Automatic positioning and composite processing equipment for rock wool strip

The coating roller system, controlled by a distance sensor and a servo motor, automates the application and drying of sealant on all four sides of rock wool strips, solving the problems of burrs and dimensional adaptability of rock wool strips, and improving processing efficiency and product quality.

CN224408676UActive Publication Date: 2026-06-26SHANDONG XULIDA INTELLIGENT TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG XULIDA INTELLIGENT TECH CO LTD
Filing Date
2025-08-04
Publication Date
2026-06-26

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Abstract

The utility model discloses a kind of rock wool strip automatic positioning composite processing equipment, specifically related to rock wool strip processing technical field, including shell body, the shell body inner wall bottom is provided with adjusting mechanism, the shell body outer wall one side top and bottom are all penetrated and are set to have sliding slot, the first moving rod and second moving rod are slidably connected in the sliding slot interior, the first moving rod and second moving rod are close to the side of one end of shell body middle part and are all fixed with optical distance sensor. The device is conveyed to rock wool strip by conveying belt rotation, when rock wool strip passes through optical distance sensor, control servo motor rotates, drive two connecting blocks and electric heating rod to draw close to middle part, carry out smearing glue and heating drying, automatically adjust according to the width of rock wool strip, when rock wool strip leaves optical distance sensor, detect that distance becomes larger control servo motor reversely rotates so that device resets, to reach the effect of automatically adjusting according to different size rock wool strip.
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Description

Technical Field

[0001] This utility model relates to the field of rock wool strip processing technology, specifically to an automatic positioning composite processing equipment for rock wool strips. Background Technology

[0002] Rock wool board, also known as rock wool insulation and decorative board, is an inorganic fiber board made from basalt as the main raw material and processed by high-temperature melting. It was successfully tested in June 1981. Rock wool board is a new type of thermal insulation, fireproof and sound-absorbing material. Rock wool board is an artificial inorganic fiber processed by high-temperature melting. It has the characteristics of light weight, low thermal conductivity, heat absorption and non-combustibility. In its initial research, it was a common type of application in construction, mostly used in industrial buildings.

[0003] After being processed using the pendulum method, the rock wool material needs to be dried at high temperatures to evaporate the moisture in the structure. This step ensures the stability and durability of the rock wool board. The dried rock wool material is then cut into rock wool boards of different sizes and packaged. This step requires precise cutting and high-quality packaging to ensure the integrity of the product during transportation and installation.

[0004] The rock wool strips cut by the aforementioned device have a large number of drooping burrs at the edges, which not only affect the appearance but also cause environmental pollution due to falling off. Small rock wool strips can also be easily inhaled by workers, causing pollution. Existing cleaning methods mostly involve applying a thin layer of sealant to the side after cutting, but there are still a lot of burrs at the edges of the rock wool strips. In addition, different rock wool strips have different sizes, and the position of the applicator roller needs to be readjusted when dealing with rock wool strips of different sizes. Utility Model Content

[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an automatic positioning and composite processing equipment for rock wool strips, which can effectively solve the problems mentioned in the background technology.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] This utility model provides an automatic positioning and composite processing equipment for rock wool strips, including an outer shell. An adjustment mechanism is provided at the bottom of the inner wall of the outer shell. A sliding groove is formed through the top and bottom of one side of the outer shell's outer wall. A first moving rod and a second moving rod are slidably connected inside the sliding groove. A light distance sensor is fixed to one side of the first and second moving rods near the middle of the outer shell. A connecting block is fixed to the top of the first moving rod near the middle of the outer shell. An applicator roller is rotatably connected to the inner wall of the connecting block. A heating rod is fixed to one end of the second moving rod near the middle of the outer shell. Rotating rollers are rotatably connected to both ends of the middle of the inner wall of the outer shell. A conveyor belt is provided on the outer wall of the two rotating rollers. A first support rod is formed through the middle of the conveyor belt. A toggle block is fixed to the middle of the outer shell via the first support rod. A sealing glue box is fixed to the top of the outer shell.

