A swirl-type plasma torch
The improved rotary plasma spray gun, with its enhanced transmission and carrying mechanisms, solves the problem of inconvenient spraying on the inner walls of the equipment, achieving all-around spraying and improved operational stability, thus enhancing the flexibility and convenience of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO DECHUANG SURFACE TECH ENG CO LTD
- Filing Date
- 2025-08-13
- Publication Date
- 2026-06-26
AI Technical Summary
Existing rotary plasma spray guns are inconvenient to use when spraying the inner sidewalls of equipment and are relatively heavy, which affects the ease of use.
A rotary plasma spray gun with a transmission mechanism and a carrying mechanism was designed. The transmission mechanism drives the spray gun to rotate through an electric motor, and the carrying mechanism improves stability through an arc-shaped shoulder component and a grip. The transmission shaft is detachable to adapt to different usage needs.
It enables all-around spraying of the workpiece interior, improving the spraying effect and operational stability, and enhancing the flexibility and convenience of the device.
Smart Images

Figure CN224411880U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plasma spray gun technology, specifically a rotary plasma spray gun. Background Technology
[0002] A rotary plasma spray gun is a device that uses plasma technology for material surface treatment or coating deposition. It generates a high-temperature, high-speed plasma jet to heat the material to a molten or semi-molten state, accelerating it before spraying it onto the substrate surface to form a coating with specific properties. The rotary plasma spray gun is characterized by its unique plasma generation and acceleration method, typically involving the confinement and acceleration of the plasma by a magnetic field, making the spraying process more efficient and stable.
[0003] However, in the existing technology, such plasma spray guns are more troublesome and inconvenient to spray when the inner sidewalls of some equipment need to be coated. In addition, the weight of the plasma spray gun is much heavier than other spray guns, which is also more inconvenient for workers to handle and use. Therefore, a rotary plasma spray gun is needed to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a rotary plasma spray gun to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a rotary plasma spray gun, comprising a spray gun body, a transmission mechanism for driving the spray gun body to rotate is provided on one side of the surface of the spray gun body, the transmission mechanism includes a fixing member, a transmission shaft, a first gear, a motor, and a second gear, the fixing member is provided on one side of the surface of the spray gun body, the transmission shaft is movably arranged inside the fixing member through a bearing, the first gear is fixedly arranged on the outer surface of the transmission shaft, the motor is fixedly arranged on one side of the surface of the fixing member, the second gear is fixedly arranged at the power output shaft end of the motor, the first gear and the second gear mesh with each other, and a carrying mechanism for carrying the device and improving the stability of the spray gun body is provided at the upper end of the fixing member.
[0006] Preferably, the carrying mechanism includes an arc-shaped shoulder component, a column, a movable block, an extension component, and a connecting rod. The arc-shaped shoulder component is provided on one side of the upper end of the fixed component, and the column is fixedly provided at the lower end of the arc-shaped shoulder component. The movable block is movably sleeved on the outer surface of the column, and the extension component is fixedly provided on the surface of the movable block. The connecting rod is fixedly provided at the lower end of the extension component, and the connecting rod is fixedly connected to the fixed component. It is fixed to the user's shoulder by the carrying mechanism, and then the user holds the handle with both hands, which can significantly improve the stability of the plasma spray gun and thus improve the spraying effect of the plasma spray gun.
[0007] Preferably, a compression screw is provided on one side of the surface of the movable block by means of a threaded screw. By tightening the compression screw, the movable block is pressed against the outer surface of the column, thereby fixing its position.
[0008] Preferably, handles are fixedly provided on both sides of the upper end of the extension, and the stability of the device during use can be ensured by the arc-shaped shoulder component in conjunction with the handles.
[0009] Preferably, a limit block is provided on the outer surface of the lower end of the column by means of a threaded engagement. The movable block can be removed from the surface of the column by rotating and removing the limit block.
[0010] Preferably, the drive shaft and the spray gun body are fixedly connected by locking screws. The locking screws allow the drive shaft and the spray gun body to be disassembled at any time when needed, so that the drive shaft and the spray gun body can be used separately.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] 1. This utility model can conveniently perform all-round plasma spraying on the interior of a workpiece. Simply insert the spray gun body into the workpiece, and then the motor can drive the spray gun body to rotate 360°. This allows for convenient and comprehensive spraying of the interior of the workpiece, thereby improving the spraying effect of this device.
[0013] 2. This utility model uses an arc-shaped shoulder component to fix the device to the user's shoulder, allowing the user to hold the handle with both hands. This significantly improves the stability of the plasma spray gun and thus enhances the spraying effect. Furthermore, the arc-shaped shoulder component and fixing parts of the device's stable carrying mechanism can be disassembled as needed. When not in use, the limiting block can be removed by rotating it, and the movable block can be removed downwards from the column surface. The operator can then use the device by simply holding the handle. This provides a high degree of flexibility in the use of this device. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of a rotary plasma spray gun according to the present invention;
[0015] Figure 2 This is a side view of a rotary plasma spray gun according to the present invention.
[0016] Figure 3 This is an overall structural view of the transmission mechanism in a rotary plasma spray gun according to this utility model.
