Automatic sponge roll packing line and production line

Abstract

The utility model relates to a kind of sponge roll automatic packing line and production line, including main conveying line, first rotary conveyor, second rotary conveyor, auxiliary conveying line, auxiliary material conveying line, third rotary conveyor and packing machine;Through the arrangement between main conveying line and three auxiliary conveying lines, so that the sponge roll of three sponge ring cutting machines output is finally gathered on main conveying line after passing through three auxiliary conveying lines and is sent to the packing machine at rear end to carry out automatic packing;And by setting the auxiliary material conveying line that can be introduced into the conveying line that can be transversely moved, the use rate of packing machine is improved, the entire packing line not only reduces the use of staff, improves packaging efficiency, and reduces production cost, while also saves production space, with very high practicability.

Description

Technical Field

[0001] This utility model relates to the field of sponge processing equipment technology, and in particular to an automatic packaging line and production line for sponge rolls. Background Technology

[0002] The sponge production workshop operates three sponge ring-cutting machines simultaneously. Each machine's output conveyor is connected to a belt conveyor. At each belt conveyor, several workers manually bag and seal the output sponge rolls. Finally, the packaged sponge rolls are transported to the warehouse by transfer vehicles. The entire process involves a large number of people, is labor-intensive, has low packaging efficiency, and high production costs. Utility Model Content

[0003] Therefore, the technical problem this utility model aims to solve is to overcome the shortcomings of existing technologies where three sponge ring-cutting machines operate simultaneously in a sponge production workshop. Each sponge ring-cutting machine has its own discharge conveyor connected to a belt conveyor, and multiple workers are stationed at each belt conveyor to manually bag and seal the output sponge rolls. Finally, the packaged sponge rolls are transferred to the warehouse by a transfer vehicle. The entire process involves a large number of personnel, high labor intensity, low packaging efficiency, and high production costs.

[0004] To solve the above-mentioned technical problems, this utility model provides an automatic packaging line for sponge rolls, comprising,

[0005] Main conveyor line;

[0006] A first rotary conveyor is located on one side near the input end of the main conveyor line;

[0007] The second rotary conveyor is located on the side of the first rotary conveyor away from the main conveyor line;

[0008] The auxiliary conveyor line includes a first auxiliary conveyor line, a second auxiliary conveyor line, and a third auxiliary conveyor line, wherein the output end of the first auxiliary conveyor line is connected to the first rotary conveyor, and the output ends of the second auxiliary conveyor line and the third auxiliary conveyor line are respectively connected to the second rotary conveyor.

[0009] An auxiliary material conveyor line is located on one side near the output end of the main conveyor line. The auxiliary material conveyor line and the main conveyor line are arranged along the same straight line, and the output end of the auxiliary material conveyor line is located on one side near the main conveyor line.

[0010] A third rotary conveyor is disposed between the main conveyor line and the auxiliary material conveyor line. The third rotary conveyor is connected to a drive mechanism for driving it to slide along a conveying direction perpendicular to the main conveyor line.

[0011] A packaging machine is located on one side of the auxiliary material conveyor line, with the input end of the packaging machine located on the side close to the third rotary conveyor.

[0012] In one embodiment of this utility model, a defect screening assembly is included, which includes a push-out mechanism and a discharge conveyor disposed opposite to each other on both sides of the main conveyor line. The push-out mechanism includes a base, a telescopic drive source, and a push plate. A support plate is disposed on the base, and multiple slide rods perpendicular to the conveying direction of the main conveyor line are slidably disposed on the support plate. The push plate is perpendicularly connected to one end of each slide rod facing the main conveyor line. A detection sensor is disposed on the push plate. The telescopic drive source is installed on the base parallel to the slide rods, and its output end is connected to the push plate.

[0013] In one embodiment of this utility model, notches corresponding to the positions of the push plate and the discharge conveyor are provided on both sides of the main conveyor line.

[0014] In one embodiment of this utility model, the driving mechanism includes a base, a linear motor, and a sliding table. The base is disposed between the main conveying line and the auxiliary material conveying line. Two slide rails extending perpendicular to the conveying direction of the main conveying line are symmetrically arranged on the base. The linear motor is disposed parallel to the two slide rails. The sliding table is connected to the output end of the linear motor and is slidably connected to the two slide rails through a slider. The third rotary conveyor is disposed on the sliding table.

[0015] In one embodiment of the present invention, the main conveyor line includes a first conveyor arranged along the X-axis direction.

[0016] In one embodiment of the present invention, the first auxiliary conveyor line includes a second conveyor arranged along the Y-axis direction, and the output end of the second conveyor is connected to the first rotary conveyor.

[0017] In one embodiment of the present invention, the second auxiliary conveyor line includes a third conveyor arranged along the X-axis direction, and the output end of the third conveyor is connected to the second rotary conveyor.

