wiring mechanism

Abstract

The application relates to a wiring mechanism which comprises a mouthpiece, a first structural member and a pressure adjusting assembly, the mouthpiece is used for being connected with a rotating mechanism for winding a wire on a workpiece to be wound, a first clamping part is arranged on the mouthpiece; the first structural member is arranged on the mouthpiece, a second clamping part is arranged on the first structural member, and the first clamping part and the second clamping part are matched for clamping the wire; the pressure adjusting assembly is arranged between the mouthpiece and the first structural member, and the pressure adjusting assembly is used for driving the mouthpiece to move so as to adjust the force applied by the first clamping part to the wire. In the wiring mechanism, the mutual cooperation among the mouthpiece, the first structural member and the pressure adjusting assembly enables the first structural member to apply a set force to the wire, so that the wire has a certain tension, and then the wire can be always hooked by the mouthpiece when wiring, and the wire can be closely arranged on a terminal when winding, thereby reducing the randomness and the defective rate during wiring.

Description

Technical Field

[0001] This application relates to the field of wiring equipment technology, and in particular to a wiring mechanism. Background Technology

[0002] Currently, there are two main types of wiring methods. The first is manual wiring, which is slow, requires many personnel, and is inefficient. The second is automatic wiring, which uses a rotating shaft to place the wires onto the workpiece (terminal) to be wired. Therefore, the winding electronic components such as resistors and inductors manufactured using the rotating mechanism of automatic wiring are widely used in various electronic devices on the market.

[0003] In the fabrication process of wound electronic components, the rotating mechanism fixes the wiring mechanism to the rotating mechanism, and then drives the wiring mechanism to rotate and wire the wires through the rotation of the rotating mechanism. However, the nozzle used for wiring in the rotating mechanism generally consists of only one rotating shaft. Its working principle is to randomly hook the wire into the slot by rotating the shaft. When using this wiring method, due to the randomness of the wire and the lack of tension on the wire by the nozzle, the wire has only a certain probability of being wired to the terminal, and the defect rate is relatively high. Therefore, it often requires manual maintenance, resulting in a decrease in work efficiency. Utility Model Content

[0004] Therefore, it is necessary to provide a wiring mechanism to address the problem that the wires are randomized and the spout does not exert tension on the wires during wiring, which leads to the wires not being able to be tightly arranged.

[0005] The first aspect of this application provides a wiring mechanism, including:

[0006] A swivel, which is used to connect to a rotating mechanism for winding wire onto a workpiece to be wound, and the swivel is provided with a first clamping part;

[0007] A first structural component is disposed on the mouthpiece, and a second clamping part is provided on the first structural component. The first clamping part and the second clamping part cooperate to clamp the wire.

[0008] A pressure regulating component is disposed between the mouthpiece and the first structural member. The pressure regulating component is used to drive the first structural member to move relative to the mouthpiece, so as to adjust the force applied to the wire by the second clamping part provided on the first structure.

[0009] In one embodiment, the pressure regulating assembly includes an elastic element, one end of which is connected to the mouthpiece, and the other end of which is connected to the second clamping portion, and the elastic element is capable of extending and retracting along a first direction.

[0010] In one embodiment, the pressure regulating assembly further includes an adjusting member disposed on the mouthpiece and connected to the elastic member, the adjusting member being used to adjust the compression of the elastic member to adjust the force applied by the second clamping portion to the wire.

[0011] In one embodiment, the mouthpiece includes a mouthpiece body and a mounting body, the mouthpiece body being connected to the mounting body, the mouthpiece body being used to wind the wire onto the workpiece to be wound, the mounting body being used to connect to the rotating mechanism, and the first structural member being disposed on the mounting body via the pressure regulating component.

[0012] In one embodiment, the mounting body has a fixing groove, the wall of the fixing groove has a first connecting hole, the first structural member extends a fixing part toward the mounting body, the fixing part is adapted to be embedded in the fixing groove, and the fixing part has a second connecting hole, the second connecting hole is connected to the first connecting hole, and a fixing member is provided in the second connecting hole and the first connecting hole.

