Automatic ultrasonic boiler wall thickness detector
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG TAIYANG SPECIAL EQUIP TESTING TECH CO LTD
- Filing Date
- 2025-08-19
- Publication Date
- 2026-06-26
Smart Images

Figure CN224416043U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an automatic pipe wall thickness detector, and in particular to an automatic ultrasonic boiler pipe wall thickness detector, belonging to the field of ultrasonic boiler pipe wall thickness detection technology. Background Technology
[0002] A boiler is an energy conversion device. The energy input to a boiler includes the chemical energy of fuel and electrical energy. The boiler outputs steam, high-temperature water or organic heat carrier with a certain amount of heat energy. During the processing of boiler pipes, an ultrasonic boiler automatic detector is needed to detect the pipe wall thickness.
[0003] However, existing ultrasonic boiler tube wall thickness automatic detectors are not convenient for clamping and limiting boiler tubes in actual use. Generally, workers need to manually support the tubes, which requires a lot of labor. Utility Model Content
[0004] The main purpose of this invention is to solve the problem of inconvenient clamping and limiting of boiler pipes, and to provide an ultrasonic boiler pipe wall thickness automatic detector.
[0005] The objective of this utility model can be achieved by adopting the following technical solution:
[0006] An automatic ultrasonic boiler tube wall thickness detector includes a base plate and a lifting assembly mounted on the base plate. An electric slide rail is mounted on the lifting assembly, and an ultrasonic detector is mounted on the electric slide rail. A first connecting plate is mounted on the base plate, and a hydraulic telescopic rod is mounted on the first connecting plate. A movable plate is mounted on the output end of the hydraulic telescopic rod, and a clamping frame is mounted on the movable plate.
[0007] Preferably, the lifting assembly includes a lifting plate, a lifting frame, and reinforcing ribs. The lifting frame is mounted on the base plate, the reinforcing ribs are mounted on the lifting frame, the lifting plate is mounted on the top of the lifting frame, and the electric slide rail is mounted on the lifting plate.
[0008] Preferably, a connecting column is installed on the electric slide rail, and one end of the connecting column is connected to the ultrasonic detector.
[0009] Preferably, a base column is installed on the base plate, a support frame is installed at one end of the base column, and the hydraulic telescopic rod is installed on the support frame.
[0010] Preferably, a side rod is installed on the first connecting plate, a guide ring is installed at one end of the side rod, and a guide rod is installed on the movable plate, the guide rod being slidably connected to the guide ring.
[0011] Preferably, one of the clamping frames is equipped with a base rod, one end of which is connected to one of the movable plates.
[0012] Preferably, a second connecting plate is mounted on another movable plate, and a connecting rod is rotatably mounted on the second connecting plate. One end of the connecting rod is connected to another clamping frame. A motor is mounted on the movable plate, and a rotating rod is mounted on the connecting rod. A rotating hole that cooperates with the rotating rod is opened on the second connecting plate, and the output end of the motor is connected to the rotating rod.
[0013] Preferably, a support column is installed on the movable plate, a motor frame is installed at one end of the support column, and the motor is installed on the motor frame.
[0014] Preferably, the bottom of the base plate is equipped with multiple base legs.
[0015] The beneficial technical effects of this utility model are as follows:
[0016] 1. The ultrasonic boiler tube wall thickness automatic detector of this utility model is equipped with a hydraulic telescopic rod. When the hydraulic telescopic rod is activated, it can drive the moving plate to move. When the moving plate moves, it can clamp and limit the pipe.
[0017] 2. By setting up an electric slide rail, the ultrasonic detector can be moved when the electric slide rail is activated, thus facilitating the ultrasonic detector to inspect the pipeline. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the base leg structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the motor structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the hydraulic telescopic rod structure of this utility model;
[0022] Figure 5 This is a schematic diagram of the guide ring structure of this utility model;
[0023] Figure 6 This is a schematic diagram of the clamping frame structure of this utility model.
[0024] In the diagram: 1. Base plate; 2. Lifting plate; 3. Electric slide rail; 4. Connecting column; 5. Ultrasonic detector; 6. Lifting frame; 7. Base leg; 8. First connecting plate; 9. Side rod; 10. Guide ring; 11. Guide rod; 12. Hydraulic telescopic rod; 13. Support frame; 14. Base column; 15. Moving plate; 16. Base rod; 17. Clamping frame; 18. Second connecting plate; 19. Connecting rod; 20. Reinforcing rib; 21. Motor; 22. Motor frame; 23. Support column; 24. Rotating rod. Detailed Implementation
[0025] To enable those skilled in the art to understand the technical solution of this utility model more clearly, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings, but the implementation of this utility model is not limited thereto.