[0018] In one embodiment of the present invention, the third auxiliary conveyor line includes a fourth conveyor and a fifth conveyor respectively arranged along the Y-axis and X-axis directions. The output end of the fourth conveyor is connected to the second rotary conveyor, and the input end is connected to a fourth rotary conveyor arranged between the second rotary conveyor and the output end of the fifth conveyor.

[0019] In one embodiment of this utility model, a winding machine is further provided between the packaging machine and the third rotary conveyor.

[0020] A production line comprising an automated packaging line for sponge rolls as described in any of the preceding claims.

[0021] The above-mentioned technical solution of this utility model has the following advantages compared with the prior art:

[0022] The present invention discloses an automatic packaging line and production line for sponge rolls. Through the arrangement of the main conveyor line and three auxiliary conveyor lines, the sponge rolls output from three sponge ring cutting machines are finally collected on the main conveyor line after passing through the three auxiliary conveyor lines and transported to the packaging machine at the rear end for automatic packaging. Furthermore, by setting up a lateral conveyor line to introduce an auxiliary material conveyor line, the utilization rate of the packaging machine is improved. The entire packaging line not only reduces the number of workers required and improves packaging efficiency, but also reduces production costs and saves production space, making it highly practical. Attached Figure Description

[0023] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0024] Figure 1 This is a perspective view of the automatic packaging line for sponge rolls according to this utility model;

[0025] Figure 2 This is a schematic diagram of the overall structure of the automatic packaging line for sponge rolls of this utility model.

[0026] Figure 3 This is a schematic diagram of the drive mechanism of the automatic packaging line for sponge rolls according to this utility model.

[0027] Figure 4 This is a structural schematic diagram of the defective product screening component of the automatic packaging line for sponge rolls according to this utility model.

[0028] Explanation of reference numerals in the accompanying drawings: 1. Main conveyor line; 11. First conveyor; 2. First rotary conveyor; 3. Second rotary conveyor; 4. Secondary conveyor line; 41. First secondary conveyor line; 411. Second conveyor; 42. Second secondary conveyor line; 421. Third conveyor; 43. Third secondary conveyor line; 431. Fourth conveyor; 432. Fifth conveyor; 433. Fourth rotary conveyor; 5. Auxiliary material conveyor line; 6. Third rotary conveyor; 61. Drive mechanism; 611. Base; 612. Linear motor; 613. Sliding table; 7. Packaging machine; 8. Defective product screening assembly; 81. Pushing mechanism; 811. Base; 812. Telescopic drive source; 813. Push plate; 814. Support plate; 815. Slide rod; 82. Discharge conveyor; 9. Wrapping machine. Detailed Implementation

[0029] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.

[0030] Example 1: Refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, this utility model discloses an automatic packaging line for sponge rolls, comprising:

[0031] Main conveyor line 1;

[0032] The first rotary conveyor 2 is located on one side near the input end of the main conveyor line 1;

[0033] The second rotary conveyor 3 is located on the side of the first rotary conveyor 2 away from the main conveyor line 1;

[0034] The auxiliary conveyor line 4 includes a first auxiliary conveyor line 41, a second auxiliary conveyor line 42 and a third auxiliary conveyor line 43, wherein the output end of the first auxiliary conveyor line 41 is connected to the first rotary conveyor 2, and the output ends of the second auxiliary conveyor line 42 and the third auxiliary conveyor line 43 are respectively connected to the second rotary conveyor 3.

[0035] Auxiliary material conveying line 5 is located on one side near the output end of main conveying line 1. Auxiliary material conveying line 5 and main conveying line 1 are arranged along the same straight line, and the output end of auxiliary material conveying line 5 is located on one side near main conveying line 1.

[0036] The third rotary conveyor 6 is located between the main conveyor line 1 and the auxiliary material conveyor line 5. The third rotary conveyor 6 is connected to a drive mechanism 61 for driving it to slide along a conveying direction perpendicular to the main conveyor line 1.

[0037] Packaging machine 7 is located on one side of auxiliary material conveyor line 5, and the input end of packaging machine 7 is located on the side close to the third rotary conveyor 6.

