Non-ferrous alloy material processing heat treatment equipment
By using a multi-layer material support structure and a vent design, the problem of uneven heating in the hot working of non-ferrous metals is solved, achieving uniform heating of materials and energy saving, thereby improving production efficiency and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANTONG HAIMEN XINRUI SHIP PARTS CO LTD
- Filing Date
- 2025-08-11
- Publication Date
- 2026-06-26
AI Technical Summary
In existing non-ferrous metal hot working processes, the stacking of billets leads to uneven heating, prolonging heating time and wasting energy.
The material support structure is multi-layered, combined with ventilation holes and partitioned material support grooves, and equipped with sliding hooks to suspend materials, so as to achieve orderly placement of materials and utilization of three-dimensional space, and enhance airflow during heat treatment.
This achieves uniform heating of materials, shortens the burn-through time, reduces energy consumption, improves production efficiency, and lowers production costs.
Smart Images
Figure CN224411830U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal processing technology, specifically to a heat treatment equipment for processing non-ferrous metal alloy materials. Background Technology
[0002] Non-ferrous metal hot working refers to the processing technology of plastic deformation or forming of non-ferrous metals and their alloys such as copper, aluminum, magnesium, and titanium at high temperatures. By heating the metal material to above its recrystallization temperature, its shape, size, and properties can be changed using methods such as forging, rolling, extrusion, and drawing. This process can improve the internal structure of the metal, eliminate defects, enhance mechanical properties, and simultaneously enable the forming of complex-shaped parts.
[0003] Heating is a crucial step in the hot working of non-ferrous metals. Currently, the industry commonly uses a method of stacking non-ferrous metal billets before feeding them into a heating furnace. However, this stacking method has significant drawbacks: the billets are compressed and obstructed, making it difficult for the internal material to fully contact the heat source. This not only greatly reduces heating uniformity but also often results in an uneven heating phenomenon where the outside is hot while the inside is cold. To achieve the required process temperature, the heating time must be extended, which not only reduces production efficiency but also wastes a lot of energy, thus increasing production costs. Utility Model Content
[0004] To solve the above-mentioned problems, this utility model proposes a heat treatment equipment for processing non-ferrous metal alloy materials that prevents the accumulation of non-ferrous metals, allows for rapid and thorough heating, and reduces time and energy consumption.
[0005] To solve the above-mentioned technical problems, the technical solution proposed by this utility model is: a heat treatment equipment for processing non-ferrous metal alloy materials, comprising:
[0006] The frame includes an upper frame, a lower frame, and several vertical rods, wherein the vertical rods are fixedly disposed between the upper frame and the lower frame;
[0007] The material support mesh is provided in several groups between the upper frame and the lower frame, and each group of material support mesh is distributed in several ways. The four corners of the material support mesh are connected and fixed to the vertical rods, and several support columns are fixed at equal intervals on the material support mesh.
[0008] The hanging rack is fixed on the upper frame and has several hooks.
[0009] Furthermore, the material support mesh plate has several equidistantly distributed air holes.
[0010] Furthermore, the edge of the material support mesh is fixedly provided with a protective strip, and the material support mesh is divided into material support grooves of different sizes by several horizontal and vertical partitions.
[0011] Furthermore, the hanging frames above each set of material support mesh plates are evenly and neatly distributed.
[0012] Furthermore, the hanger includes hanging rods and support rods, with the support rods symmetrically fixed above the upper frame and the hanging rods fixed between the support rods.
[0013] Furthermore, the upper end of the hook is integrally formed with a connecting ring, which is sleeved on the hanging rod and can slide.
[0014] Compared with existing technologies, the advantages of this invention are as follows: The equipment adopts a multi-layered material support structure, combined with material support troughs of different sizes, which allows for the orderly placement of materials in a classified manner, avoiding stacking and compression. Simultaneously, the upper rack can suspend materials via sliding hooks, ensuring an orderly arrangement of suspended materials and creating a three-dimensional space utilization with the lower support layer, further preventing accumulation. The ventilation holes on the material support structure enhance airflow during heat treatment, allowing for more uniform heating of the materials. Combined with the layered layout, heat can quickly penetrate each material, significantly shortening the heating time and reducing energy consumption. Attached Figure Description
[0015] Figure 1 This is a perspective view of the present invention;
[0016] Figure 2 This is a top view of the present invention;
[0017] Figure 3 This is the front view of this utility model;
[0018] Figure 4 This is a side view of the present invention.
[0019] As shown in the figure: 1. Upper frame; 2. Lower frame; 3. Vertical bar; 4. Material support mesh plate; 5. Support column; 6. Hook; 7. Ventilation hole; 8. Protective strip; 9. Horizontal partition bar; 10. Vertical partition bar; 11. Hanging rod; 12. Support rod; 13. Connecting ring. Detailed Implementation
[0020] The present invention will now be described in further detail with reference to the accompanying drawings.