[0026] like Figures 1-6 As shown, the ultrasonic boiler tube wall thickness automatic detector provided in this embodiment includes a base plate 1 and a lifting assembly mounted on the base plate 1. An electric slide rail 3 is mounted on the lifting assembly, and an ultrasonic detector 5 is mounted on the electric slide rail 3. A first connecting plate 8 is mounted on the base plate 1, and a hydraulic telescopic rod 12 is mounted on the first connecting plate 8. A moving plate 15 is mounted on the output end of the hydraulic telescopic rod 12, and a clamping frame 17 is mounted on the moving plate 15. By setting the hydraulic telescopic rod 12, the hydraulic telescopic rod 12 can drive the moving plate 15 to move. When the moving plate 15 moves, it can clamp and limit the pipe. By setting the electric slide rail 3, the electric slide rail 3 can drive the ultrasonic detector 5 to move, thereby facilitating the ultrasonic detector 5 to detect the pipe.
[0027] In this embodiment, as Figure 1 and Figure 2 As shown, the lifting assembly includes a lifting plate 2, a lifting frame 6, and a reinforcing rib 20. The lifting frame 6 is installed on the base plate 1, and the reinforcing rib 20 is installed on the lifting frame 6. The lifting plate 2 is installed on the top of the lifting frame 6, and an electric slide rail 3 is installed on the lifting plate 2. By setting the lifting frame 6, the reinforcing rib 20, and the lifting plate 2 to cooperate with each other, the electric slide rail 3 can be easily supported. A connecting column 4 is installed on the electric slide rail 3, and one end of the connecting column 4 is connected to the ultrasonic detector 5. By setting the connecting column 4, the ultrasonic detector 5 can be easily supported.
[0028] In this embodiment, as Figure 1 , Figure 2 and Figure 5As shown, a base column 14 is installed on the base plate 1, and a support frame 13 is installed at one end of the base column 14. A hydraulic telescopic rod 12 is installed on the support frame 13. By setting the support frame 13 and the base column 14 to cooperate with each other, the hydraulic telescopic rod 12 can be easily supported. A side rod 9 is installed on the first connecting plate 8, and a guide ring 10 is installed at one end of the side rod 9. A guide rod 11 is installed on the moving plate 15. The guide rod 11 and the guide ring 10 are slidably connected. By setting the guide rod 11 and the guide ring 10 to be slidably connected, the clamping frame 17 can be easily guided and limited. By setting the side rod 9, the guide ring 10 can be easily supported.
[0029] In this embodiment, as Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, a base rod 16 is mounted on one of the clamping frames 17, and one end of the base rod 16 is connected to one of the movable plates 15. The base rod 16 facilitates support for the clamping frame 17. A second connecting plate 18 is mounted on the other movable plate 15, and a connecting rod 19 is rotatably mounted on the second connecting plate 18. One end of the connecting rod 19 is connected to the other clamping frame 17. A motor 21 is mounted on the movable plate 15, and a rotating rod 24 is mounted on the connecting rod 19. The second connecting plate 18 has a rotating hole that mates with the rotating rod 24. The motor 21... The output end is connected to the rotating rod 24. By setting the motor 21, the motor 21 can drive the clamping frame 17 to rotate, which makes it easy to put the pipe through the ultrasonic detector 5 and place it on the clamping frame 17. The moving plate 15 is equipped with a support column 23. One end of the support column 23 is equipped with a motor frame 22. The motor frame 22 is equipped with a motor 21. By setting the support column 23 and the motor frame 22 to cooperate with each other, the motor 21 can be easily supported. The bottom of the base plate 1 is equipped with multiple bottom legs 7. By setting the bottom legs 7, the base plate 1 can be easily supported.
[0030] In this embodiment, as Figures 1-6 As shown in the figure, the working process of the ultrasonic boiler tube wall thickness automatic detector provided in this embodiment is as follows:
[0031] Step 1: Pass one end of the pipe through the ultrasonic detector 5 and place it on a clamping frame 17 in the base plate 1i. Start the motor 21 to drive the clamping frame 17 to rotate, so that the clamping frame 17 is aligned with the pipe. Start the hydraulic telescopic rod 12 to drive the clamping frame 17 to move and clamp and limit the pipe.