[0008] Furthermore, four adjustment mechanisms are provided, which are arranged horizontally and equidistantly at the bottom of the inner wall of the outer shell. Each adjustment mechanism includes a second support rod, the two ends of which are fixed to the bottom of the inner wall of the outer shell, and a servo motor is fixed in the middle of the second support rod.

[0009] Furthermore, the power output end of the servo motor is fixed with a drive gear, and driven racks mesh on both sides of the drive gear. Connecting rods are fixed to opposite ends of the two driven racks. The tops of the two connecting rods are respectively fixed to one end of the two first moving rods. The two connecting rods are slidably connected to the bottom slide groove. The tops of the two connecting rods of the adjacent adjustment mechanism are fixed to one end of the two second moving rods.

[0010] Furthermore, a feed pipe is fixed through the top of the sealing glue box, and conduits are connected through both ends of both sides of the sealing glue box. One end of each of the four conduits is connected through to the middle of the top of the four connecting blocks. Multiple sets of applicator rollers are provided, with two applicator rollers in each set, and the two applicator rollers are located on both sides of the middle of the connecting block.

[0011] Furthermore, the first support rod is located in the middle of the conveyor belt, the actuating block is disposed through the groove, the bottom of the actuating block is rectangular, and the top of the actuating block is pointed near one side edge, and one of the conveyor belts is fixed to the power output end of the drive motor fixed to the outer wall of the outer shell.

[0012] Furthermore, the two optical distance sensors located on the same vertical plane are electrically connected to the corresponding servo motor at the bottom.

[0013] The technical solution provided by this utility model has the following advantages compared with the known prior art:

[0014] 1. This application uses a conveyor belt to transport rock wool strips. When the rock wool strip passes the optical distance sensor, the servo motor is controlled to rotate, which drives the drive gear to rotate, causing the two connecting blocks and the heating rod to move towards the center for applying adhesive and heating and drying. The system automatically adjusts according to the width of the rock wool strip. When the rock wool strip leaves the optical distance sensor, the optical distance sensor detects that the distance has increased and controls the servo motor to rotate in the opposite direction to reset the device, thereby achieving the effect of automatically adjusting according to rock wool strips of different sizes.

[0015] 2. This application first applies adhesive to both sides of the rock wool strip and dries it. Then, as the rock wool strip continues to move and passes the actuating block, it slides along the top of the actuating block. The tilted top of the actuating block allows the rock wool strip to move to the top more easily. Once it reaches the top, the top of the actuating block tilts and flips it over. After flipping, the rock wool strip enters the third and fourth optical distance sensors, where adhesive is applied to the other two sides and it is dried. This achieves the effect of coating all four sides of the rock wool strip and reducing edge burrs. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the outer shell of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the first moving rod of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the second moving rod of this utility model.

[0021] The labels in the diagram represent:

[0022] 1. Outer shell; 2. Rotating roller; 3. Conveyor belt; 4. Groove; 5. First support rod; 6. Actuating block; 7. Second support rod; 8. Servo motor; 9. Drive gear; 10. Connecting rod; 11. Driven rack; 12. Connecting block; 13. Coating roller; 14. Light distance sensor; 15. First moving rod; 16. Second moving rod; 17. Heating rod; 18. Slide groove; 19. Sealing glue box; 20. Feed pipe; 21. Guide tube. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0024] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.

[0025] This application discloses an automatic positioning and composite processing equipment for rock wool strips, including a housing 1. An adjustment mechanism is provided at the bottom of the inner wall of the housing 1. A sliding groove 18 is provided through the top and bottom of one side of the outer wall of the housing 1. A first moving rod 15 and a second moving rod 16 are slidably connected inside the sliding groove 18. A light distance sensor 14 is fixed on the side of the first moving rod 15 and the second moving rod 16 near the middle of the housing 1. A connecting block 12 is fixed on the top of the first moving rod 15 near the middle of the housing 1. An applicator roller 13 is rotatably connected to the inner wall of the connecting block 12. An electric heating rod 17 is fixed on the second moving rod 16 near the middle of the housing 1. Rotating rollers 2 are rotatably connected to both ends of the middle of the inner wall of the housing 1. A conveyor belt 3 is provided on the outer wall of the two rotating rollers 2. A first support rod 5 is provided through the middle of the conveyor belt 3. A toggle block 6 is fixed to the middle of the housing 1 through the first support rod 5. A sealing glue box 19 is fixed on the top of the housing 1.

