Preferably, the side of the chip collection hopper is provided with an exhaust port, and a dust collection bag is provided at one end of the inner side of the exhaust port.
[0007] Preferably, the chip collection hopper includes four inclined sidewalls, and the number of pneumatic vibrators is four, with the four pneumatic vibrators respectively disposed on the four sidewalls; one of the four sidewalls has a slot, which is connected to the exhaust port; the pneumatic vibrator is connected to an air pipe for transmitting compressed air, and the air pipe is connected to a compressed air source.
[0008] Preferably, the chip collector has a chip suction port at the front end and a chip discharge port at the rear end, and has an air inlet pipe, an air outlet pipe, and a fan inside; the air inlet of the fan is connected to the air inlet pipe, and the other end of the air inlet pipe is connected to the chip suction port; the air outlet of the fan is connected to the air outlet pipe, and the other end of the air outlet pipe is connected to the chip discharge port, which is connected to the chip collection box.
[0009] Preferably, the feed inlet is provided with an openable valve, which is used to cut off or restore the connection between the chip collection hopper and the packaging device.
[0010] Preferably, the valve is a pneumatic flap valve or a pneumatic gate valve.
[0011] Preferably, it further includes a spiral pusher disposed in the chip collection hopper. The spiral pusher includes a drive motor and spiral blades. The drive motor drives the spiral blades to rotate. The spiral blades are configured to cooperate with the discharge port.
[0012] Preferably, it further includes a controller and a level gauge, the level gauge being disposed inside the chip collection hopper with its detection end facing the discharge port; the level gauge being connected to the controller, the controller being electrically connected to the chip collector and the packaging cylinder respectively; the level gauge is any one of a laser level gauge, an ultrasonic level gauge, a microwave level gauge, and a capacitive level gauge.
[0013] Compared with existing technologies, the advantages of this utility model are as follows: In this online chip suction and baling machine, aluminum chips are sucked in by the chip suction device, pass through the chip suction box and chip collection hopper, and fall into the baling chamber. A pneumatic vibrator is installed on the chip collection hopper to assist the aluminum chips in falling and prevent them from clumping. When the aluminum chips accumulate to a certain level, a baling cylinder at one end of the baling chamber pushes a pressure plate, which, in conjunction with a baffle cylinder at the other end, controls a baffle plate to forcefully compress the aluminum chips into a dense chip cake. Then, the baffle plate is lifted, and the chip cake can be removed, completing the baling process. This utility model can suck up aluminum chips online in real time, with high recycling efficiency. After suction, the chips are compressed into blocks, greatly increasing the chip collection volume, and the block structure makes cleaning and transportation easier. Attached Figure Description
[0014] Figure 1 This is a front sectional view of an online chip suction and baling machine according to an embodiment of the present utility model;
[0015] Figure 2 This is a side sectional view of an online chip suction and baling machine according to an embodiment of the present utility model;
[0016] Figure 3 This is another sectional view of the online chip suction and baling machine according to an embodiment of the present invention;
[0017] Figure 4 This is a schematic diagram of the chip collection hopper of the online chip suction and baling machine according to an embodiment of the present invention;
[0018] exist Figures 1 to 4 In the diagram, the correspondence between the names of each component and the numbers in the attached drawings is as follows:
[0019] 1--Frame, 2--Chip suction box, 3--Chip collection hopper, 31--Side wall panel, 4--Bagling device, 41--Bagling cavity, 42--Bagling cylinder, 43--Lifting mechanism, 431--Guide groove, 432--Crossbeam, 433--Baffle cylinder, 434--Second adapter, 44--Baffle plate, 45--Pressure plate, 46--First adapter, 5--Chip suction device, 6--Pneumatic vibrator, 7--Exhaust vent. Detailed Implementation
[0020] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of this disclosure. The following examples are used to illustrate this utility model, but should not be used to limit the scope of this utility model.
