A screw manufacturing round bar feeding device

Abstract

The application relates to the technical field of bolt processing equipment, in particular to a round bar feeding device for bolt manufacturing. In the round bar feeding device for bolt manufacturing provided in the embodiment of the application, a plurality of discharge frames are arranged in the storage rack at a certain inclination angle, the upper and lower adjacent discharge frames are in a head-to-tail lap joint relationship to form a stepped storage channel, and a plurality of fixed-length round bars can be arranged and stored in each discharge frame. A sector-shaped shifting block is rotationally arranged at the discharge end of the lowermost discharge frame, and the arc-shaped notch of the sector-shaped shifting block is accurately matched with the outer diameter of the round bar. When the sector-shaped shifting block rotates, the round bar in the discharge frame is turned to the side through the arc-shaped notch, so that the automatic feeding function is realized. Through the above structural design, the automatic feeding function can be realized through the sector-shaped shifting block, and the feeding frequency of the round bar can be correspondingly controlled by adjusting the rotating speed of the driving motor, so that the processing rhythm of different specifications of furnaces can be matched.

Description

Technical Field

[0001] This application relates to the field of bolt processing equipment technology, and more specifically, to a round bar feeding device for bolt making. Background Technology

[0002] Bolts are commonly used fasteners in mechanical manufacturing. Bolts are usually made of materials such as carbon steel, stainless steel or copper, among which carbon steel round bars (such as medium carbon steel No. 35 and No. 45) are a common choice.

[0003] In related technologies, round bars need to be cut into multiple fixed-length segments by a cutting machine, and then these fixed-length segments of round bars are fed into a furnace for high-temperature treatment. Finally, the round bars after high-temperature treatment are subjected to heat-forging to form hexagonal nuts.

[0004] Because there is a time interval between the feeding of round bars and the high-temperature treatment, the round bars need to be fed periodically. Traditionally, operators need to replenish the round bars into the furnace feed at regular intervals. This method is labor-intensive for operators, and operators are prone to fatigue, leading to fluctuations in the feeding interval. Therefore, how to solve the above-mentioned drawbacks is one of the urgent problems to be solved. Utility Model Content

[0005] In view of this, embodiments of this application provide a round bar feeding device for bolt making.

[0006] To achieve the above objectives, the embodiments of this application provide the following technical solutions:

[0007] A bolt-making round bar feeding device, comprising:

[0008] Base;

[0009] A shelf, which is fixedly mounted on the top of the base;

[0010] Multiple feeding frames are arranged at an angle from top to bottom inside the shelf, with the ends of adjacent feeding frames connected to each other, and multiple round bars arranged inside each feeding frame.

[0011] A fan-shaped lever is rotatably disposed at the discharge end of the bottommost feeding frame, and has an arc-shaped groove along the radial direction that matches the outer diameter of the round bar.

[0012] A drive motor is provided, located beside the feeding frame and fixed coaxially with the center of the sector-shaped lever via a drive shaft; wherein...

[0013] The fan-shaped lever abuts against the round bar through its arc-shaped outer wall. When the arc-shaped groove contacts the round bar, the fan-shaped lever flips the round bar to the side through the arc-shaped groove.

[0014] In some possible implementations, the tip of the arcuate slot is provided with a rounded corner.

[0015] In some possible implementations, the fan-shaped lever is provided with two sets of arc-shaped slots symmetrically along the radial direction, and the two sets of arc-shaped slots are symmetrical to each other.

[0016] In some possible implementations, the surface of the fan-shaped paddle has reinforcing ribs distributed radially.

[0017] In some possible implementations, the fan-shaped lever consists of a first lever and a second lever, which are fixed together by fastening bolts on the reinforcing rib.

[0018] In some possible implementations, the inner wall of the feeding frame is coated with a polishing layer, and the two ends of the round bar are in contact with the feeding frame through the polishing layer.

[0019] The bolt-making round bar feeding device provided in this application embodiment has at least the following beneficial effects:

[0020] In the bolt-making round bar feeding device provided in this application embodiment, multiple layers of feeding frames are arranged at a certain inclination angle inside the storage rack. Adjacent feeding frames are connected end-to-end to form a stepped storage channel. Each feeding frame can store multiple round bars of a fixed length. A fan-shaped lever is rotatably installed at the discharge end of the bottom feeding frame. The arc-shaped slot of the fan-shaped lever precisely matches the outer diameter of the round bar. When the fan-shaped lever rotates, it flips the round bar in the feeding frame to the side through the arc-shaped slot, thereby achieving automatic feeding. Using the above structural design, automatic feeding can be achieved through the fan-shaped lever, and the feeding frequency of the round bars can be controlled by adjusting the speed of the drive motor, thus matching the processing rhythm of furnaces of different specifications. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the structure of the bolt-making round bar feeding device provided in the embodiments of this application;

[0023] Figure 2 for Figure 1 A structural diagram excluding the base;

[0024] Figure 3 for Figure 2 A schematic diagram of the first state of the central sector-shaped lever;

[0025] Figure 4 for Figure 2 A schematic diagram of the second state of the central sector-shaped lever;

[0026] Figure 5 for Figure 1 A schematic diagram of the structure of the sector-shaped lever block in another embodiment;

[0027] Figure 6 for Figure 5 Exploded view.

