Dumbbell plate packaging apparatus
By designing an automated dumbbell plate packaging device, which uses components such as motors and cylinders to achieve precise packaging, the problem of low efficiency and unstable quality in traditional manual packaging has been solved, realizing automated and precise packaging and consistency protection of dumbbell plates.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO CHENSHUO FITNESS EQUIP CO LTD
- Filing Date
- 2025-04-28
- Publication Date
- 2026-06-26
AI Technical Summary
The packaging process in traditional dumbbell plate production relies on manual operation, resulting in low efficiency and unstable quality. This makes it difficult to meet the high requirements of modern dumbbell plates for precision and performance, especially the need for protection of special coatings and high-end metal alloy materials.
Design a dumbbell plate packaging device that employs automated operation. It achieves precise packaging through components such as motors, cylinders, and grippers, ensuring the cutting, bonding, and sealing of the film, and possessing automated and precise control functions.
It enables automated and precise packaging of dumbbell plates, ensuring consistent packaging and protection for each product, enhancing the overall product image, and preventing oxidation and moisture damage.
Smart Images
Figure CN224409834U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dumbbell plate packaging technology, specifically a dumbbell plate packaging device. Background Technology
[0002] In the traditional dumbbell plate production process, the packaging process often relies on manual operation. Manual packaging of dumbbell plates is inefficient and the quality of manual packaging is unstable. Due to factors such as worker fatigue and differences in operating skills, the packaging may not be tight. For example, when packaging the plastic film of dumbbell plates, wrinkles or incomplete sealing may occur, which will affect the moisture-proof and rust-proof properties of the dumbbell plates.
[0003] Modern dumbbell plates are becoming increasingly diverse in design. Some dumbbell plates use special coatings or materials, requiring higher precision in packaging. With the booming development of the fitness industry, the demand for dumbbells, as a basic fitness equipment, is constantly increasing. Some dumbbell plates have a sweat-proof coating on their surface. If they are subjected to excessive pressure or poor sealing environment during the packaging process, the coating may be damaged. Some high-end dumbbell plates use new metal alloy materials, which have extremely high requirements for moisture resistance and oxidation resistance, requiring more precise packaging to ensure their performance. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] In view of the shortcomings of the prior art, this utility model provides a dumbbell plate packaging device to solve the problems mentioned in the background art.
[0006] Two technical solutions
[0007] To achieve the above objectives, this utility model provides the following technical solution: a dumbbell plate packaging device, comprising a workbench, support rods fixedly installed on both sides of the top of the workbench, a top plate fixedly installed on the top of the support rods, a telescopic cylinder fixedly installed in the top plate, a bearing fixedly installed at the bottom of the telescopic cylinder, a rubber pad fixedly installed at the bottom of the bearing, a fixing plate fixedly installed at the bottom of the workbench, a motor fixedly installed inside the fixing plate, a small gear fixedly connected to the output end of the motor, and a large gear meshing with the side of the small gear. A base is fixedly installed on the top of the workbench, and a rotating tray is rotatably installed on the top of the base. A central positioning column is fixedly installed in the rotating tray. A pad is fixedly installed on the top of the workbench, and a fixed plate is fixedly installed on the top of the pad. A telescopic cylinder II is fixedly installed in the fixed plate. A fixed seat is fixedly installed at the front end of the telescopic cylinder II. A slide rail is provided in the fixed seat, and a slider is slidably installed on the slide rail. A gripper is fixedly installed at the front end of the fixed block, and a threaded rod is threaded in the gripper. A push roller is threaded on the outer side of the threaded rod.
[0008] Preferably, a telescopic cylinder three is fixedly installed on the top of the top plate, and a push rod is fixedly installed on the bottom of the telescopic cylinder three.
[0009] Preferably, a control box is fixedly installed on the side of the workbench, and a control panel is fixedly installed on the surface of the control box.
[0010] Preferably, four support legs are fixedly installed at the four corners of the bottom of the workbench.
