Adjustable tool for counting different specifications of ring-shaped gaskets
By designing an adjustable tooling structure and utilizing a combination of guide rails and limit blocks, the problems of short and multiple packing in the packaging of ring gaskets were solved, enabling fast and accurate counting and packaging, and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DANDONG YINGPUYI PLASTIC ELECTRONICS CO LTD
- Filing Date
- 2025-06-25
- Publication Date
- 2026-06-26
AI Technical Summary
Different sizes of ring gaskets are prone to being packaged too short or too many at once, resulting in low efficiency and the need for precise manual counting, which leads to customer complaints.
A tooling system comprising a base, guide rails, and a top limiting block was designed. By adjusting the height of the guide rails and the position of the limiting block, the number of gaskets stacked can be precisely controlled. Combined with scale markings and a locking mechanism, fast and accurate packaging counting can be achieved.
It enables precise packaging of ring gaskets, shortens packaging time, reduces manual counting fatigue, and ensures the accuracy of packaging quantity.
Smart Images
Figure CN224409852U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tooling technology, and in particular to an adjustable tooling for quickly counting ring gaskets of different specifications. Background Technology
[0002] When packaging ring gaskets of different specifications, they need to be packed in PE bags according to the specified quantity. Because the products are thin, it is easy to cause short or extra packing. Operators also need to count accurately. If short packing occurs, it will cause customer complaints, resulting in low efficiency and wasted labor. Utility Model Content
[0003] To solve the above-mentioned technical problems, the purpose of this utility model is to provide an adjustable tooling for quickly counting ring gaskets of different specifications; the specific technical solution is as follows:
[0004] An adjustable tooling for quickly counting ring gaskets of different specifications, comprising a base, a top limiting block, and a guide rail;
[0005] The base is used to support stacked annular washers;
[0006] The guide rail is vertically fixed to the base, and its height can be adjusted.
[0007] The top limiting block is sleeved on the guide rail and is used to press the top of the stacked annular washers;
[0008] The top limiting block is fixed to the guide rail by a locking mechanism. The number of stacked annular washers and the total height can be controlled by adjusting the height of the top limiting block on the guide rail.
[0009] The preferred embodiment of the adjustable tooling for quickly counting ring gaskets of different specifications is that the guide rail is fixed to the base by a detachable bolt assembly, and the surface of the guide rail is provided with scale markings for precisely adjusting the height of the top limit block.
[0010] The preferred embodiment of the adjustable and rapid counting tool for packaging ring washers of different specifications is that the top limiting block is provided with a groove that matches the cross-sectional shape of the guide rail, so that the limiting block slides vertically along the guide rail; the locking mechanism is a knob bolt that passes through the top limiting block, which abuts against the surface of the guide rail to achieve fixation when tightened.
[0011] The preferred embodiment of the adjustable tooling for quickly counting ring gaskets of different specifications is that the base surface is provided with a ring positioning boss to limit the horizontal displacement when the gaskets are stacked.
[0012] The preferred embodiment of the adjustable and rapid counting tool for packaging annular washers of different specifications is as follows: the guide rail is a two-column structure set on one side of the base; the top limiting block is a pressure plate structure spanning the two guide rails, and the bottom surface of the pressure plate can cover the stacking area of the annular washers.
[0013] A counting method for a tooling that can be adjusted to quickly count ring gaskets of different specifications includes the following steps:
[0014] Step 1: Calculate and adjust the height of the top limit block on the guide rail based on the target quantity and the thickness of the single-layer washer;
[0015] Step 2: Stack the annular washers layer by layer on the base until the stacking height touches the bottom surface of the top limiting block;
[0016] Step 3: Tighten the top limit block, remove the entire stack of gaskets and put them into a PE bag.
[0017] Beneficial effects:
[0018] The technical solution of this utility model can accurately package ring gaskets of different specifications in a certain quantity, shorten the time, ensure sufficient packaging, and reduce the fatigue of production personnel in counting. Attached Figure Description
[0019] Figure 1 A schematic diagram of a tooling structure for quickly and easily counting ring gaskets of different specifications;
[0020] Figure 2 This is a schematic diagram of the stacked structure of the annular washers for the counting fixture.