[0013] In one embodiment, the second clamping part is disposed at the first end of the first structural member near the mounting body, the pressure adjusting component is disposed at the second end of the first structural member opposite to the mounting body, and the fixing part is disposed at the middle part of the first structural member in the length direction.

[0014] In one embodiment, the first structural member further includes an abutment portion, the abutment portion having a first mounting hole, the mounting body having a second mounting hole on the side near the first structural member, one end of the pressure regulating component being disposed in the first mounting hole, and the other end of the pressure regulating component being disposed in the second mounting hole.

[0015] In one embodiment, the first structural member further includes a connecting portion, the connecting portion including a first connecting segment and a second connecting segment, the first connecting segment connecting the second clamping portion and the fixing portion, the second connecting segment connecting the fixing portion and the abutting portion, and the first connecting segment inclined from the fixing portion to the second clamping portion toward the direction close to the mouthpiece body.

[0016] In one embodiment, the end of the mouthpiece body away from the mounting body has a positioning hole, which is coaxially arranged with the mouthpiece body and is used for inserting the workpiece to be wound.

[0017] In one embodiment, the end of the mouthpiece body away from the mounting body is provided with a winding protrusion, and when the mouthpiece body rotates, the winding protrusion is adapted to rotate around the central axis of the mouthpiece body so that the winding protrusion hooks the wire and winds it onto the workpiece to be wound.

[0018] In the aforementioned wiring mechanism, the automatic wiring of wires is achieved through the cooperation between the nozzle, the first structural component, and the pressure regulating component, thus solving the problem of tensionless wiring. The nozzle, connected to a rotating mechanism, winds the wire onto the workpiece. The rotation of the rotating mechanism drives the nozzle to rotate, simultaneously hooking and winding the wire onto the workpiece. The first structural component, mounted on the nozzle, applies a set force to the wire before the nozzle rotates to wire, ensuring the wire has sufficient tension. This guarantees that the wire is always hooked by the nozzle during wiring and is tightly arranged on the terminals, reducing randomness and defect rates during wiring and improving operational efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the wiring mechanism according to an embodiment of this application.

[0020] Figure 2 This is a structural schematic diagram of a wiring mechanism according to an embodiment of this application.

[0021] Figure 3 This is a schematic diagram of the mouthpiece body of a wiring mechanism according to an embodiment of this application.

[0022] Figure 4 This is a schematic diagram of the internal structure of a wiring mechanism according to an embodiment of this application.

[0023] Figure 5 This is an enlarged view of point A of the wiring mechanism according to an embodiment of this application.

[0024] Figure 6 This is an enlarged view of section B of the wiring mechanism according to an embodiment of this application.

[0025] Explanation of reference numerals in the attached figures:

[0026] 10. Mouthpiece; 11. Mouthpiece body; 111. Positioning hole; 112. Winding protrusion; 113. Central axis; 12. Mounting body; 121. Second mounting hole; 122. Third mounting hole; 123. Fixing groove; 1231. First connecting hole;

[0027] 20. First structural component; 201. Abutting part; 2011. First mounting hole; 202. Fixing part; 2021. Second connecting hole; 203. Second clamping part; 204. Connecting part; 2041. First connecting section; 2042. Second connecting section; 21. First clamping part; 211. Protrusion; 22. Pressure adjusting assembly; 221. Elastic element; 222. Adjusting element; 23. Fixing element; 24. Material channel;

[0028] 30. Wire;

[0029] 40. Workpiece to be wound;

[0030] X1, first direction; X2, second direction; X3, third direction. Detailed Implementation

[0031] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0032] In the description of this application, it should be understood that if terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0033] Furthermore, where the terms "first" and "second" appear, these terms are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, where the term "multiple" appears, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0034] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0035] like Figure 1 As shown, this application embodiment provides a wiring mechanism, including a nozzle 10, a first structural member 20, and a pressure regulating component 22. The first structural member 20 is disposed on the nozzle 10 via the pressure regulating component 22 to cooperate with the nozzle 10 and apply a set force to the wire 30, thereby giving the wire 30 a certain tension. This ensures that the wire 30 is always hooked by the nozzle 10 during wiring, and that the wire 30 can be tightly arranged on the workpiece 40 to be wound, thereby reducing the randomness and defect rate during wiring and improving work efficiency.