[0021] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] Please refer to Figures 1 to 4 This utility model provides an online chip suction and baling machine, including a frame 1, and a chip suction box 2, a chip collection hopper 3, and a baling device 4 installed on the frame 1; the chip suction box 2 is equipped with a chip suction device 5, the output end of which is connected to the chip suction box 2, and the chip suction device 5 is used to suck up aluminum chips and send them into the chip suction box 2; the inner wall of the chip collection hopper 3 is equipped with a pneumatic vibrator 6, and the bottom of the chip collection hopper 3 is equipped with a discharge port; the baling device 4 includes a baling cavity 41, the top of which is equipped with a feed port, which is connected to the discharge port; one end of the baling cavity 41 is equipped with a baling cylinder 42, and the other end is equipped with a lifting mechanism 43 and a baffle plate 44, and a pressure plate 45 is provided inside; the piston rod of the baling cylinder 42 is connected to the pressure plate 45 and drives the pressure plate 45 to move within the baling cavity 41; the lifting mechanism 43 is connected to the baffle plate 44 and drives the baffle plate 44 to rise and fall.
[0024] In this embodiment of the invention, the online chip suction and baling machine integrates the chip suction box 2, chip collection hopper 3, and baling device 4 into a single unit via a frame 1. Aluminum chips are collected and finally baled into blocks without manual handling. The chip suction device 5 can be directly connected to the chip discharge port of sawing machines or other chip-generating processing equipment such as milling machines and drilling machines, achieving online chip suction and avoiding the environmental pollution and efficiency losses caused by traditional manual cleaning. The modular integration of components via the frame 1 results in a compact structure, making it particularly suitable for workshops with limited space. The vertical layout of the chip suction box 2 and baling device 4 reduces the length of the horizontal conveying pipe, lowering the risk of blockage during aluminum chip transport. The chip suction device 5 directly sucks up aluminum chips using negative pressure and sends them into the chip suction box 2. Compared to traditional manual cleaning or scraper conveying, this effectively prevents aluminum chips from splashing and scattering, reducing metal dust pollution in the workshop. Simultaneously, the chip suction box 2 acts as a buffer, temporarily storing aluminum chips and preventing overload caused by a sudden influx of large amounts of aluminum chips into the baling device 4. Aluminum shavings are prone to clogging the discharge port due to their own weight and stickiness. The pneumatic vibrator 6 on the inner wall of the shavings hopper 3 is a key component for preventing clogging and ensuring smooth shavings discharge. The pneumatic vibrator 6 is a mechanical device powered by compressed air. It generates vibration through the reciprocating or rotating motion of pistons, rotors, or other moving parts. It is widely used in industrial applications such as material conveying, screening, and compaction. High-frequency pneumatic vibration can break the arching effect of aluminum shavings, causing the material to fall and reducing material adhesion to the wall. Combined with the direct connection between the bottom discharge port and the inlet of the packaging device 4, it further reduces the resistance to shavings discharge. The packaging device 4 adopts a structure in which the packaging cylinder 42 drives the pressure plate 45. The packaging cylinder 42 is a hydraulic cylinder. In actual applications, it is equipped with an oil pump and valves. The hydraulic cylinder converts hydraulic energy into mechanical energy, which can provide a strong thrust to drive the pressure plate 45 to continuously and stably squeeze the aluminum shavings, ensuring that the aluminum shavings are compressed into blocks of uniform density. The cooperation between the baffle plate 44 and the lifting mechanism 43 allows for flexible control of the opening and closing of the packaging cavity 41. During compression, the baffle plate 44 descends to seal the packaging cavity 41, ensuring that aluminum chips do not leak. After packaging is completed, the baffle plate 44 rises to facilitate the ejection of aluminum blocks.
[0025] With the above structural setup, the chip collector 5 automatically picks up chips, the chip hopper 3 automatically discharges chips, and the packaging device 4 automatically compresses and shapes them. Only periodic monitoring of the equipment status by operators is required (such as replenishing hydraulic oil and cleaning the filter screen of the chip collection box 2), greatly reducing manual labor. Each component on the frame 1 adopts an independent installation structure, facilitating disassembly and replacement. For example, easily damaged components such as the pneumatic vibrator 6 and the packaging cylinder 42 can be disassembled and repaired individually without requiring complete equipment disassembly, reducing maintenance difficulty and downtime.