[0021] In the diagram: 1-base, 2-ring washer, 3-top limit block, 4-guide rail. Detailed Implementation
[0022] like Figure 1-2 As shown, an adjustable tooling for quickly counting ring gaskets of different specifications includes a base 1, a top limiting block 3, and a guide rail 4.
[0023] The base 1 is used to support the stacked annular washers 2;
[0024] The guide rail 4 is vertically fixed to the base 1, and its height can be adjusted.
[0025] The top limiting block 3 is sleeved on the guide rail 4 and is used to press the top of the stacked annular washer 2;
[0026] The top limiting block 3 is fixed to the guide rail 4 by a locking mechanism. By adjusting the height position of the top limiting block 3 on the guide rail 4, the number of stacked annular washers and the total height can be controlled.
[0027] The guide rail 4 is fixed to the base 1 by a detachable bolt assembly. The surface of the guide rail 4 is marked with scale marks for precise adjustment of the height of the top limit block 3.
[0028] The top limiting block 3 is provided with a sliding groove that matches the cross-sectional shape of the guide rail 4, so that the limiting block slides vertically along the guide rail 4; the locking mechanism is a knob bolt that passes through the top limiting block 3, which abuts against the surface of the guide rail 4 to achieve fixation when tightened.
[0029] The base 1 has an annular positioning boss on its surface to limit the horizontal displacement when the washers are stacked.
[0030] The guide rail 4 is a two-column structure, set on one side of the base 1; the top limiting block 3 is a pressure plate structure spanning the two guide rails 4, and the bottom surface of the pressure plate can cover the stacking area of the annular washer 2.
[0031] A counting method for a tooling that can be adjusted to quickly count ring gaskets of different specifications includes the following steps:
[0032] Step 1: Calculate and adjust the height of the top limit block 3 on the guide rail 4 based on the target quantity and the thickness of the single layer washer;
[0033] Step 2: Stack the annular washers 2 layer by layer on the base 1 until the stacking height touches the bottom surface of the top limiting block 3;
[0034] Step 3: Tighten the top limit block 3, remove the entire stack of gaskets and put them into a PE bag.
Claims
1. A tooling for quickly and easily counting ring gaskets of different specifications, characterized in that: Includes a base (1), a top limiting block (3), and a guide rail (4); The base (1) is used to support the stacked annular washers (2); The guide rail (4) is vertically fixed to the base (1), and its height can be adjusted; The top limiting block (3) is sleeved on the guide rail (4) and is used to press the top of the stacked annular washer (2); The top limiting block (3) is fixed to the guide rail (4) by a locking mechanism. The number of stacked annular washers and the total height are controlled by adjusting the height position of the top limiting block (3) on the guide rail (4).
2. The tooling for quickly counting and packaging ring washers of different specifications according to claim 1, characterized in that: The guide rail (4) is fixed to the base (1) by a detachable bolt assembly. The surface of the guide rail (4) is marked with scale marks for precisely adjusting the height of the top limit block (3).
3. The tooling for quickly counting and packaging ring gaskets of different specifications according to claim 1, characterized in that: The top limiting block (3) is provided with a groove that matches the cross-sectional shape of the guide rail (4), so that the limiting block slides vertically along the guide rail (4); the locking mechanism is a knob bolt that passes through the top limiting block (3), which abuts against the surface of the guide rail (4) to achieve fixation when tightened.
4. The tooling for quickly counting and packaging ring gaskets of different specifications according to claim 1, characterized in that: The base (1) has an annular positioning boss on its surface to limit the horizontal displacement of the gaskets when they are stacked.
5. The tooling for quickly counting and packaging ring gaskets of different specifications according to claim 1, characterized in that: The guide rail (4) is a two-column structure, set on one side of the base (1); the top limiting block (3) is a pressure plate structure spanning the two guide rails (4), and the bottom surface of the pressure plate can cover the stacking area of the annular washer (2).