8623results about How to "Reduce scrap rate" patented technology

Microscopic batteries, integratable or integrated with and integrated circuit, including a MEMS microcircuit, and methods of microfabrication of such microscopic batteries are disclosed.

The invention disclose a micro-emulsification type stainless steel cutting fluid belonging to metal-cutting lubricant technical field to solve the problems that the existing cutting fluid can not be commendably used in cutting process of stainless steel and can endanger the health of the workers. The micro-emulsification type stainless steel cutting fluid comprises 20-40 wt% water, 5-20 wt% paraffin base mineral oil or naphthenic base mineral oil, 1-15 wt% non-ionic surfactant of alkyl phenol polyoxyethylene ether or fatty alcohol polyoxyethylene ether, 5-10 wt% chloroparaffin, 1-10 wt% petroleum sodium sulphonate and hardship or alkenyl succinic acid rust preventive, 5-25 wt% mixing alkyol amine of mono ethanolamine and trieanolamine, 5-15 wt% oleic acid, 2-10 wt% polyatomic alcohol lauric acid ester or polyatomic alcohol oleic acid ester, 0.1-0.5 wt%.benzotriazole, and 0.1-0.5 wt% methyl silicone oil anti-foam agent. The micro-emulsification type stainless steel cutting fluid is specially used in the cutting process of the stainless steel.

The invention discloses a method for thermal deformation error compensation of a digital control gear hobbing machine, which comprises the following steps of: 1, adopting temperature and displacement sensors to detect variable values of a temperature and a thermal deformation displacement on line when the digital control gear hobbing machine is in the course of working; 2, using a fuzzy clustering analytic method to calculate linearly dependent coefficients of variables of the temperature and the displacement, performing classification and optimization on the variable of the temperature, and determining the displacement variable Xi for model building and optimized p temperature independent variables T1, T2, T3, ..., and Tp; 3, adopting a multiple linear regression-least square method to establish a mathematic model of thermal errors and temperature variables; and 4, realizing online real-time compensation of thermal deformation errors of the digital control gear hobbing machine by using a zero programming system. The method solves thermal deformation error problems of a processing gear of the digital control gear hobbing machine, and by performing the online real-time error compensation on the digital control gear hobbing machine, the method improves the gear processing quality, the accuracy and the efficiency, reduces the rejection rate, saves the cost and shortens the processing cycle.

A card laminate is produced from a centrally disposed foil laminate (1) consisting of an interior layer (2) with a metal layer (3) and with two exterior transparent plastic layers (4a, 4b), and two exterior plastic films (5a, 5b) of which at least the plastic film (5a) overlying the metal layer (3) is transparent and carries a print (6a). If the print (6a) is on the exterior, a transparent cover layer (7a) is furthermore provided. Materials and layer thicknesses are preferably selected symmetrically to the interior, metallized layer (2, 3) in order to reduce warping effects.

The invention relates to a worm-type plastic corrugated pipe grooving machine. Function of conveying plastic corrugated pipes is completed by a worm curve fixed on a cutter bar of a grooving cutter; the functions of cutting and grooving are realized by one alloy cutter head arranged at the terminal of the worm curve, the worm curve is meshed with wave crests of the plastic corrugated pipes, the plastic corrugated pipes advance for one pitch when being pushed by the worm curve once the cutter bar rotates for a circle, namely the plastic corrugated pipes advance to the next wave crest from the current wave crest, the alloy cutter head arranged at the terminal of the worm curve carries out grooving on the current wave crest for once, the alloy cutter head arranged at the terminal of the worm curve is vertical to axes of the plastic corrugated pipes to ensure that a blade is in a cutting interval while the plastic corrugated pipes do not axially move, the plastic corrugated pipes continuously axially move along with rotation of the cutter bar, and the blade carries out grooving on the wave crest one by one. The grooving machine provided by the invention has simple mechanical structure, no independent pipe conveying device or electronic and electrical inductive control system is required, grooving position is accurate, grooving quality is greatly improved, and rejection rate is greatly reduced while grooving efficiency is greatly improved.