[0026] The working process of this embodiment is as follows:
[0027] First, the chip collector 5 starts to generate negative pressure, which sucks in the aluminum chips generated during the processing and sends them into the chip collection box 2 through the output end for collection. When the aluminum chips in the chip collection box 2 fall into the chip collection hopper 3, the pneumatic vibrator 6 on the inner wall of the chip collection hopper 3 starts, and high-frequency vibration prevents the aluminum chips from clumping and blocking, ensuring that the aluminum chips are discharged smoothly from the bottom outlet.
[0028] Subsequently, aluminum shavings fall into the feed inlet of the packaging device 4 through the discharge port and enter the packaging cavity 41. At this time, the lifting mechanism 43 drives the baffle plate 44 to descend, closing the other end of the packaging cavity 41. The packaging cylinder 42 pushes the pressure plate 45 to move towards the baffle plate 44 to compress the aluminum shavings in the cavity. After compression, the packaging cylinder 42 drives the pressure plate 45 to retract, and the lifting mechanism 43 drives the baffle plate 44 to rise, exposing the cavity outlet, so that the compressed aluminum block can be pushed out, completing one packaging operation.
[0029] Preferably, the cross-section of the packing cavity 41 is a circular or rectangular structure; the pressure plate 45 is clearance-fitted with the inner wall of the packing cavity 41, and a first adapter 46 is provided on the side of the pressure plate 45 near the packing cylinder 42, and the piston rod of the packing cylinder 42 is connected to the first adapter 46.
[0030] In this embodiment, the packaging cavity 41 can be designed with a circular or rectangular cross-section. The circular cross-section distributes the stress more evenly, and the stress that diffuses to the surroundings during the compression of aluminum chips can be dispersed along the arc surface, reducing local wear of the cavity. At the same time, the circular inner wall has no right-angle dead corners, making it less likely for aluminum chips to remain, and making cleaning and maintenance more convenient, especially suitable for handling highly viscous fine aluminum chips. The rectangular cross-section structure can maximize the use of the cavity space, and the compressed aluminum block is a regular cuboid, which is convenient for stacking, storage and transportation. Moreover, the rectangular structure has stronger compatibility with the square material frame and conveying device of the production line, and can be directly connected to the subsequent transfer process. The gap fit between the pressure plate 45 and the inner wall of the packaging cavity 41 can ensure the smooth sliding of the pressure plate 45 and prevent a large amount of aluminum chips from leaking out from the gap, reducing material loss during the compression process. At the same time, the reserved small gap can reduce the frictional resistance between the two, reduce the power loss of the packaging cylinder 42, extend the service life of the equipment, and prevent the aluminum chips from getting stuck in the gap due to excessive compression.
[0031] Preferably, the lifting mechanism 43 includes a pair of guide grooves 431, a crossbeam 432, a baffle cylinder 433, and a second adapter 434; the pair of guide grooves 431 are symmetrically arranged at the ends of the packaging cavity 41; the cross section of the guide grooves 431 is L-shaped; the baffle plate 44 is slidably arranged between the pair of guide grooves 431; the cross section of the baffle plate 44 is convex, and the two ends of the convex structure are respectively inserted into the guide grooves 431 on both sides; the two ends of the crossbeam 432 are respectively connected to the pair of guide grooves 431; the baffle cylinder 433 is arranged on the crossbeam 432, and its piston rod is connected to the baffle plate 44 through the second adapter 434.