[0036] like Figure 3 As shown, the mouthpiece 10 includes a mouthpiece body 11, a mounting body 12, and a first clamping part 21 that are fixedly connected. The first clamping part 21 corresponds to the second clamping part 203 provided on the first structural member 20. The second clamping part 203 is provided at the first end of the first structural member 20 near the mounting body 12. The pressure adjustment component 22 is provided at the second end of the first structural member 20 away from the mounting body 12. The first clamping part 21 can be integrally formed with the mounting body 12. The cooperation between the second clamping part 203 and the first clamping part 21 can form a channel 24 for accommodating the wire 30 to pass through. That is, the wire 30 is disposed between the second clamping part 203 and the first clamping part 21. In addition, the nozzle body 11 is used to wind the wire 30 onto the workpiece 40 to be wound. The mounting body 12 is connected to the rotating mechanism, which can drive the mounting body 12 to rotate, and drive the nozzle body 11 to rotate synchronously, so as to drive the nozzle body 11 to wind the wire 30 onto the workpiece 40 to be wound.

[0037] More specifically, the first structural member 20 is disposed on the mounting body 12. The first structural member 20 can push the wire 30 to move the wire 30 along the first direction X1. When the first structural member 20 pushes the wire 30, it applies a predetermined force to the clamped wire 30. Here, the first direction X1 is the direction of approaching or moving away from the first clamping part 21. Therefore, when the first structural member 20 pushes the wire 30 and gradually moves the wire 30 closer to the first clamping part 21, the force applied by the first structural member 20 to the wire 30 increases, and the tension on the wire 30 increases. As the first structural member 20 moves away from the first clamping part 21 until it no longer exerts a force on the wire 30, the force applied by the first structural member 20 to the wire 30 reduces the degree of deformation of the wire 30, thereby reducing the tension on the wire 30. Therefore, depending on the actual needs, the tension on the wire 30 can be controlled by adjusting the force exerted by the first structural component 20 on the wire 30, so that the wire 30 can be tightly arranged on the workpiece 40 (terminal) to be wound, thereby reducing the randomness and defect rate during wiring, reducing the time for manual wiring or maintenance, and improving work efficiency.

[0038] like Figure 4 As shown, the pressure regulating assembly 22 may include an elastic element 221 or a combination of an elastic element 221 and an regulating element 222. When the elastic element 221 is provided, it is positioned between the first structural member 20 and the mounting body 12. In this case, the elastic element 221 can exert a force on the first structural member 20, causing the first structural member 20 to move towards the wire 30 until the first structural member 20 pushes against the wire 30. At this point, the first structural member 20 exerts a force on the wire 30 and can deform the wire 30, thereby giving the wire 30 a certain tension.

[0039] Furthermore, if the adjusting member 222 and the elastic member 221 are combined, by connecting the adjusting member 222 and the elastic member 221, the adjusting member 222 can adjust the compression amount of the elastic member 221, thereby controlling the magnitude of the force applied by the first structural member 20 to the wire 30. It should be noted that in this embodiment, the adjusting member 222 and the elastic member 221 can be configured together as a spring screw, and the tension can be controlled by adjusting the spring screw to screw in or out.

[0040] like Figure 2As shown, the first structural member 20 is further provided with an abutment portion 201 corresponding to the elastic member 221. A first mounting hole 2011 is provided on the abutment portion 201. A second mounting hole 121 is provided on the side of the mounting body 12 near the first structural member 20. One end of the elastic member 221 is disposed in the first mounting hole 2011, and the other end of the elastic member 221 is disposed in the second mounting hole 121. Additionally, a third mounting hole 122 is provided on the side of the mounting body 12 away from the first clamping portion 21. The diameter of the third mounting hole 122 is smaller than that of the second mounting hole 121. The adjusting member 222 is adapted to be installed in the third mounting hole 122 and connected to the elastic member 221 disposed in the second mounting hole 121. Therefore, the diameter of the third mounting hole 122 is set to be smaller than that of the second mounting hole 121, which can be used to limit the range of motion of the end of the elastic member 221.