[0011] Preferably, a rubber pad is fixedly installed at the bottom of the push rod.
[0012] Preferably, a spring is fixedly installed at the bottom of the gripper.
[0013] Compared with existing technologies, this utility model provides a dumbbell plate packaging device with the following advantages: This dumbbell plate packaging device can achieve automated operation and can work continuously under set working conditions. As long as the equipment is properly maintained and there is a sufficient supply of raw materials, it can continuously package dumbbell plates. The device can precisely control the amount of packaging material, the packaging position, and the pressure. It can accurately cut the film to the appropriate size, ensuring that the dumbbell plates are completely wrapped, and the film seal is tight to prevent air from entering, thus better protecting the dumbbell plates from oxidation and moisture. The dumbbell plates packaged by this device have a high degree of consistency in packaging appearance and sealing, ensuring that the packaging effect of each product remains basically the same, which helps to improve the overall product image. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the right-side structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the folding mechanism of this utility model;
[0017] Figure 4 This is a schematic diagram of the push rod structure of this utility model.
[0018] In the diagram: 1. Workbench; 2. Support rod; 3. Telescopic cylinder one; 4. Bearing; 5. Rubber pad one; 6. Fixing plate one; 7. Motor; 8. Pinion; 9. Gear; 10. Base; 11. Rotating tray; 12. Center positioning column; 13. Pad; 14. Fixing plate two; 15. Telescopic cylinder two; 16. Fixing seat; 17. Slide rail; 18. Slider; 19. Gripper; 20. Threaded rod; 21. Push roller; 22. Spring; 23. Telescopic cylinder three; 24. Push rod; 25. Support leg; 26. Control box; 27. Control panel; 101. Top plate; 2401. Rubber pad two. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] like Figure 1-4 As shown, a dumbbell plate packaging device includes a workbench 1. Support rods 2 are fixedly installed on both sides of the top of the workbench 1. A top plate 101 is fixedly installed on the top of the support rods 2. A telescopic cylinder 3 is fixedly installed in the top plate 101. A bearing 4 is fixedly installed at the bottom of the telescopic cylinder 3. A rubber pad 5 is fixedly installed at the bottom of the bearing 4. A fixing plate 6 is fixedly installed at the bottom of the workbench 1. A motor 7 is fixedly installed inside the fixing plate 6. A small gear 8 is fixedly connected to the output end of the motor 7. A large gear 9 is meshed with the side of the small gear 8. A base 10 is fixedly installed on the top of the workbench 1. A rotating tray 11 is rotatably mounted on the top of the seat 10. A central positioning column 12 is fixedly mounted in the rotating tray 11. A pad 13 is fixedly mounted on the top of the worktable 1. A second fixing plate 14 is fixedly mounted on the top of the pad 13. A second telescopic cylinder 15 is fixedly mounted in the second fixing plate 14. A fixed seat 16 is fixedly mounted at the front end of the second telescopic cylinder 15. A slide rail 17 is provided in the fixed seat 16. A slider 18 is slidably mounted on the slide rail 17. A gripper 19 is fixedly mounted at the front end of the fixed seat 16. A threaded rod 20 is threaded in the gripper 19. A pusher wheel 21 is threaded on the outer side of the threaded rod 20.
[0021] Furthermore, a telescopic cylinder 23 is fixedly installed on the top of the top plate 101, and a push rod 24 is fixedly installed on the bottom of the telescopic cylinder 23.
[0022] Through the above technical solution, the top plate 101 provides a stable mounting base for the telescopic cylinder 23. When the push rod 24 applies force during operation, the top plate 101 can withstand the reaction force, thereby ensuring the stability of the entire structure.
[0023] Furthermore, a control box 26 is fixedly installed on the side of the workbench 1, and a control panel 27 is fixedly installed on the surface of the control box 26.
[0024] With the above technical solution, the control box 26 is installed on the side of the workbench 1, and the operator can easily access the control box 26 and the control panel 27 on its surface when using the workbench 1.
