1452 results about "Machine material" patented technology

A power tool (1) for driving a working tool (3) that penetrates at least axially into a to-be-machined material (2), and including a signal processor (6, 6′), and a transducer (5) which is suitable for exciting and detecting a high-frequency electromagnetic wave (4) propagating axially along the working tool (3) and which is connected to the signal processor (6, 6′) that is designed to determine the penetration depth (T) of the working tool (3) into the material (2) based on high-frequency electromagnetic waves (4).

The invention belongs to the field of metal machining fluids, and discloses a heavy-load metal machining total synthesis cutting fluid as well as a preparation method and an application thereof. The total synthesis cutting fluid comprises the following components in percentage by weight: 20%-30% of mixed alcohol amine, 6%-9% of anti-rust agents, 4%-6% of special amine, 6%-10% of lubricating agents, 15%-25% of extreme pressure agents, 6%-10% of cosolvents, 1%-2% of water-softening agents, 1%-3% of corrosion inhibitors and the balance of water. The total synthesis cutting fluid disclosed by the invention has excellent lubricating extreme pressure property, can meet the requirement for heavy-load machining, namely reaming, drilling, tapping, threading, broaching, thread machining and the like, of difficult-to-machine materials, namely high-temperature alloy steel, a titanium alloy and the like; a product is green and environment-friendly without containing boron, sodium nitrite, secondary amine, chlorine, phenol, formaldehyde, heavy metals and the like; in addition, the total synthesis cutting fluid disclosed by the invention has excellent anti-rust property, biological stability and machining property, and can enhance the surface quality of a machined part, prolong the service life of a cutter and reduce the rejection rate, thus improving the production efficiency.

The invention provides an experimental device for cutting off a carbon fiber composite material, and belongs to the field of research on hardly machined material cutting devices. The experimental device is provided with experiment functional devices by taking a cutting device as a basic structure, wherein the experiment functional devices comprise a work piece quick assembling-clamping and temperature control device, a high-speed micro-examination device, a temperature and cutting force online measuring device and a dust remover. In the high-speed micro-examination device, a lens is connected with a high-speed camera, the high-speed camera is arranged on a single-axis precision displacement platform pedestal which is arranged on a camera support, a light source is aligned to a cutting area and the high-speed camera is connected with a computer system. The experimental device for cutting off the carbon fiber composite material, which is disclosed by the invention, can effectively realize the observation on a cutting process, precisely measures the temperature and the cutting force in real time, controls the temperatures of a sample and a cutter, and studies on material breakage forms, material removal mechanisms and cutter abrasion mechanisms under different cutting conditions, so as to provide experimental support for the explanation of the carbon fiber composite material cutting basic theory.

The invention provides a portable spiral hole milling device and a machining method, which belong to the technical field of spiral hole milling machining, and are applied to new materials such as carbon fiber composites, aluminum alloy, titanium alloy and other hard machined materials. The portable device consists of a cutter self-rotation mechanism, a revolution mechanism, a radial shifting mechanism, an axial feeding mechanism and a machining locating mechanism, wherein a main shaft of the cutter self-rotation mechanism is a mechanical main shaft and is provided with four shaft necks in different shapes, and the center O1 of the axial line of a right-end shaft neck of the main shaft deviates from the center O of the axial line of a main body shaft neck of the main shaft. The portable device is located by a driller template and a fixed bushing in a combination manner; when machining positions are changed, the process is simple and the location is precise; and meanwhile, the portable device has enough stability and rigidity during machining. According to the portable device disclosed by the invention, the end surfaces of a worm wheel and a worm rod for regulating eccentricity are respectively provided with an index plate and an indicator for indicating the eccentricity, so that the regulation of the eccentricity is more accurate and visual.