[0041] Furthermore, by placing the elastic element 221 between the first mounting hole 2011 and the second mounting hole 121, the elastic element 221 can be fixed through the first mounting hole 2011 and the second mounting hole 121, ensuring that the elastic element 221 always acts on the first clamping part 21. The adjusting element 222 is placed in the third mounting hole 122, which is located on the side of the mounting body 12 opposite to the first clamping part 21. This ensures that when the adjusting element 222 is placed in the third mounting hole 122 and adjusts the elastic element 221, the adjusting element 222 will not interfere with the elastic element 221. At the same time, placing it on the opposite side of the elastic element 221 makes it easier for operators to manipulate the adjusting element 222 to adjust the compression of the elastic element 221, thereby adjusting the tension of the wire 30.

[0042] Specifically, the first structural member 20 extends a fixing portion 202 toward the mounting body 12, and the mounting body 12 has a fixing groove 123, into which the fixing portion 202 is adapted to be embedded. Furthermore, to connect the fixing portion 202 and the mounting body 12, a through second connecting hole 2021 is provided on the fixing portion 202, and a first connecting hole 1231 is provided on the fixing groove 123. A fixing member 23 is adapted to be embedded in the second connecting hole 2021, and the fixing member 23 is adapted to pass through both the first connecting hole 1231 and the second connecting hole 2021, thereby achieving the connection between the fixing portion 202 and the mounting body 12. In this embodiment, the fixing member 23 can be a rotating fixing pin, and the mounting body 12 has a fixing groove 123 corresponding to the portion of the fixing portion 202, into which the fixing portion 202 can be embedded. During installation, the fixing part 202 is first placed into the fixing groove 123, and the second connecting hole 2021 on the fixing part 202 is aligned with the first connecting hole 1231 on the fixing groove 123. The mounting body 12 has two first connecting holes 1231, corresponding to the upper and lower parts of the second connecting hole 2021, respectively. Therefore, when fixing the fixing part 202 to the mounting body 12 using the fixing member 23, the fixing member 23 first passes through the upper first connecting hole 1231, then through the second connecting hole 2021, and finally through the lower first connecting hole 1231 before locking, thus achieving the installation and fixing of the fixing part 202 and the mounting body 12.

[0043] More specifically, the first structural member 20 also includes a connecting part 204, wherein the second clamping part 203 is disposed close to the mounting body 12, and the connecting part 204 connects the second clamping part 203, the fixing part 202 and the abutting part 201. The second clamping part 203 is used to push the wire 30, and the fixing part 202 is located between the second clamping part 203 and the abutting part 201, preferably disposed in the middle of the two.

[0044] Furthermore, the connecting portion 204 includes a first connecting segment 2041 and a second connecting segment 2042. The first connecting segment 2041 connects the abutting portion 201 and the fixing portion 202, and the first connecting segment 2041 is disposed along the second direction X2. The second connecting segment 2042 connects the fixing portion 202 and the second clamping portion 203, and the second connecting segment 2042 extends along the third direction X3. The first connecting segment 2041 is disposed inclined toward the direction close to the mouthpiece body 11, and there is an included angle between the first connecting segment 2041 and the second connecting segment 2042.

[0045] like Figure 5As shown, the wire 30 is disposed between the first structural member 20 and the first clamping part 21. In addition, the first clamping part 21 is provided with a plurality of protrusions 211, which can support the wire 30 to limit the vertical movement of the wire 30, so as to ensure that the wire 30 does not have a large path deviation during the winding process.

[0046] like Figure 6 As shown, the end of the nozzle body 11 away from the mounting body 12 is also provided with a positioning hole 111. The positioning hole 111 is adapted to mate with the workpiece 40 to be wound, and the positioning hole 111 is coaxially arranged with the mounting body 12. The coaxial arrangement ensures that the wire 30 can be evenly wound on the workpiece 40 to be wound during the wiring operation.