[0032] Step 2: The electric slide rail 3 is activated, which moves the ultrasonic detector 5 to inspect the pipeline and transmits the test data to the computer for storage.
[0033] In summary, in this embodiment, the ultrasonic boiler tube wall thickness automatic detector, by setting a hydraulic telescopic rod 12, can drive the moving plate 15 to move when the hydraulic telescopic rod 12 is activated. When the moving plate 15 moves, it can clamp and limit the pipe. By setting an electric slide rail 3, the electric slide rail 3 can drive the ultrasonic detector 5 to move, thereby facilitating the ultrasonic detector 5 to detect the pipe. By setting a lifting frame 6, a reinforcing rib 20 and a lifting plate 2 to cooperate with each other, the electric slide rail 3 can be easily supported. By setting a connecting column 4, the ultrasonic detector 5 can be easily supported. By setting a support frame 13 and a base column, the ultrasonic detector 5 can be easily supported. The 14 components work together to facilitate support for the hydraulic telescopic rod 12. The guide rod 11 and guide ring 10 are slidably connected to facilitate guidance and limiting of the clamping frame 17. The side rod 9 is provided to facilitate support for the guide ring 10. The bottom rod 16 is provided to facilitate support for the clamping frame 17. The motor 21 is provided, and when it is started, it can drive the clamping frame 17 to rotate, making it easy to place the pipe through the ultrasonic detector 5 on the clamping frame 17. The support column 23 and motor frame 22 work together to facilitate support for the motor 21. The bottom leg 7 is provided to facilitate support for the base plate 1.
[0034] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.
[0035] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes that element.
[0036] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.
Claims
1. An ultrasonic boiler tube wall thickness automatic detector, characterized in that, The device includes a base plate (1) and a lifting assembly mounted on the base plate (1). An electric slide rail (3) is mounted on the lifting assembly. An ultrasonic detector (5) is mounted on the electric slide rail (3). A first connecting plate (8) is mounted on the base plate (1). A hydraulic telescopic rod (12) is mounted on the first connecting plate (8). A movable plate (15) is mounted on the output end of the hydraulic telescopic rod (12). A clamping frame (17) is mounted on the movable plate (15).
2. The ultrasonic boiler tube wall thickness automatic detector according to claim 1, characterized in that, The lifting assembly includes a lifting plate (2), a lifting frame (6) and a reinforcing rib (20). The lifting frame (6) is installed on the base plate (1), the reinforcing rib (20) is installed on the lifting frame (6), the lifting plate (2) is installed on the top of the lifting frame (6), and the electric slide rail (3) is installed on the lifting plate (2).
3. The ultrasonic boiler tube wall thickness automatic detector according to claim 1, characterized in that, A connecting column (4) is installed on the electric slide rail (3), and one end of the connecting column (4) is connected to the ultrasonic detector (5).
4. The ultrasonic boiler tube wall thickness automatic detector according to claim 1, characterized in that, A base column (14) is installed on the base plate (1), a support frame (13) is installed at one end of the base column (14), and the hydraulic telescopic rod (12) is installed on the support frame (13).
5. The ultrasonic boiler tube wall thickness automatic detector according to claim 1, characterized in that, A side rod (9) is installed on the first connecting plate (8), and a guide ring (10) is installed at one end of the side rod (9). A guide rod (11) is installed on the moving plate (15), and the guide rod (11) is slidably connected to the guide ring (10).
6. The ultrasonic boiler tube wall thickness automatic detector according to claim 1, characterized in that, One of the clamping frames (17) is equipped with a base rod (16), one end of which is connected to one of the movable plates (15).
7. The ultrasonic boiler tube wall thickness automatic detector according to claim 6, characterized in that, A second connecting plate (18) is mounted on another movable plate (15). A connecting rod (19) is rotatably mounted on the second connecting plate (18). One end of the connecting rod (19) is connected to another clamping frame (17). A motor (21) is mounted on the movable plate (15). A rotating rod (24) is mounted on the connecting rod (19). A rotating hole that cooperates with the rotating rod (24) is opened on the second connecting plate (18). The output end of the motor (21) is connected to the rotating rod (24).
8. The ultrasonic boiler tube wall thickness automatic detector according to claim 7, characterized in that, A support column (23) is installed on the movable plate (15), and a motor frame (22) is installed at one end of the support column (23), and the motor (21) is installed on the motor frame (22).
9. The ultrasonic boiler tube wall thickness automatic detector according to claim 1, characterized in that, The bottom of the base plate (1) is equipped with multiple bottom legs (7).