[0038] Specifically, the sponge rolls output by the first sponge ring-cutting machine are placed onto the first auxiliary conveyor line 41 by the operator. The first rotary conveyor 2, connected to the first auxiliary conveyor line 41, can transfer the sponge rolls it delivers to the main conveyor line 1. The sponge rolls output by the second sponge ring-cutting machine are placed onto the second auxiliary conveyor line 42 by the operator. The second rotary conveyor 3, connected to the second auxiliary conveyor line 42, can receive the sponge rolls it delivers and transport them to the main conveyor line 1 via the first rotary conveyor 2. The sponge rolls output by the third sponge ring-cutting machine are placed onto the third auxiliary conveyor line 43 by the operator. The second rotary conveyor 3, connected to the third auxiliary conveyor line 43, can receive the sponge rolls it delivers and transport them to the main conveyor line 1 via the first rotary conveyor 2. In this way, the sponge rolls output by multiple sponge ring-cutting machines can be collected on the main conveyor line 1 via the auxiliary conveyor line 4 and transported to the downstream automatic packaging equipment for packaging. Each ring-cutting machine requires only one operator, significantly reducing manpower. Furthermore, product packaging is handled by automated packaging equipment, which is not only highly efficient and cost-effective but also improves packaging quality, facilitating subsequent transportation and storage. Simultaneously, the arrangement of the main conveyor line 1, auxiliary conveyor line 4, and auxiliary material conveyor line 5 maximizes space savings in production and eliminates the need for forklifts or transfer vehicles to move the sponge rolls, further reducing costs and safety risks.

[0039] Specifically, the auxiliary material conveyor line 5 is used to input other types of sponges or auxiliary materials for packaging, thereby increasing the utilization rate of the packaging machine and helping to reduce production costs.

[0040] This utility model discloses an automatic packaging line and production line for sponge rolls. Through the arrangement of the main conveyor line 1 and three auxiliary conveyor lines, the sponge rolls output from three sponge ring cutting machines are finally gathered on the main conveyor line 1 after passing through the three auxiliary conveyor lines and transported to the packaging machine 7 at the rear end for automatic packaging. Furthermore, by setting up a lateral conveyor line, an auxiliary material conveyor line 5 is introduced, which improves the utilization rate of the packaging machine 7. The entire packaging line not only reduces the number of workers required and improves packaging efficiency, but also reduces production costs and saves production space, making it highly practical.

[0041] Reference Figure 4As shown, further, it includes a defect screening assembly 8, which includes a push-out mechanism 81 and a discharge conveyor 82 arranged opposite to each other on both sides of the main conveyor line 1. The push-out mechanism 81 includes a base 811, a telescopic drive source 812 and a push plate 813. A support plate 814 is provided on the base 811. Multiple slide rods 815 perpendicular to the conveying direction of the main conveyor line 1 are slidably arranged on the support plate 814. The push plate 813 is vertically connected to one end of the slide rods 815 facing the main conveyor line 1. A detection sensor is provided on the push plate 813. The telescopic drive source 812 is installed on the base 811 parallel to the slide rods 815 and its output end is connected to the push plate 813. Specifically, the sponge rolls output by the sponge ring-cutting machine may contain defective products. These defective products are inspected by workers and then labeled with tags that can be detected by sensors. When these defective products are conveyed to the defective product screening component 8 and detected, the output shaft of the telescopic drive source 812 extends, driving the push plate 813 to push the defective products onto the opposite discharge conveyor 82 for processing at a designated location. After the push-out action is completed, the telescopic drive source 812 resets. Specifically, the tags can be colored tape or metal tags such as aluminum foil tape, and the corresponding detection sensors can be vision sensors or metal sensors.

[0042] Furthermore, the main conveyor line 1 has notches on both sides corresponding to the positions of the push plate 813 and the discharge conveyor 82, and the notches allow the push plate 813 and the sponge roll to pass through.

[0043] Reference Figure 3 As shown, the drive mechanism 61 further includes a base 611, a linear motor 612, and a sliding table 613. The base 611 is disposed between the main conveyor line 1 and the auxiliary material conveyor line 5. Two slide rails extending perpendicular to the conveying direction of the main conveyor line are symmetrically arranged on the base 611. The linear motor 612 is disposed parallel between the two slide rails. The sliding table 613 is connected to the output end of the linear motor 612 and is slidably connected to the two slide rails through a slider. The third rotary conveyor 6 is disposed on the sliding table 613.

[0044] Reference Figure 1 and Figure 2 As shown, the main conveyor line 1 further includes a first conveyor 11 arranged along the X-axis direction. More preferably, since the conveyed product is a cylindrical sponge roll, baffles should be symmetrically arranged on both sides of the conveyor to prevent the sponge roll from rolling off.

[0045] Furthermore, the first auxiliary conveyor line 41 includes a second conveyor 411 arranged along the Y-axis direction, and the output end of the second conveyor 411 is connected to the first rotary conveyor 2.

[0046] Furthermore, the second auxiliary conveyor line 42 includes a third conveyor 421 arranged along the X-axis direction, and the output end of the third conveyor 421 is connected to the second rotary conveyor 3.