[0032] In this embodiment, the L-shaped guide groove 431 provides dual horizontal and vertical limiting for the baffle plate 44. After the two ends of the baffle plate 44's convex structure engage with the guide groove 431, a "guide rail and slider"-like mating structure is formed. This ensures that the baffle plate 44 moves linearly and can withstand the lateral pressure of aluminum chips on the baffle plate 44 during packaging, preventing seal failure due to force-induced displacement. The crossbeam 432 connects the pair of guide grooves 431 into a rigid frame structure, enhancing the deformation resistance of the guide grooves 431 and providing a stable installation reference for the baffle cylinder 433. The baffle cylinder 433 is a hydraulic cylinder. In actual applications, it will be equipped with an oil pump and valves. The piston rod of the baffle cylinder 433 is connected to the baffle plate 44 through the second adapter 434. The second adapter 434 can adopt a flexible structure with rotation. Flexible angle compensation can be achieved by using the second adapter 434. For example, when the baffle plate 44 generates a lateral force due to a slight tilt during the lifting process, the second adapter 434 can dissipate the stress by rotating, preventing the piston rod from bending or the baffle plate 44 from getting stuck.
[0033] Preferably, the chip collection hopper 3 has an exhaust port 7 on its side, and a dust collector bag is provided at one end of the inner side of the exhaust port 7. In this embodiment, aluminum chips easily generate fine dust during collection and temporary storage. The exhaust port 7 can guide the dust-laden airflow in the chip collection hopper 3 to be discharged in a directional manner, while the dust collector bag can trap dust through fiber filtration, preventing dust from directly diffusing into the workshop air, effectively reducing the dust concentration in the working environment, protecting the respiratory health of operators, and reducing dust adhesion to the surface of workshop equipment.
[0034] Preferably, the chip collection hopper 3 includes four inclined side wall plates 31, and the number of pneumatic vibrators 6 is four, with the four pneumatic vibrators 6 respectively disposed on the four side wall plates 31; one of the four side wall plates 31 is provided with a slot, the slot being connected to the exhaust port 7; the pneumatic vibrator 6 is connected to an air pipe for transmitting compressed air, the air pipe being connected to a compressed air source.
[0035] In this embodiment, the inclined sidewalls 31 themselves utilize gravity to guide aluminum chips towards the bottom discharge port, while the vibration force generated by the vibrator can counteract the friction and adhesion between the aluminum chips, allowing the material to form a continuous sliding flow along the inclined surface, preventing material stagnation and ensuring uniform and stable discharge. Each of the four inclined sidewalls 31 is equipped with a pneumatic vibrator 6, forming a three-dimensional vibration network. When aluminum chips accumulate in the hopper, the four vibrators can generate high-frequency vibrations from different directions, specifically addressing the issues of material agglomeration and adhesion at each sidewall 31. By superimposing vibration waves, dead zones of material accumulation are eliminated, significantly improving chip removal efficiency compared to single-sided vibration. The pneumatic vibrator 6 has no motor or electrical components, is unaffected by dust pollution and aluminum chip impact, and is more suitable for placement in the dusty environment of the chip collection hopper 3. Furthermore, the flexible air pipe connection allows for reasonable pipe arrangement based on the vibrator's installation location, avoiding interference with other components. Maintenance only requires checking the air pipe's sealing, making operation simple. The pneumatic vibrator 6 is connected to a compressed air source via an air pipe. Compressed air, as a power source, features fast response and adjustable output force. The vibration intensity can be adjusted in real time according to the humidity and particle size of the aluminum chips. For example, when processing moist and sticky aluminum chips, the air pressure can be increased to enhance vibration, while when processing dry and fine aluminum chips, the air pressure can be decreased to reduce energy consumption. The air pipes can be connected to the air source by setting connectors on the side wall of the chip collection hopper 3, or the air pipes can be arranged along the air outlet of the chip collection hopper 3.
[0036] Preferably, the chip collector 5 has a chip suction port at its front end and a chip discharge port at its rear end, and internally includes an air inlet pipe, an air outlet pipe, and a fan. The fan's suction port is connected to the air inlet pipe, and the other end of the air inlet pipe is connected to the chip suction port. The fan's outlet is connected to the air outlet pipe, and the other end of the air outlet pipe is connected to the chip discharge port, which is connected to the chip collection box 2. In this embodiment, when the fan is working, the suction port generates negative pressure from the chip suction port through the air inlet pipe, quickly sucking in aluminum chips. At the same time, the outlet pipe directionally transports the airflow carrying aluminum chips to the chip discharge port. This closed-loop airflow design reduces airflow diffusion loss, allowing the fan's power to be concentrated on the adsorption and transport of aluminum chips. The chip suction port faces forward and is directly opposite the source of aluminum chips (such as the machine tool cutting area or sawing area), which shortens the chip suction path and reduces the dispersion of aluminum chips in the air; the chip discharge port faces backward and is directly connected to the chip suction box 2, so that the discharged aluminum chips can directly enter the internal space and avoid secondary transfer and pollution.