The invention discloses high-entropy alloy powder for laser cladding and a preparation method of a cladding layer. The high-entropy alloy powder comprises Ti, Zr, V, Nb, Ta and Mo. In addition, high-entropy alloy powder which comprises Ti, Zr, V, Nb, Ta, Mo and W, high-entropy alloy powder which comprises Ti, Zr, V, Nb, Ta, Mo, W and Cr and the preparation method of the cladding layer of the high-entropy alloy powder for laser cladding are provided. The high-entropy alloy powder mainly comprises two characteristics, namely, the high-entropy effect and the cocktail effect, each kind of powder exerts respective advantages, and therefore the cladding layer with high hardness, high corrosion resistance, excellent tempering softening resisting performance and excellent structure performance is obtained. Metallurgical bonding is formed by an alloy layer and a matrix through laser cladding; the bonding strength of the cladding layer and the matrix is greatly improved, and the heating speed is high; metal of the cladding layer is not prone to being diluted by the matrix; little heat deformation is generated; and therefore the part rejection rate is low.

The invention discloses an electric heating rod assembly machine. The electric heating rod assembly machine comprises an electric control box, a rotary assembly mechanism, a chain assembly line, a coating mechanism, a drying mechanism, an indicator lamp tower and area safety gratings, wherein the indicator lamp tower is mounted on the top plate of the electric control box; the front side of the electric control box is provided with the rotary assembly mechanism; the rotary assembly mechanism is used for conveying a workpiece assembled for a first time to the chain assembly line at the rear side of the rotary assembly mechanism; the chain assembly line is used for conveying a wokpiece assembled for a second time to the coating mechanism at the front right side of the chain assembly line; the coating mechanism is used for conveying an assembled electric heating rod to the drying mechanism at the front side of the coating mechanism; and the area safety gratings are arranged around in a rectangular manner. In this way, the assembly welding efficiency is high, the production stability is good, the product scrap rate is low, and the overall production efficiency is high.

The invention provides an online self-sharpening metallic bond and super-hard abrasive precision grinding pellet and a preparation method thereof and belongs to the technical field of precision grinding pellets. Raw materials of the precision grinding pellet comprise a super-hard abrasive and a metallic bond, wherein the super-hard abrasive is diamond micro-powder; the diamond concentration falls within a range of 75-100 %; and the metallic bond uses a multicomponent alloy bond whose main components are copper powder, tin powder, aluminum powder, copper-clad ball shaped graphite powder, silicon dioxide and ferroferric oxide powder. The preparation method comprises the following steps: uniformly mixing and stirring the diamond micro-powder as well as the copper powder, the tin powder and the aluminum powder; adding polyvinyl alcohol to a mixture and mixing the polyvinyl alcohol and the mixture; adding the silicon dioxide, the copper-clad ball shaped graphite powder and the ferroferric oxide powder to an obtained mixture and mixing these materials and the obtained mixture; filling the mixture into a graphite mold; maintaining the pressure of the graphite mold for 5-10 minutes after pressurizing the graphite mold to 100-250 MPa; and carrying out hot pressing sintering on the graphite mold in a sintering furnace, wherein the sintering atmosphere is ammonia decomposition gas. Through the adoption of the online self-sharpening metallic bond and super-hard abrasive precision grinding pellet provided by the invention, online automatic sharpening can be achieved without blockage and offline repairing.

The process of producing aluminum plate-fin heat exchanger includes the steps of blanking, washing, mounting, brazing, argon arc welding and pressure test. The present invention adopts numerically controlled lathe with high machining precision for blanking; ultrasonic washing for high washing efficiency and high washing quality; continuous high purity nitrogen protected brazing for high brazing quality; and argon arc welding with welding robot for high welding quality and high production efficiency.

A fixture for supporting a workpiece such as a cast turbine blade allows bending and/or twist correction of the workpiece with the movable ram of a press. The fixture includes a base and a pair of workpiece supports mounted at spaced locations on the base. A bearing such as a spherical swivel bearing is included in each workpiece support. Each bearing has a mount receiving a portion of the workpiece therein. When the workpiece is supported by the bearing mounts along a support axis, and is engaged by the press ram intermediate the workpiece supports for bending correction, the bearings and workpiece can move in at least one plane including the support axis. Preferably, the bearings also allow rotational movement about the support axis, while a rotation imparting member allows twist correction by rotational movement of one bearing and the workpiece portion therein with respect to the other bearing which is restricted from rotating.

The invention discloses a full-automatic double-end-face grinding production line. The production line is arranged in a straight line and sequentially comprises a feeding mechanism, a feeding mechanical arm, a first double-end-face grinding machine, a first transfer conveying belt, a first washing mechanism, a first detecting device, a transfer mechanical arm, a second double-end-face grinding machine, a second transfer conveying belt, a second washing mechanism, a second detecting device, a discharging mechanical arm and a discharging mechanism, wherein the first double-end-face grinding machine is provided with a first grinding machine material drop plate which is engaged with the feeding mechanical arm; the second-end-face grinding machine is provided with a second grinding machine material drop plate which is engaged with the transfer mechanical arm. The full-automatic double-end-face grinding production line disclosed by the invention can be used for grinding a wide range of materials, is capable of implementing feeding, grinding, washing, detection and discharging of a work piece material by one time, is high in automation degree and has the effects of guaranteeing the machining quality, reducing the rejection rate, also greatly alleviating the labor strength, reducing the labor and lowering the machining cost and the manufacturing cost for enterprises.