[0047] In addition, the end of the nozzle body 11 away from the mounting body 12 is provided with a winding protrusion 112. When the nozzle body 11 rotates, the winding protrusion 112 is adapted to rotate around the central axis 113 of the nozzle body 11 and hook the wire 30 to be wound onto the workpiece 40 to be wired. Therefore, during the wiring operation, the nozzle body 11 is first connected to the workpiece (terminal) to be wired through the positioning hole 111 to achieve preliminary positioning. Then, the mounting body 12 is rotated by the rotating mechanism. At the same time, the nozzle body 11 is rotated. When the nozzle body 11 rotates, the winding protrusion 112 at its end hooks the tensioned wire 30 and winds the wire 30 onto the terminal, thereby realizing the wiring operation of the wire 30.

[0048] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0049] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.

[0050] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A wiring mechanism, characterized in that, include: A swivel, which is used to connect to a rotating mechanism for winding wire onto a workpiece to be wound, and the swivel is provided with a first clamping part; A first structural component is disposed on the mouthpiece, and a second clamping part is provided on the first structural component. The first clamping part and the second clamping part cooperate to clamp the wire. A pressure regulating component is disposed between the mouthpiece and the first structural member. The pressure regulating component is used to drive the first structural member to move relative to the mouthpiece, so as to adjust the force applied to the wire by the second clamping part provided on the first structural member.

2. The wiring mechanism according to claim 1, characterized in that, The pressure regulating assembly includes an elastic element, one end of which is connected to the mouthpiece, and the other end of which is connected to the second clamping part. The elastic element is capable of extending and retracting along a first direction.

3. The wiring mechanism according to claim 2, characterized in that, The pressure regulating assembly further includes an adjusting member disposed on the mouthpiece and connected to the elastic member. The adjusting member is used to adjust the compression of the elastic member to adjust the force applied by the second clamping part to the wire.

4. The wiring mechanism according to claim 1, characterized in that, The nozzle includes a nozzle body and a mounting body. The nozzle body is connected to the mounting body. The nozzle body is used to wind the wire onto the workpiece to be wound. The mounting body is used to connect to the rotating mechanism. The first structural member is disposed on the mounting body via the pressure regulating component.

5. The wiring mechanism according to claim 4, characterized in that, The mounting body has a fixing groove, and the wall of the fixing groove has a first connecting hole. The first structural member extends a fixing part toward the mounting body. The fixing part is adapted to be embedded in the fixing groove, and the fixing part has a second connecting hole. The second connecting hole communicates with the first connecting hole, and a fixing member is provided in the second connecting hole and the first connecting hole.

6. The wiring mechanism according to claim 5, characterized in that, The second clamping part is located at the first end of the first structural member near the mounting body, the pressure adjusting component is located at the second end of the first structural member away from the mounting body, and the fixing part is located at the middle part of the first structural member in the length direction.

7. The wiring mechanism according to claim 6, characterized in that, The first structural component further includes an abutment portion, on which a first mounting hole is provided. The mounting body has a second mounting hole on the side near the first structural component. One end of the pressure regulating component is disposed in the first mounting hole, and the other end of the pressure regulating component is disposed in the second mounting hole.

8. The wiring mechanism according to claim 7, characterized in that, The first structural component further includes a connecting portion, which includes a first connecting segment and a second connecting segment. The first connecting segment connects the second clamping portion and the fixing portion, and the second connecting segment connects the fixing portion and the abutting portion. The first connecting segment is inclined from the fixing portion to the second clamping portion toward the direction close to the mouthpiece body.

9. The wiring mechanism according to claim 4, characterized in that, The nozzle body has a positioning hole at one end away from the mounting body. The positioning hole is coaxially arranged with the nozzle body and is used for inserting the workpiece to be wound.

10. The wiring mechanism according to claim 4, characterized in that, The end of the mouthpiece body away from the mounting body is provided with a winding protrusion, and when the mouthpiece body rotates, the winding protrusion is adapted to rotate around the central axis of the mouthpiece body so that the winding protrusion hooks the wire and winds it onto the workpiece to be wound.

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