[0037] Preferably, the feed inlet is equipped with an openable valve, which is used to cut off or restore the connection between the chip collection hopper 3 and the baling device 4. By setting the valve, aluminum chips can be prevented from falling into the baling cavity 41 during the baling process, thus avoiding affecting the normal operation of the baling cylinder 42.
[0038] Preferably, the valve is a pneumatic flap valve or a pneumatic gate. In this embodiment, the pneumatic flap valve is a valve that controls the flow of material by driving a flap to rotate using a pneumatic device. Power is provided by compressed air pushing a piston rod to rotate the flap. The pneumatic gate can open and close the discharge port by pushing the gate along a track through the linear motion of a cylinder. It has the advantage of fast response speed and is suitable for scenarios requiring frequent opening and closing.
[0039] Preferably, the device further includes a spiral pusher disposed within the chip collection hopper 3. The spiral pusher includes a drive motor and spiral blades. The drive motor drives the spiral blades to rotate, and the spiral blades are configured to cooperate with the discharge port. In this embodiment, by providing a spiral pusher, the drive motor drives the spiral blades to rotate when it is working. The spiral blades can be made of wear-resistant stainless steel, and the pitch is adjusted according to the common aluminum chip particle size. When the pneumatic vibrator 6 cannot effectively break the arch, the spiral pusher activates to assist in chip removal, preventing sticky aluminum chips from clogging the device.
[0040] Preferably, it also includes a controller and a level gauge. The level gauge is located inside the chip collection hopper 3, with its detection end facing the discharge port. The level gauge is connected to the controller, and the controller is electrically connected to the chip suction device 5 and the packaging cylinder 42 respectively. The level gauge is any one of a laser level gauge, an ultrasonic level gauge, a microwave level gauge, or a capacitive level gauge.
[0041] Traditional equipment requires manual observation of the material level and manual operation of the chip suction and packaging device 4, which is prone to inefficiency or equipment failure due to delayed judgment. In this embodiment, a level gauge is installed inside the chip collection hopper 3 with the detection end facing the discharge port, which can monitor the accumulation height of aluminum chips in the hopper in real time and transmit the data to the controller. The controller automatically coordinates the operation of the chip suction device 5 and the packaging cylinder 42 through preset logic (such as material level threshold). For example, when the material level reaches the upper limit, the controller reduces the power of the chip suction device 5 (or stops chip suction) and triggers the packaging cylinder 42 to start the compression program; when the material level drops to the lower limit, the controller resumes the operation of the chip suction device 5 and stops packaging, forming a dynamic match and avoiding overflow or idling of the chip collection hopper 3. Through the above structural settings, human operation errors can be reduced, labor costs can be reduced, and operational safety can be improved.
[0042] Compared with existing technologies, the advantages of this utility model are as follows: In this online chip suction and baling machine, aluminum chips are sucked in by the chip suction device, pass through the chip suction box and chip collection hopper, and fall into the baling chamber. A pneumatic vibrator is installed on the chip collection hopper to assist the aluminum chips in falling and prevent them from clumping. When the aluminum chips accumulate to a certain level, a baling cylinder at one end of the baling chamber pushes a pressure plate, which, in conjunction with a baffle cylinder at the other end, controls a baffle plate to forcefully compress the aluminum chips into a dense chip cake. Then, the baffle plate is lifted, and the chip cake can be removed, completing the baling process. This utility model can suck up aluminum chips online in real time, with high recycling efficiency. After suction, the chips are compressed into blocks, greatly increasing the chip collection volume, and the block structure makes cleaning and transportation easier.
[0043] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to...