The invention belongs to the field of machinery cutting cutter manufacturing, and relates to a preparation method for a laser cladding soft and hard composite coating self-lubricating cutter. A rake face coating of the cutter is a multi-layer structure. Firstly, a hard coating of nano Al2O3 ceramic or an ultrafine cemented carbide, etc. is clad on the rake face of the cutter by utilization of a CO2 laser synchronous feeding manner, and then a self-lubricating soft coating is clad by utilization of nickel-covered MoS2 powder or nickel-covered WS2 powder. The cutter has characteristics of good toughness, high hardness, a self-lubrication function, and the like. During a drying cutting process, the hard coating bears loads and the rake face self-lubricating soft coating has low shearing strength, thus reducing friction between the cutter and chips, reducing the cutting temperature and the cutting force, and therefore cutter abrasion is reduced. The cutter can be widely used for dry cutting and cutting machining of difficult-to-machine materials.

A cryogenic fluid jet is used in an apparatus and a method for remote cooling of a cutting tool engaged in machining a workpiece under high-energy conditions, such as high-speed machining, hard-turning, cutting of difficult to machine materials, and combinations thereof. The apparatus and method use a stabilized, free-expanding cryogenic fluid jet having a pulse cycle time less than or equal to about 10 seconds. The apparatus and method increase the cleanliness of machined parts and chips and machining productivity of hard but brittle tools, including but not limited to tools which should not be cooled with conventional cooling fluids.

The invention discloses a full-automatic double-end-face grinding production line. The production line is arranged in a straight line and sequentially comprises a feeding mechanism, a feeding mechanical arm, a first double-end-face grinding machine, a first transfer conveying belt, a first washing mechanism, a first detecting device, a transfer mechanical arm, a second double-end-face grinding machine, a second transfer conveying belt, a second washing mechanism, a second detecting device, a discharging mechanical arm and a discharging mechanism, wherein the first double-end-face grinding machine is provided with a first grinding machine material drop plate which is engaged with the feeding mechanical arm; the second-end-face grinding machine is provided with a second grinding machine material drop plate which is engaged with the transfer mechanical arm. The full-automatic double-end-face grinding production line disclosed by the invention can be used for grinding a wide range of materials, is capable of implementing feeding, grinding, washing, detection and discharging of a work piece material by one time, is high in automation degree and has the effects of guaranteeing the machining quality, reducing the rejection rate, also greatly alleviating the labor strength, reducing the labor and lowering the machining cost and the manufacturing cost for enterprises.

The invention belongs to the technical field of mechanical cutting tool manufacturing, and in particular relates to a micro-texture self-lubricating drilling bit and a manufacturing method thereof. A knife-chipping contact area of the rack face of the micro-texture self-lubricating drilling bit is provided with a plurality of micro-textures which are filled with a solid lubricant; during dry drilling, under the action of high temperature, the solid lubricant in the micro-textures is rapidly softened and is applied to the rack face of the drilling bit; a continuous solid lubricating layer is formed on the knife-chipping contact area of the rack face of the drilling bit, thereby being capable of preventing bonding, decreasing friction, reducing abrasion and prolonging the service life of the drilling bit. The micro-texture self-lubricating drilling bit can be widely applied to the drilling and machining of dry-type drilling and difficulty-machined materials, can overcome the environmental pollution caused by cutting fluid, realizes clean production and reduces the cost.

The invention discloses a cavity-characteristic-based high-efficiency rough machining method of an aircraft structural part, which belongs to the technical field of CAD/CAPP/CAM (Computer Aided Design/Computer Aided Process Planning/Computer Aided Manufacturing). The method is characterized by comprising the following steps of: firstly, performing preprocessing such as input of a part and read-in of characteristic information of the part; selecting characteristic of a cavity to be subjected to rough machining, automatically generating a cavity rough machining region according to information such as rough machining margin, diameter of a tool and cutting depth of the tool, and calculating a plunge milling tool site for rough machining of the cavity; and finally, generating a plunge milling rough machining track and a saw tooth residue clear track according to a set feeding strategy. By utilization of the method, rough machining of the aircraft structural part is performed, so that the rough machining efficiency of the aircraft structural part can be greatly improved, the loss of the tool is reduced, and the cost is saved. The method has great application and promotion prospect in rough machining of a difficult-to-machine material of the aircraft structural part.