[0017] In the diagram: 1. Spray gun body; 2. Fixing component; 3. Drive shaft; 4. First gear; 5. Motor; 6. Second gear; 7. Arc-shaped shoulder component; 8. Column; 9. Movable block; 10. Extension component; 11. Connecting rod; 12. Pressing screw; 13. Handle; 14. Limiting block. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-3 This utility model provides a technical solution: This utility model discloses a rotary plasma spray gun, including a spray gun body 1. A transmission mechanism for driving the spray gun body 1 to rotate is provided on one side of the surface of the spray gun body 1. The transmission mechanism includes a fixing member 2, a transmission shaft 3, a first gear 4, a motor 5, and a second gear 6. The fixing member 2 is provided on one side of the surface of the spray gun body 1. The transmission shaft 3 is movably arranged inside the fixing member 2 through a bearing. The first gear 4 is fixedly arranged on the outer surface of the transmission shaft 3. The motor 5 is fixedly arranged on one side of the surface of the fixing member 2. The second gear 6 is fixedly arranged at the power output shaft end of the motor 5. The first gear 4 and the second gear 6 mesh with each other. A carrying mechanism for carrying the device and improving the stability of the spray gun body 1 is provided on the upper end of the fixing member 2.
[0020] The carrying mechanism includes an arc-shaped shoulder component 7, a column 8, a movable block 9, an extension component 10, and a connecting rod 11. The arc-shaped shoulder component 7 is provided on one side of the upper end of the fixing component 2, and the column 8 is fixedly provided at the lower end of the arc-shaped shoulder component 7. The movable block 9 is movably sleeved on the outer surface of the column 8, and the extension component 10 is fixedly provided on the surface of the movable block 9. The connecting rod 11 is fixedly provided at the lower end of the extension component 10. The connecting rod 11 is fixedly connected to the fixing component 2 and is fixed to the user's shoulder through the carrying mechanism. Then, the user holds the handle 13 with both hands, which can significantly improve the stability of the plasma spray gun and thus improve the spraying effect of the plasma spray gun.
[0021] A pressing screw 12 is provided on one side of the surface of the movable block 9 by means of a threaded screw. By tightening the pressing screw 12, the movable block 9 can be pressed against the outer surface of the column 8, thereby fixing the position of the movable block 9.
[0022] Both sides of the upper end of the extension 10 are fixedly provided with handles 13. The stability of the device during use can be ensured by the arc-shaped shoulder component 7 in conjunction with the handles 13.
[0023] The lower outer surface of the column 8 is provided with a limit block 14 by means of a threaded engagement. By rotating and removing the limit block 14, the movable block 9 can be removed from the surface of the column 8.
[0024] The drive shaft 3 and the spray gun body 1 are fixedly connected by a locking screw. The locking screw allows the drive shaft 3 and the spray gun body 1 to be separated at any time when needed, so that the drive shaft 3 and the spray gun body 1 can be used separately.
[0025] Working principle: When using this device, it can easily perform all-round plasma spraying on the interior of the workpiece. Simply insert the spray gun body 1 into the workpiece, and then the motor 5 can drive the spray gun body 1 to rotate 360°. This allows for comprehensive spraying of the interior of the workpiece, improving the spraying effect of this device. The spray gun body 1 can be disassembled as needed. By tightening the screws, the drive shaft 3 can be separated from the spray gun body 1 at any time, allowing for convenient use of the drive shaft 3 and the spray gun body 1 separately.
[0026] Meanwhile, due to the addition of a motor 5 and a corresponding transmission structure, this device also incorporates an additional stabilizing structure to ensure stability when the ion spray gun is inserted into the workpiece for processing. The arc-shaped shoulder component 7 is fixed to the user's shoulder, and the user holds the handle 13 with both hands, significantly improving the stability of the ion spray gun and thus enhancing the coating effect. Furthermore, the arc-shaped shoulder component 7 and the fixing component 2 of the device's stabilizing carrying mechanism can be disassembled as needed. When not in use, the limiting block 14 can be removed by rotating it, and the movable block 9 can be removed downwards from the surface of the column 8. The operator can then use the device by hand, holding only the handle 13. This provides a high degree of flexibility in the use of this device.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rotary plasma spray gun, comprising a spray gun body (1), characterized in that: The spray gun body (1) has a transmission mechanism on one side of its surface for rotating the spray gun body (1). The transmission mechanism includes a fixing part (2), a transmission shaft (3), a first gear (4), a motor (5), and a second gear (6). The fixing part (2) is provided on one side of the surface of the spray gun body (1). The transmission shaft (3) is movably arranged inside the fixing part (2) through a bearing. The first gear (4) is fixedly arranged on the outer surface of the transmission shaft (3). The motor (5) is fixedly arranged on one side of the surface of the fixing part (2). The second gear (6) is fixedly arranged at the power output shaft end of the motor (5). The first gear (4) and the second gear (6) mesh with each other. The upper end of the fixing part (2) is provided with a carrying mechanism for carrying the device to improve the stability of the spray gun body (1).
2. The rotary plasma spray gun according to claim 1, characterized in that: The carrying mechanism includes an arc-shaped shoulder component (7), a column (8), a movable block (9), an extension component (10), and a connecting rod (11). An arc-shaped shoulder component (7) is provided on one side of the upper end of the fixing component (2). A column (8) is fixedly provided at the lower end of the arc-shaped shoulder component (7). A movable block (9) is movably sleeved on the outer surface of the column (8). An extension component (10) is fixedly provided on the surface of the movable block (9). A connecting rod (11) is fixedly provided at the lower end of the extension component (10). The connecting rod (11) is fixedly connected to the fixing component (2).
3. A rotary plasma spray gun according to claim 2, characterized in that: A compression screw (12) is provided on one side of the surface of the movable block (9) by means of a threaded engagement.
4. A rotary plasma spray gun according to claim 2, characterized in that: The extension (10) has handles (13) fixedly installed on both sides of its upper end.
5. A rotary plasma spray gun according to claim 2, characterized in that: The lower outer surface of the column (8) is provided with a limit block (14) by means of a threaded engagement.
6. A rotary plasma spray gun according to claim 1, characterized in that: The drive shaft (3) is fixedly connected to the spray gun body (1) by locking screws.