[0044] This will better illustrate the principles and practical applications of the present invention, and enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. An in-line swarf packing machine characterised in that, The device includes a frame (1), a chip collection box (2), a chip hopper (3), and a packaging device (4) mounted on the frame; the chip collection box is equipped with a chip collector (5), the output end of which is connected to the chip collection box, and the chip collector is used to pick up aluminum chips and send them into the chip collection box; the inner wall of the chip hopper is equipped with a pneumatic vibrator (6), and the bottom of the chip hopper is equipped with a discharge port; the packaging device includes a packaging cavity (41), the top of which is equipped with a feed port, which is connected to the discharge port; one end of the packaging cavity is equipped with a packaging cylinder (42), and the other end is equipped with a lifting mechanism (43) and a baffle plate (44), and a pressure plate (45) is provided inside; the piston rod of the packaging cylinder is connected to the pressure plate and drives the pressure plate to move in the packaging cavity; the lifting mechanism is connected to the baffle plate and drives the baffle plate to rise and fall.
2. An in-line swarf packing machine according to claim 1, characterised in that, The cross-section of the packaging cavity is a circular or rectangular structure; the pressure plate is fitted with the inner wall of the packaging cavity with a clearance; a first adapter (46) is provided on the side of the pressure plate near the packaging cylinder; and the piston rod of the packaging cylinder is connected to the first adapter.
3. An in-line swarf packer according to claim 1, characterised in that, The lifting mechanism includes a pair of guide grooves (431), a crossbeam (432), a baffle cylinder (433), and a second adapter (434); the pair of guide grooves are symmetrically arranged at the ends of the packaging cavity; the cross-section of the guide grooves is L-shaped; the baffle is slidably arranged between the pair of guide grooves; the cross-section of the baffle is convex, and the two ends of the convex structure are respectively inserted into the guide grooves on both sides; the two ends of the crossbeam are respectively connected to the pair of guide grooves; the baffle cylinder is arranged on the crossbeam, and its piston rod is connected to the baffle through the second adapter.
4. An in-line swarf packer according to claim 1, characterised in that, The side of the chip collection hopper is provided with an exhaust port (7), and a dust removal bag is provided at one end of the inner side of the exhaust port.
5. An in-line swarf packing machine according to claim 4, characterised in that, The chip collection hopper includes four inclined side wall plates (31), and the number of pneumatic vibrators is four, with the four pneumatic vibrators respectively disposed on the four side wall plates; one of the four side wall plates is provided with a slot, which is connected to the exhaust port; the pneumatic vibrator is connected to an air pipe for transmitting compressed air, and the air pipe is connected to a compressed air source.
6. An in-line swarf packer according to claim 1, characterised in that, The chip collector has a chip suction port at the front end and a chip discharge port at the rear end. It has an internal air inlet pipe, an air outlet pipe, and a fan. The air inlet of the fan is connected to the air inlet pipe, and the other end of the air inlet pipe is connected to the chip suction port. The air outlet of the fan is connected to the air outlet pipe, and the other end of the air outlet pipe is connected to the chip discharge port. The chip discharge port is connected to the chip collection box.
7. An in-line swarf packer according to claim 1, characterised in that, The feed inlet is equipped with an openable valve, which is used to cut off or restore the connection between the chip collection hopper and the packaging device.
8. An in-line swarf packing machine according to claim 7, characterised in that, The valve is a pneumatic flap valve or a pneumatic gate valve.
9. The online chip suction and baling machine according to any one of claims 1 to 8, characterized in that, It also includes a spiral pusher disposed in the chip collection hopper. The spiral pusher includes a drive motor and spiral blades. The drive motor drives the spiral blades to rotate. The spiral blades are configured to cooperate with the discharge port.
10. The online chip suction and baling machine according to claim 9, characterized in that, It also includes a controller and a level gauge. The level gauge is located inside the chip collection hopper, with its detection end facing the discharge port. The level gauge is connected to the controller, which is electrically connected to the chip collector and the packaging cylinder. The level gauge is any one of a laser level gauge, an ultrasonic level gauge, a microwave level gauge, or a capacitive level gauge.