[0026] Reference Appendix Figure 1 and 3 The device includes four adjustment mechanisms, which are arranged horizontally and equidistantly at the bottom of the inner wall of the outer shell 1. Each adjustment mechanism includes a second support rod 7, with both ends of the second support rod 7 fixed to the bottom of the inner wall of the outer shell 1. A servo motor 8 is fixed in the middle of the second support rod 7. The four adjustment mechanisms respectively adjust two sets of first moving rods 15 and two sets of second moving rods 16.

[0027] Reference Appendix Figure 3 and 4The servo motor 8 has a drive gear 9 fixed to its power output end. Both sides of the drive gear 9 are meshed with driven racks 11. Each of the two driven racks 11 has a connecting rod 10 fixed to its opposite end. The top of each connecting rod 10 is fixed to one end of each of the two first moving rods 15. Both connecting rods 10 are slidably connected to the bottom slide groove 18. The top of the two connecting rods 10 of the adjacent adjustment mechanism is fixed to one end of each of the two second moving rods 16. The servo motor 8 drives the drive gear 9 to rotate, which in turn drives the driven racks 11 to move. This causes the two connecting rods 10 in the same group to move towards the center or separate towards both ends at the same time, causing the first moving rod 15 or the second moving rod 16 at the top of the servo motor 8 to move towards the center or separate.

[0028] Reference Appendix Figure 1 The sealing glue box 19 has a feed pipe 20 fixed through the top. Both ends of the sealing glue box 19 are connected to the conduits 21. One end of each of the four conduits 21 is connected through the middle of the top of the four connecting blocks 12. There are multiple sets of application rollers 13, with two application rollers in each set. The two application rollers 13 are located on both sides of the middle of the connecting block 12. The sealing glue is injected into the sealing glue box 19 through the feed pipe 20 and introduced into the middle of the connecting block 12 through the conduits 21. The sealing glue is located in the middle of the two application rollers 13. The rock wool strip is applied by the application rollers 13 with the sealing glue. The conduits 21 are made of elastic tubes and are stretched accordingly when the connecting blocks 12 move without affecting their movement.

[0029] Reference Appendix Figure 2 The first support rod 5 is located in the middle of the conveyor belt 3. The actuating block 6 is set through the groove 4. The bottom of the actuating block 6 is rectangular and the top of the actuating block 6 is pointed near one side edge. One of the conveyor belts 3 is fixed to the power output end of the drive motor fixed to the outer wall of the outer shell 1. The drive motor drives the conveyor belt 3 to rotate and transport the rock wool strip. When the rock wool strip passes the actuating block 6, it slides along the top of the actuating block 6. The tilted top of the actuating block 6 allows the rock wool strip to move to the top better. The top of the actuating block 6 tilts and flips when it moves to the top.

[0030] Reference Appendix Figure 3 Two optical distance sensors 14 located on the same vertical plane are electrically connected to the servo motor 8 at the bottom. The optical distance sensors 14 detect the distance between themselves and the rock wool strip, thereby controlling the forward and reverse rotation and stopping of the servo motor 8.

[0031] The workflow of this utility model is as follows:

[0032] First, the cut rock wool strips are conveyed onto the conveyor belt 3 by the conveying device. The conveyor belt 3 is driven by the drive motor to rotate and convey the rock wool strips. When the rock wool strip passes the first optical distance sensor 14, the optical distance sensor 14 detects that the distance has shortened and controls the corresponding servo motor 8 at the bottom to rotate, which drives the drive gear 9 to rotate, causing the two driven gears 11 to move closer to the center, and causing the two connecting blocks 12 to move closer to the center. When the optical distance sensor 14 detects that the distance is zero, it stops the corresponding servo motor 8 at the bottom. At this time, the conveyor belt 3 continues to rotate, injecting sealant into the sealant box 19 from the feed pipe 20, and guiding it into the center of the connecting block 12 through the conduit 21. The sealant is located in the middle of the two application rollers 13. The sealant is applied to the rock wool strip by the application rollers 13. After application, the rock wool strip continues to move and enters the second optical distance sensor 14. Similarly, the two second moving rods 16 move closer to the center.