[0028] In the picture:

[0029] 100. Base;

[0030] 200. Shelves;

[0031] 300. Material cutting frame;

[0032] 400. Round bar;

[0033] 500. Fan-shaped lever; 510. Arc-shaped groove; 520. First lever; 530. Second lever; 540. Reinforcing rib; 550. Fastening bolt;

[0034] 600. Drive motor. Detailed Implementation

[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0036] like Figures 1-4 As shown in the embodiment of this application, the bolt-making round bar 400 feeding device includes a base 100, a shelf 200, multiple unloading frames 300, a fan-shaped lever 500, and a drive motor 600. The base 100 is the supporting structure of the feeding device and is welded from multiple 304 stainless steel square bars. Rubber leveling pads are installed at each of the four corners of the base 100's bottom. These leveling pads ensure that the base 100 remains level on uneven workshop floors, preventing the round bar 400 from shifting due to tilting during the feeding process.

[0037] A shelf 200 is bolted to the top of the base 100. The shelf 200 has a frame structure. The shelf 200 is also welded from 304 stainless steel square tubing. Multiple feed frames 300 are distributed from top to bottom within the shelf 200. Each feed frame 300 is made of 304 stainless steel of a certain thickness and is bent into shape. Each feed frame 300 is arranged in an inclined direction. Furthermore, adjacent feed frames 300 are interconnected end-to-end. The distribution of the multiple feed frames 300 within the shelf 200 is similar to that of a staircase.

[0038] A fan-shaped lever 500 is rotatably mounted on the discharge end of the bottom-level feed frame 300 of the shelf 200. Specifically, the fan-shaped lever 500 has an arc-shaped slot 510 along its radial direction. The outer diameter of the arc-shaped slot 510 is equal to the outer diameter of the round bar 400 placed inside the feed frame 300, so the round bar 400 can enter the arc-shaped slot 510 of the fan-shaped lever 500. Preferably, the tip of the arc-shaped slot 510 is provided with a rounded corner surface. The rounded corner surface of the tip of the arc-shaped slot 510 can replace the original sharp edge, forming a surface contact when it comes into contact with the round bar 400, thereby preventing the tip of the arc-shaped slot 510 from scratching the surface of the round bar 400.

[0039] In this embodiment, a drive motor 600 is fixed to the side of the feeding frame 300 by motor mount bolts. The drive shaft of the drive motor 600 passes through the side wall of the feeding frame 300 and is coaxially fixed with the fan-shaped lever 500. Therefore, when the drive motor 600 rotates, it can drive the fan-shaped lever 500 to rotate synchronously, and transport the round bar 400 to the other side through the arc-shaped slot 510. During the rotation and transportation process, the fan-shaped lever 500 can abut against the round bar 400 located in the feeding frame 300 through its arc-shaped surface, thereby realizing the feeding function of the round bar 400. Since the round bars 400 are arranged along their length in each feeding frame 300, the round bars 400 in the upper feeding frame 300 can be automatically replenished to the lower layer by gravity.

[0040] Preferably, the inner wall of the feeding frame 300 is coated with a polishing layer, the length of the round bar 400 is adapted to the inner width of the feeding frame 300, and the two sides of the round bar 400 are in contact with the feeding frame 300 through the polishing layer.

[0041] In the bolt-making round bar 400 feeding device provided in this application embodiment, multiple layers of feeding frames 300 are arranged at a certain inclination angle inside the shelf 200. The upper and lower adjacent feeding frames 300 are connected end to end to form a stepped storage channel. Each feeding frame 300 can store multiple fixed-length round bars 400. A fan-shaped lever 500 is rotatably arranged at the discharge end of the bottom feeding frame 300. The arc-shaped slot 510 of the fan-shaped lever 500 is precisely matched with the outer diameter of the round bar 400. When the fan-shaped lever 500 rotates, it flips the round bars 400 in the feeding frame 300 to the side through the arc-shaped slot 510, thereby realizing the automatic feeding function. With the above structural design, the automatic feeding function can be realized by the fan-shaped lever 500, and the feeding frequency of the round bars 400 can be controlled by adjusting the speed of the drive motor 600, thereby matching the processing rhythm of furnaces of different specifications.

[0042] In some embodiments, the fan-shaped lever 500 is provided with two sets of arc-shaped slots 510 symmetrically in the radial direction, and the two sets of arc-shaped slots 510 are symmetrical to each other. By setting two sets of symmetrical arc-shaped slots 510, the function of feeding two rods in one rotation can be realized, that is, the feeding function of two round rods 400 can be realized by rotating once, which can meet the needs of working environments with high feeding frequency.