[0021] Combined with appendix Figure 1 Appendix Figure 2 Appendix Figure 3 A heat treatment device for processing non-ferrous metal alloy materials includes: a frame, including an upper frame 1, a lower frame 2 and a plurality of vertical rods 3, wherein the vertical rods 3 are fixedly disposed between the upper frame 1 and the lower frame 2; and a material support mesh plate 4, wherein a plurality of sets are provided between the upper frame 1 and the lower frame 2, wherein the material support mesh plate 4 has a plurality of vent holes 7 evenly distributed on it, which can enhance the airflow during heat treatment, make the non-ferrous metal alloy material heated more evenly, and improve the heat treatment effect.
[0022] Combined with appendix Figure 1 Appendix Figure 2 Appendix Figure 3 Each set of material support mesh plates 4 is distributed vertically. The four corners of the material support mesh plate 4 are connected and fixed to the vertical rods 3. Several support columns 5 are fixed at equal intervals on the material support mesh plate 4. Protective strips 8 are fixed on the edge of the material support mesh plate 4 to prevent materials from slipping off the edge of the material support mesh plate 4. The material support mesh plate 4 is divided into material support grooves of different sizes by several horizontal partitions 9 and vertical partitions 10, which can classify and place different materials, make reasonable use of space, and ensure uniform heating.
[0023] Combined with appendix Figure 1 Appendix Figure 4 The hanging rack is fixedly installed on the upper frame 1. The hanging rack includes hanging rods 11 and support rods 12. The support rods 12 are symmetrically fixed above the upper frame 1, and the hanging rods 11 are fixed between the support rods 12. The structure is stable and can stably support the suspended non-ferrous metal alloy materials, ensuring processing safety. Several hanging racks are provided, and the racks above each set of material support mesh plates 4 are evenly and neatly distributed, allowing for an orderly arrangement of suspended materials and making full use of space.
[0024] Combined with appendix Figure 1 The hanging rack is equipped with several hooks 6. The upper end of each hook 6 is integrally formed with a connecting ring 13. The connecting ring 13 is sleeved on the hanging rod 11 and can slide, so as to flexibly adjust the hook spacing to adapt to the hanging needs of materials of different sizes.
[0025] The specific implementation of this utility model is as follows: In use, the non-ferrous metal alloy material to be treated is first placed into the material tray 4, which is divided by horizontal partitions 9 and vertical partitions 10. A suitable tray is selected based on the material size. Protective strips 8 prevent the material from slipping. Materials with holes are hung on hooks 6 of the hanger, and the spacing is adjusted by sliding the connecting ring 13 on the hanging rod 11 to ensure stable suspension. After the material is placed, the equipment is placed in the heat treatment furnace. The frame consisting of the upper frame 1, lower frame 2, and vertical rods 3 ensures structural stability. During heat treatment, support columns 5 support the material, reducing its contact area with the material tray 4. The ventilation holes 7 of the material tray 4 promote uniform airflow circulation. Combined with the distribution of multiple layers of material tray 4, the material is heated evenly and efficiently. After treatment, the equipment is removed, and the material is removed after cooling.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the term "connection" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; for those skilled in the art, the specific meaning of the above term in this utility model can be understood according to the specific circumstances.
[0027] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. A heat treatment device for processing non-ferrous metal alloy materials, characterized in that, include: The frame includes an upper frame (1), a lower frame (2) and several vertical rods (3), wherein the vertical rods (3) are fixedly disposed between the upper frame (1) and the lower frame (2); The material support mesh (4) is provided in several groups between the upper frame (1) and the lower frame (2), and each group of material support mesh (4) is distributed vertically. The four corners of the material support mesh (4) are connected and fixed to the vertical rod (3). Several support columns (5) are fixed at equal intervals on the material support mesh (4). The bracket is fixed on the upper frame (1) and has several hooks (6).
2. The heat treatment equipment for processing non-ferrous metal alloy materials according to claim 1, characterized in that: The material support mesh plate (4) has several air holes (7) evenly distributed on it.
3. The heat treatment equipment for processing non-ferrous metal alloy materials according to claim 1, characterized in that: The material support mesh plate (4) is fixedly provided with protective strips (8) on its edge. The material support mesh plate (4) is divided into material support grooves of different sizes by several horizontal partitions (9) and vertical partitions (10).
4. The heat treatment equipment for processing non-ferrous metal alloy materials according to claim 1, characterized in that: The hanging frames above each set of material support mesh plates (4) are evenly and neatly distributed.
5. The heat treatment equipment for processing non-ferrous metal alloy materials according to claim 1, characterized in that: The hanging bracket includes a hanging rod (11) and a support rod (12). The support rod (12) is symmetrically fixed above the upper frame (1), and the hanging rod (11) is fixed between the support rods (12).
6. The heat treatment equipment for processing non-ferrous metal alloy materials according to claim 5, characterized in that: The upper end of the hook (6) is integrally formed with a connecting ring (13), which is sleeved on the hanging rod (11) and can slide.