[0033] The rock wool strip with the sealing ring is dried by energizing the heating rod 17. As the rock wool strip continues to move, it slides along the top of the actuating block 6 when it passes the actuating block 6. The tilted top of the actuating block 6 allows the rock wool strip to move to the top more easily. The top of the actuating block 6 tilts and flips after it has moved to the top. The flipped rock wool strip enters the third and fourth optical distance sensors 14 to apply glue and dry the other two sides. Each time the rock wool strip leaves the optical distance sensor 14, the optical distance sensor 14 detects that the distance has increased and controls the servo motor 8 to rotate in the opposite direction to reset the device so that it can continue to process new rock wool strips.

[0034] The aforementioned optical distance sensor model is AMS 348i, which can detect distance while also providing control signals.

[0035] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. An automatic positioning and composite processing equipment for rock wool strip, characterized in that: The device includes an outer shell (1), with an adjustment mechanism at the bottom of the inner wall of the outer shell (1). A sliding groove (18) is provided through the top and bottom of one side of the outer wall of the outer shell (1). A first moving rod (15) and a second moving rod (16) are slidably connected inside the sliding groove (18). A light distance sensor (14) is fixed to the side of the first moving rod (15) and the second moving rod (16) near the middle of the outer shell (1). A connecting block (12) is fixed to the top of the first moving rod (15) near the middle of the outer shell (1). The inner wall of the connecting block (12) is rotatably connected to the coating roller (13). The second moving rod (16) is fixed with a heating rod (17) at one end near the middle of the outer shell (1). Both ends of the inner wall of the outer shell (1) are rotatably connected to rotating rollers (2). The outer walls of the two rotating rollers (2) are provided with conveyor belts (3). The middle of the conveyor belt (3) is provided with a first support rod (5). The middle of the outer shell (1) is fixed with a toggle block (6) through the first support rod (5). The top of the outer shell (1) is fixed with a sealing glue box (19).

2. The automatic positioning and composite processing equipment for rock wool strip according to claim 1, characterized in that: The adjustment mechanism is provided in four parts, which are arranged horizontally and equidistantly at the bottom of the inner wall of the outer shell (1). The adjustment mechanism includes a second support rod (7), the two ends of which are fixed to the bottom of the inner wall of the outer shell (1), and a servo motor (8) is fixed in the middle of the second support rod (7).

3. The automatic positioning and composite processing equipment for rock wool strip according to claim 2, characterized in that: The power output end of the servo motor (8) is fixed with a drive gear (9), and driven racks (11) mesh on both sides of the drive gear (9). A connecting rod (10) is fixed at the opposite end of each of the two driven racks (11). The tops of the two connecting rods (10) are respectively fixed to one end of the two first moving rods (15). The two connecting rods (10) are slidably connected to the bottom slide groove (18). The tops of the two connecting rods (10) of the adjacent adjustment mechanism are fixed to one end of the two second moving rods (16).

4. The automatic positioning and composite processing equipment for rock wool strip according to claim 1, characterized in that: The top of the sealing glue box (19) is fixed with a feed pipe (20). Both ends of the sealing glue box (19) are connected with conduits (21). One end of each of the four conduits (21) is connected to the middle of the top of the four connecting blocks (12). There are multiple sets of the application rollers (13). Each set of the application rollers (13) has two rollers. The two application rollers (13) are located on both sides of the middle of the connecting block (12).

5. The automatic positioning and composite processing equipment for rock wool strip according to claim 1, characterized in that: The first support rod (5) is located in the middle of the conveyor belt (3). The actuating block (6) is set through the groove (4). The bottom of the actuating block (6) is rectangular. The top of the actuating block (6) is pointed near one side edge. One of the conveyor belts (3) is fixed to the power output end of the drive motor fixed to the outer wall of the outer shell (1).

6. The automatic positioning and composite processing equipment for rock wool strip according to claim 3, characterized in that: The two optical distance sensors (14) located on the same vertical plane are electrically connected to the servo motor (8) at the bottom.