The invention belongs to the field of mechanical cutting tool manufacturing, and relates to a preparing method for a WS2/Zr soft coating micro-nano composite texture ceramic cutting tool. Base materials of the cutting tool are ceramic. The method comprises the steps that firstly, the laser machining technology is adopted to machine micrometer textures of different morphologies and sizes on the front tool face of the ceramic cutting tool, then the laser machining technology is adopted to machine nanometer textures on a negative chamfer and the front tool face, and finally the medium frequency magnetron sputtering deposition plus multi-arc ion plating method is adopted to deposit a WS2/Zr soft coating on the surface of the cutting tool, wherein the WS2/Zr soft coating is arranged on the surface of the cutting tool, and a Zr transition layer is arranged between the soft coating and a base body. According to the ceramic cutting tool, friction between tool chips can be effectively reduced during cutting, the cutting force and the cutting temperature are reduced, and the abrasion resistance capacity of the cutting tool is improved, so that the service life of the cutting tool is prolonged. The ceramic cutting tool can be widely applied to dry cutting and cutting machining of difficult-to-machine materials.

The invention belongs to the technical field of manufacture of mechanical cutting tools, and in particular relates to a micro-nano composite texture self-lubricating ceramic tool and a manufacture method thereof. According to the micro-nano composite texture self-lubricating ceramic tool, a micron level texture is processed on a front cutter surface by adopting a laser processing technology, a nano level texture is processed on a negative chamfered edge, a solid lubricating agent is filled in the micron level texture and the nano level texture respectively, during chip dry cutting, the dual functions of the micro-nano composite texture and the solid lubricating agent can realize that the friction is reduced and the cutting force and the cutting temperature are reduced, and thus the purposes of preventing adhesion, reducing friction and abrasion and prolonging the service life of the tool can be achieved. The micro-nano composite texture self-lubricating ceramic tool can be widely applied to high-speed dry cutting and cutting of difficult-to-machine materials, can overcome the environment pollution caused by cutting solution, realizes clean production, and is reduced in cost.

The invention discloses a glass fiber reinforced polypropylene material and a preparation method thereof, and belongs to the technical field of organic materials. The glass fiber reinforced polypropylene material comprises polypropylene copolymer and/or polypropylene homopolymer, compatilizer, glass fibers, antioxidant, light stabilizer and lubricating agent. The preparation method of the glass fiber reinforced polypropylene material comprises the following steps of: 1) weighing; 2) mixing; and 3) performing melt extrusion, drawing and granulating. The invention has the advantages that: 1) the prepared composite material has excellent hydrolysis resistance and high thermal oxidation resistance; 2) the prepared composite material has good mechanical property, and is suitable to be used as a drum washing machine material; 3) the preparation process is simple, and the glass fiber content is easily controlled; and 4) the anti-ageing time (warm water 800H + thermal ageing) of the prepared composite material meets the using requirement of a drum washing machine.

The invention discloses an intelligent screening system based on the numerical control processing technology for difficult-to-machine metal, which comprises the following subsystems: a parameter database subsystem, a fixed data source subsystem, an online detection and feedback subsystem, a technology intelligent comprehensive screening optimized scheme system, a data mining and supplementing subsystem, a simulation verification subsystem and an application operating system. The system has the characteristic of recognizing the reasonableness, the advancement and the high efficiency property of each technology scheme in the database, and is used for collecting the processing information of difficult-to-machine metal materials, the machine tool and cutter selection experience and cutting technological parameters accumulated in production practices and experiments. The roughness test data of the optimized cutting technological parameters is selected for processing, so that a reasonable and mature technological scheme is recommended for manufacturing enterprises, and the numerical control processing precision of the difficult-to-machine metal materials is controlled. The purposes of increasing the processing efficiency of the difficult-to-machine materials, reducing processing cost and acquiring high quality products are achieved.