[0025] Furthermore, four support legs 25 are fixedly installed at the four corners of the bottom of the workbench 1.
[0026] Furthermore, a rubber pad 2401 is fixedly installed at the bottom of the push rod 24.
[0027] With the above technical solution, the four support legs 25 are distributed at the four corners of the bottom of the workbench 1, which enables the workbench 1 to bear the weight and pressure from above evenly, and the four support legs 25 can ensure that the workbench 1 remains horizontal and stable.
[0028] Furthermore, a spring 22 is fixedly installed at the bottom of the gripper 19.
[0029] Through the above technical solution, for dumbbell plates of different specifications, the spring 22 can help the gripper 19 better fit the surface of the object.
[0030] Working principle: First, the dumbbell plates to be packaged are placed on the rotating tray 11 via the central positioning post 12. Then, the motor 7 is started via the control panel 27. The output shaft of the motor 7 rotates, driving the pinion 8 to rotate. The pinion 8 then drives the gear 9 to rotate, thereby rotating the rotating tray 11. Next, the telescopic cylinder 3 is activated, which presses down, causing the rubber pad 5 to press down, thus fixing the dumbbell plates to be packaged. Then, the position of the fixing seat 16 is adjusted so that the gripper 19 moves to the required processing height. During packaging, the telescopic cylinder 23 in the top plate 101 presses down, which drives the push rod 24 to press down, causing the rubber pad 2401 at the bottom of the push rod 24 to press the gripper 19. At this time, the spring 22 below the gripper 19 can buffer the pad 13 according to the force of the push rod 24. Finally, the push roller 21 inside the gripper 19 is activated to fold and package the side of the dumbbell plates.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dumbbell encapsulation apparatus comprising a worktable (1), characterized in that: Support rods (2) are fixedly installed on both sides of the top of the workbench (1). A top plate (101) is fixedly installed on the top of the support rods (2). A telescopic cylinder (3) is fixedly installed in the top plate (101). A bearing (4) is fixedly installed at the bottom of the telescopic cylinder (3). A rubber pad (5) is fixedly installed at the bottom of the bearing (4). A fixing plate (6) is fixedly installed at the bottom of the workbench (1). A motor (7) is fixedly installed inside the fixing plate (6). A small gear (8) is fixedly connected to the output end of the motor (7). A large gear (9) is meshed with the side of the small gear (8). A base (10) is fixedly installed on the top of the workbench (1). The top of the base (10) is rotatably mounted. The workbench (1) is equipped with a rotating tray (11), in which a central positioning column (12) is fixedly installed. A pad (13) is fixedly installed on the top of the workbench (1), and a second fixing plate (14) is fixedly installed on the top of the pad (13). A second telescopic cylinder (15) is fixedly installed in the second fixing plate (14), and a fixed seat (16) is fixedly installed at the front end of the second telescopic cylinder (15). A slide rail (17) is provided in the fixed seat (16), and a slider (18) is slidably installed on the slide rail (17). A gripper (19) is fixedly installed at the front end of the fixed seat (16), and a threaded rod (20) is threaded in the gripper (19). A pusher wheel (21) is threaded on the outer side of the threaded rod (20).
2. A dumbbell encapsulation apparatus as claimed in claim 1, wherein: The top plate (101) is fixedly installed with a telescopic cylinder three (23), and the bottom of the telescopic cylinder three (23) is fixedly installed with a push rod (24).
3. The dumbbell encapsulation apparatus of claim 1, wherein: A control box (26) is fixedly installed on the side of the workbench (1), and a control panel (27) is fixedly installed on the surface of the control box (26).
4. The dumbbell encapsulation apparatus of claim 1, wherein: The workbench (1) is fixedly installed with four support legs (25) at the four corners of its bottom.
5. The dumbbell encapsulation apparatus of claim 2, wherein: The bottom of the push rod (24) is fixedly installed with a rubber pad (2401).
6. The dumbbell encapsulation apparatus of claim 1, wherein: A spring (22) is fixedly installed at the bottom of the gripper (19).