[0043] In some embodiments, such as Figure 5 and Figure 6 As shown, the fan-shaped lever 500 has reinforcing ribs 540 distributed radially on its surface. The fan-shaped lever 500 consists of a first lever 520 and a second lever 530, which are fixed together by fastening bolts 550 on the reinforcing ribs 540. By designing the fan-shaped lever 500 as a modular structure, it can be detachably connected to the rotating shaft. In practical use, different sizes of arc-shaped slots 510 can be replaced using this structure to meet the rapid changeover requirements of mass production of multi-specification bolts.

[0044] The various embodiments or implementation methods described in this specification are presented in a progressive manner. Each embodiment focuses on the differences from other embodiments, and the same or similar parts between the embodiments can be referred to each other.

[0045] It should be noted that the terms "one embodiment," "embodiment," "exemplary embodiment," "some embodiments," etc., mentioned in the specification indicate that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, such phrases do not necessarily refer to the same embodiment. Moreover, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments, whether explicitly described or not, is within the knowledge scope of those skilled in the art.

[0046] Generally speaking, terms should be understood at least in part by their use in context. For example, at least in part by context, the term "one or more" as used in the text can be used to describe any feature, structure, or characteristic of the singular meaning, or a combination of features, structures, or characteristics of the plural meaning. Similarly, at least in part by context, terms such as "a" or "the" can also be understood to convey either singular or plural usage.

[0047] It should be readily understood that the terms “on,” “above,” and “on top of” in this disclosure should be interpreted in the broadest possible sense, such that “on” means not only “directly on something” but also “on something” with an intermediate feature or layer therebetween, and that “above” or “on top of” means not only “on top of something” but also “on top of something” without an intermediate feature or layer therebetween (i.e., directly on something).

[0048] Furthermore, for ease of explanation, spatially relative terms such as "below," "below," "under," "above," and "above" may be used to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation other than those shown in the figures. The device may have other orientations (rotated 90 degrees or in other orientations), and the spatially relative descriptive terms used herein may be interpreted accordingly.

[0049] As used herein, the term "substrate" refers to the material on which subsequent material layers are added. The substrate itself may be patterned. The material added on top of the substrate may be patterned or may remain unpatterned. Furthermore, the substrate may include a wide range of materials, such as silicon, germanium, gallium arsenide, indium phosphide, etc. Alternatively, the substrate may be made of a non-conductive material (e.g., glass, plastic, or sapphire wafers).

[0050] The term "layer" as used herein can refer to a portion of material comprising a region of thickness. A layer may extend over the entire underlying or overlying structure, or may have a extent smaller than that of the underlying or overlying structure. Furthermore, a layer may be a region of a homogeneous or non-homogeneous continuous structure, with a thickness less than that of the continuous structure. For example, a layer may be located between the top and bottom surfaces of the continuous structure, or between any pairs of lateral planes at the top and bottom surfaces. A layer may extend laterally, vertically, and / or along a tapered surface. A substrate may be a layer, and may include one or more layers, and / or may have one or more layers located on, above, and / or below it. A layer may include multiple layers. For example, an interconnect layer may include one or more conductor and contact layers (forming contacts, interconnects, and / or vias therein) and one or more dielectric layers.

[0051] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A round bar feeding device for bolt manufacturing, characterized in that, include: Base; A shelf, which is fixedly mounted on the top of the base; Multiple feeding frames are arranged at an angle from top to bottom inside the shelf, with the ends of adjacent feeding frames connected to each other, and multiple round bars arranged inside each feeding frame. A fan-shaped lever is rotatably disposed at the discharge end of the bottommost feeding frame, and has an arc-shaped groove along the radial direction that matches the outer diameter of the round bar. A drive motor is provided, located beside the feeding frame and fixed coaxially with the center of the sector-shaped lever via a drive shaft; wherein... The fan-shaped lever abuts against the round bar through its arc-shaped outer wall. When the arc-shaped groove contacts the round bar, the fan-shaped lever flips the round bar to the side through the arc-shaped groove.

2. The bolted round bar loading device of claim 1, wherein: The tip of the arc-shaped groove is provided with a rounded corner surface.

3. The bolted round bar loading device of claim 1, wherein: The fan-shaped lever is provided with two sets of arc-shaped slots symmetrically along the radial direction, and the two sets of arc-shaped slots are symmetrical to each other.

4. The bolted round bar loading device of claim 1, wherein: The surface of the fan-shaped paddle block has reinforcing ribs distributed radially.

5. The bolted round bar loading device of claim 4, wherein: The fan-shaped lever is composed of a first lever and a second lever, which are fixed together by fastening bolts on the reinforcing rib.

6. The bolted round bar loading device of claim 1, wherein: The inner wall of the feeding frame is coated with a polishing layer, and the two ends of the round bar are in contact with the feeding frame through the polishing layer.

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