The invention provides a liquid nitrogen inner spraying type cutter handle device, belongs to the design field of machine tools, and relates to a machine tool cutter handle device which achieves the purpose of cold low-temperature cutting through the fact that liquid nitrogen flows in an inner cavity of a cutter handle to a fine hole near a cutting edge of a hollow cutter rod to be sprayed out. The liquid nitrogen inner spraying type cutter handle device is composed of a left cutter handle peripheral assembly, a right cutter handle peripheral assembly and a cutter handle assembly. The left cutter handle peripheral assembly and the right cutter handle peripheral assembly are sequentially arranged on the outer circular face of the cutter handle and are locked by end nuts. In the liquid nitrogen inner spraying type cutter handle device, the surfaces of parts in contact with the liquid nitrogen are subjected to heat insulation material modified treatment, and the heat transferring capacity of the parts is lowered. The liquid nitrogen inner spraying type cutter handle device solves the problem that liquid nitrogen conveying is inconvenient for a workpiece with a complex structure in an existing outer spraying type liquid nitrogen cutting liquid device. The defect that the liquid nitrogen is low in utilization rate is overcome, the purpose that a common built-in type cutting liquid system achieves inner spraying of liquid nitrogen cutting liquid is achieved, the machining precision of difficult-to-machine materials machined by a machine tool is guaranteed, and the machining range of a numerical control machine tool is widened.

The invention discloses a heat pipe grinding wheel for dry cutting for difficult-to-machined materials and a method for manufacturing the heat pipe grinding wheel. The heat pipe grinding wheel comprises a matrix and abrasive particles arranged on the matrix, and is characterized in that the matrix comprises a base and an end cover, the abrasive particles are arranged on the end cover, solid lubricants are coated on the abrasive particles, a heat pipe cavity is further formed between the end cover and the base, an air exhaust hole is further arranged on the base, the inside of the air exhaust hole is communicated with the heat pipe cavity, a plug hole is arranged on the outside of the air exhaust hole, an inner plug and an outer plug which are coaxially arranged are disposed in the plug hole, working media are arranged in the heat pipe cavity, and condensation grooves are arranged on two outer surfaces, which are positioned in a condensation section of the heat pipe cavity, of the end cover at intervals. The heat pipe grinding wheel and the method have the advantages that the structure is simple, the cost is low, heat of a grinding arc area can be effectively dissipated when the difficult-to-machined materials are machined, and the bottleneck problem that coolant is difficult to be filled into an existing grinding arc area for effective heat exchange can be solved.

The invention discloses a method for machining an all-metal screw pump stator. The method comprises the following steps of: 1) machining a stator blank, so that a central hole for forming a stator inner cavity is formed in the stator blank; 2) forming the stator inner cavity by an electrolytic process; 3) polishing the stator inner cavity; and 4) performing surface-hardening treatment on the stator inner cavity. According to the method, the problem of difficulty in machining of the all-metal screw pump stator is solved by combining polishing treatment and surface-hardening treatment by adopting the electrolytic process. The method has obvious advantages on the machining of materials which are difficult to machine and parts with complex shapes or thin-wall parts, and has the characteristics of wide range of the machined materials, high production efficiency, high forming accuracy, capability of recycling electrode assemblies and the like. By the method, the technical blockade of hydraulically-formed all-metal screw pump stators which are used abroad is broken through, and a new method for manufacturing the all-metal screw pump stator is opened up, so that the machining difficulty of the all-metal screw pump stator is reduced effectively, and the machining efficiency is improved.

The invention provides an auxiliary ultrasound milling technological method for laser micro-texture prefabricating. The technological method comprises a laser pretreatment step and an ultrasound auxiliary milling step. The laser pretreatment step comprises the sub-steps that a position parameter of a to-be-machined material is adjusted, so that the position parameter of the to-be-machined material is in accordance with a first predetermined position parameter; and a laser beam is generated, and the spatial posture, corresponding to the to-be-machined material, of the laser beam is adjusted. The ultrasound auxiliary milling step comprises the sub-steps that the position parameter of the to-be-machined materials subjected to laser pretreatment is adjusted, so that the position parameter of the to-be-machined material is in accordance with a second predetermined position parameter; ultrasound vibration of an ultrasound cutter assembly is controlled; the ultrasound cutter assembly is rotated, and the rotation freedom degree, corresponding to the to-be-machined material subjected to laser pretreatment, of the ultrasound cutter assembly is adjusted; and the position relation between the ultrasound cutter assembly and the to-be-machined material subjected to laser pretreatment in the X direction, the Y direction and the Z direction is changed. The invention further relates to an auxiliary ultrasound milling machining system for laser micro-texture prefabricating.