The invention discloses an on-machine detection measuring head for a numerical control machine tool. The on-machine detection measuring head comprises a measuring bar and a guide mechanism for guiding the measuring bar to make the vertical linear motion. The top of the measuring bar is provided with an elastic reset mechanism. The on-machine detection measuring head is characterized in that a linear displacement sensor is arranged at the position close to the measuring bar. The invention also discloses a detection system applying the measuring head, and the detection system comprises the measuring head, a signal acquisition circuit and a control center which are sequentially electrically connected. A numerical control system executes a measuring program to control a servo system of the machine tool to drive the measuring head to carry out measurement; coordinates of a point which is measured each time are timely transmitted back to the detection system; after the model detection is completed, the detection system carries out error compensation on measurement data; a spatial position and shape information of a measured workpiece can be calculated by carrying out corresponding operation on the corrected data; and the positioning and processing correction of the workpiece are guided by utilizing an obtained result. Auxiliary processing time can be greatly saved and the rejection rate of the workpiece is reduced.

The invention discloses a refrigerator and an assembly method thereof. The refrigerator comprises a refrigerator body, an evaporator, a fan and an intermediate air channel component, the intermediate air channel component comprises a main body, an upper cover plate and a lower cover plate, the upper cover plate is arranged on the upper surface of the main body, a first air outlet and a first air inlet which are spaced from each other are formed on the upper cover plate, a plurality of first fastening portions which are spaced along a front and back direction are disposed on both the left side and the right side of the upper cover plate, the lower cover plate is disposed on the lower surface of the main body, an air channel and a foam space are limited and separated among the upper cover plate, the lower cover plate and the main body, a second air inlet and a second air outlet which are spaced from each other are formed on the lower cover plate, a plurality of second fastening portions which are spaced along a front and back direction are disposed on both the left side and the right side of the lower cover plate, and the air channel is communicated with a first room via the first air outlet and the first air inlet, and is communicated with a second room via the second air inlet and the second air outlet. In the refrigerator of an embodiment of the invention, the air channel is sealed, air is not easy to leak, performances are stable, and production cost is low.

The invention relates to an ultraviolet (UV) digital jet printing manufacturing method of plate-type components of floor boards and furniture, which comprises the following process steps of 1 manufacturing digital jet printing pattern decoration picture; 2 preparing a base material; 3 coating aqueous back cover putty; 4 digitally printing a UV decoration layer in a jetting mode; 5 coating a UV primer layer; and 6 coating UV finish. The manufacturing method has the advantages of (1) directly printing on the surfaces of plate-type base materials of a density board, a multi-layer plywood, a laminated wood, a common board, a wood model and the like; (2) using electromagnetic radiation of ultraviolet light to enable UV printing ink jetted from a sprayer to be rapidly solidified on the plate-type base materials; (3) reducing scrappage of material pieces, effectively improving work efficiency and reducing cost; and (4) being free of volatile odor and environment-friendly in production processes due to the fact that the UV printing ink is solidified in a short time. In addition, during UV digital jet printing manufacture of the plate-type components of the floor boards and the furniture, production quantity can be flexibly set according to requirements, material categories, colors and pictures can be changed at random, one-piece cost and effect same regardless of the batch size.

Disclosed is a pole sheet laser cutting machine. It comprises a base frame component, a laser cutting device, a cutting manipulator component for driving the laser cutting device, a control system, and at least one sheet feeding assembly; the sheet feeding assembly comprises a material grabbing manipulator component, a fixed length feeding component and a material releasing component, with both the cutting manipulator component and the material grabbing manipulator component being mounted on the base frame component, the fixed length feeding component being arranged between the material grabbing manipulator component and the material releasing component, and the control system being connected to the cutting manipulator component, the material grabbing manipulator component and the fixed length feeding component. The present invention achieves the sheet making process for lithium ion batteries or super capacitors by applying laser technology, which is able to overcome the problems that existed in the prior art through applying a traditional cutting process so that the pole sheets were easily deformed and the burrs were relatively large, etc., and at the same time, the quality of the sheet making process and hence the rate of acceptable products are improved through the control of the control system.