[0047] Furthermore, the third auxiliary conveyor line 43 includes a fourth conveyor 431 and a fifth conveyor 432 respectively arranged along the Y-axis and X-axis directions. The output end of the fourth conveyor 431 is connected to the second rotary conveyor 3, and the input end is connected to a fourth rotary conveyor 433 arranged between it and the output end of the fifth conveyor 432. It is conceivable that rotary conveyors can be set between the sponge ring cutting machine and the first auxiliary conveyor line 41, the second auxiliary conveyor line 42, and the third auxiliary conveyor line 43 to facilitate the transport of sponge rolls, and can be added according to actual conditions.

[0048] Furthermore, a wrapping machine 9 is also installed between the packaging machine 7 and the third rotary conveyor 6. Specifically, before the sponge roll enters the packaging machine 7, it is first wrapped with several turns of plastic film by the wrapping machine 9, which can prevent the sponge from loosening and facilitate the subsequent packaging work of the packaging machine 7.

[0049] Furthermore, a transition conveyor can be provided between the first rotary conveyor 2 and the second rotary conveyor 3 to facilitate the transport of the sponge roll between the two.

[0050] Example 2: This utility model also discloses a production line, including the automatic packaging line for sponge rolls as in Example 1.

[0051] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. An automatic packaging line for sponge rolls, characterized in that: include, Main conveyor line; A first rotary conveyor is located on one side near the input end of the main conveyor line; The second rotary conveyor is located on the side of the first rotary conveyor away from the main conveyor line; The auxiliary conveyor line includes a first auxiliary conveyor line, a second auxiliary conveyor line, and a third auxiliary conveyor line, wherein the output end of the first auxiliary conveyor line is connected to the first rotary conveyor, and the output ends of the second auxiliary conveyor line and the third auxiliary conveyor line are respectively connected to the second rotary conveyor. An auxiliary material conveyor line is located on one side near the output end of the main conveyor line. The auxiliary material conveyor line and the main conveyor line are arranged along the same straight line, and the output end of the auxiliary material conveyor line is located on one side near the main conveyor line. A third rotary conveyor is disposed between the main conveyor line and the auxiliary material conveyor line. The third rotary conveyor is connected to a drive mechanism for driving it to slide along a conveying direction perpendicular to the main conveyor line. A packaging machine is located on one side of the auxiliary material conveyor line, with the input end of the packaging machine located on the side close to the third rotary conveyor.

2. The automatic packaging line for sponge rolls according to claim 1, characterized in that: The system includes a defect screening assembly, comprising a push-out mechanism and a discharge conveyor disposed opposite to each other on both sides of the main conveyor line. The push-out mechanism includes a base, a telescopic drive source, and a push plate. A support plate is disposed on the base, and multiple slide rods perpendicular to the conveying direction of the main conveyor line are slidably disposed on the support plate. The push plate is perpendicularly connected to one end of each slide rod facing the main conveyor line. A detection sensor is disposed on the push plate. The telescopic drive source is mounted on the base parallel to the slide rods, and its output end is connected to the push plate.

3. The automatic packaging line for sponge rolls according to claim 2, characterized in that: The main conveyor line has notches on both sides corresponding to the positions of the push plate and the discharge conveyor.

4. The automatic packaging line for sponge rolls according to claim 1, characterized in that: The driving mechanism includes a base, a linear motor, and a sliding table. The base is located between the main conveyor line and the auxiliary material conveyor line. Two slide rails extending perpendicular to the conveying direction of the main conveyor line are symmetrically arranged on the base. The linear motor is arranged parallel between the two slide rails. The sliding table is connected to the output end of the linear motor and is slidably connected to the two slide rails through a slider. The third rotary conveyor is located on the sliding table.

5. The automatic packaging line for sponge rolls according to claim 1, characterized in that: The main conveyor line includes a first conveyor arranged along the X-axis direction.

6. The automatic packaging line for sponge rolls according to claim 1, characterized in that: The first auxiliary conveyor line includes a second conveyor arranged along the Y-axis direction, and the output end of the second conveyor is connected to the first rotary conveyor.

7. The automatic packaging line for sponge rolls according to claim 1, characterized in that: The second auxiliary conveyor line includes a third conveyor arranged along the X-axis direction, and the output end of the third conveyor is connected to the second rotary conveyor.

8. The automatic packaging line for sponge rolls according to claim 1, characterized in that: The third auxiliary conveyor line includes a fourth conveyor and a fifth conveyor respectively arranged along the Y-axis and X-axis directions. The output end of the fourth conveyor is connected to the second rotary conveyor, and the input end is connected to a fourth rotary conveyor arranged between the second rotary conveyor and the output end of the fifth conveyor.

9. The automatic packaging line for sponge rolls according to claim 1, characterized in that: A winding machine is also provided between the packaging machine and the third rotary conveyor.

10. A production line, characterized in that: Includes the automatic packaging line for sponge rolls as described in any one of claims 1-9.

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