A heat-resistant and corrosion-resistant alloy electromagnetic heater

Abstract

The utility model belongs to the technical field of electromagnetic heater, concretely is a kind of heat and corrosion resistant alloy electromagnetic heater, including oscillation circuit, installation shell and heating mechanism, oscillation circuit includes field effect transistor, inductance coil, power supply, condenser and copper wire, the one end of copper wire far from field effect transistor is fixedly connected with interface, heating mechanism includes heat insulation shell and heating coil, heat insulation shell is fixedly connected with heat -resistant tube in, corrosion -resistant coating is fixedly arranged in heat -resistant tube, heating coil helical sleeve is connected on the outer wall of heat -resistant tube.The utility model can carry out overhaul replacement to corresponding spare part when the utility model appears fault under the mutual cooperation of interface, support column, heating mechanism, locking plate, pressing plate, slide and spring;In addition, heat -resistant tube and corrosion -resistant coating sprayed on the inner wall of pipe can improve the heat and corrosion resistance of the utility model.

Description

Technical Field

[0001] This utility model belongs to the field of electromagnetic heater technology, specifically a heat-resistant and corrosion-resistant alloy electromagnetic heater. Background Technology

[0002] In the industrial sector, traditional electric heating devices are mostly resistance heating devices. The resistance wire used in this type of heating is prone to overheating and melting under prolonged energization, causing losses in industrial production and requiring frequent maintenance and repair to ensure normal operation. Furthermore, resistance heating devices are prone to leakage during use, posing safety hazards; additionally, this heating method consumes a large amount of energy, which is not energy-efficient or environmentally friendly.

[0003] A search revealed that patent CN202197425U discloses an electromagnetic heater, belonging to the field of heating devices, specifically relating to a device that uses electromagnetic induction for heating. Its features include a metal heating rod, a high-frequency induction heating coil, and a heat-resistant support rod. The high-frequency induction heating coil is spirally wound around the heat-resistant support rod and connected to a high-frequency power supply. This device utilizes electromagnetic induction for heating; the metal heating rod is not energized during operation, making it safe, reliable, energy-efficient, and long-lasting.

[0004] However, when the aforementioned electromagnetic heater malfunctions during use, it is inconvenient to perform modular disassembly, repair, and replacement. Summary of the Invention

[0005] The purpose of this invention is to provide a heat-resistant and corrosion-resistant alloy electromagnetic heater that facilitates quick disassembly and replacement of corresponding components.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A heat-resistant and corrosion-resistant alloy electromagnetic heater is provided, comprising an oscillation circuit, a mounting shell, and a heating mechanism. The oscillation circuit includes a field-effect transistor, an inductor coil, a power supply, a capacitor, and copper wire. One end of the copper wire away from the field-effect transistor is fixedly connected to an interface. The heating mechanism includes a heat-insulating shell and a heating coil. A heat-resistant tube is fixedly connected inside the heat-insulating shell, and a corrosion-resistant coating is fixedly disposed inside the heat-resistant tube. The heating coil is spirally sleeved on the outer wall of the heat-resistant tube, and the two ends of the heating coil are... The heat insulation shell is fixedly connected to a joint. A mounting plate and a sleeve are fixedly connected to one side of the outer wall of the heat insulation shell. A support column and a locking plate are fixedly connected to the outer wall of the mounting shell. The mounting plate is movably connected to the locking plate. Sliding grooves are opened near the front and rear positions of the locking plate. Pressure plates are slidably connected in both sliding grooves. Sliding rods are fixedly connected in both pressure plates. Side holes are opened on the front and rear outer walls of the mounting plate. Sliding rods are movably connected in the side holes. Springs are fixedly connected between the pressure plates and the inner walls of the sliding grooves.

[0007] Optionally, the heat-resistant pipe is made of silicon carbide, and the corrosion-resistant coating is made of modified epoxy resin.

[0008] Optionally, the interface is fixedly connected to the outer wall of the mounting housing, and the opening of the interface extends through the mounting housing, with the connector and interface being mutually matched.

[0009] Optionally, both ends of the heat-resistant tube are provided through the heat-insulating shell, and the spring is movably connected to the outer end of the slide rod.

[0010] Optionally, the support column is movably connected inside the sleeve, and there are two of each support column and sleeve. The two support columns are respectively located on the front and rear sides of the locking plate, and the two sleeves are respectively located on the front and rear sides of the mounting plate.

[0011] Optionally, a radiator and an exhaust pipe are fixedly connected inside the mounting housing. An insulating gasket is fixedly connected between the upper end of the radiator and the field-effect transistor by bolts. The air outlet of the exhaust pipe is located on one side of the heat dissipation fins of the radiator. An air guide box is fixedly connected to the air inlet of the exhaust pipe. A fan is connected inside the air guide box. A filter screen is fixedly connected inside the air inlet of the air guide box. The air guide box is installed through the side plate of the mounting housing. A heat dissipation vent is opened on one side of the mounting housing. The heat dissipation vent is located on the side of the radiator away from the exhaust pipe.

[0012] Optionally, a pin is fixedly connected to one side of the field-effect transistor, and a resistor and a rectifier diode are soldered onto the pin respectively. The end of the copper wire away from the interface is also soldered onto the pin. The source and inductor of the pin are electrically connected to the positive and negative terminals of the power supply through a cable. The capacitor is soldered onto the copper wire.

[0013] Optionally, the oscillation circuit is installed inside the mounting housing, and a power supply box is fixedly connected to one side of the mounting housing, with the power supply installed inside the power supply box.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. This utility model includes an interface, a support column, a heating mechanism, a locking plate, a pressure plate, a slide rod, and a spring. It allows the heating coil to operate via a connector sleeve, and a sleeve fitted onto the outer wall of the support column for guidance. The connection between the support column and the sleeve reduces the gravitational load at the interface and connector connection. Furthermore, the mounting plate is movably fitted into the locking plate, and the slide rod is fitted into the side hole of the mounting plate for fixation. This prevents deformation of the interface and connector due to the weight of the heating mechanism, improving the stability of the connection. By pulling the slide rod away from the side hole of the mounting plate, the oscillation circuit can be separated from the heating mechanism, facilitating repair and replacement of the corresponding components in case of malfunction. In addition, the heat-resistant tube and the corrosion-resistant coating sprayed on the inner wall of the tube enhance the heat and corrosion resistance of this utility model.

[0016] 2. This utility model is equipped with a heat dissipation port, a heat sink, an exhaust pipe, an air guide box, a fan, and a filter. During operation, the heat sink dissipates heat from the field-effect transistor, which generates significant heat. In conjunction with the fan, external airflow is drawn through the air guide box into the exhaust pipe and blown between the multiple fins of the heat sink, expelling the high-temperature gas from the heat dissipation port. This further improves the heat dissipation efficiency of this utility model, thereby enhancing its heat resistance. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the internal structure of the housing of this utility model;

[0019] Figure 2 This is a schematic diagram of the distribution structure of the heat dissipation vents of this utility model;

[0020] Figure 3 This is a schematic diagram of the internal structure of the present invention;

[0021] Figure 4 This is a schematic diagram of the disassembled structure of the heat dissipation structure of this utility model;

[0022] Figure 5 This is a diagram showing the internal structure of the locking plate of this utility model;

[0023] Figure 6 This is a bottom view of the heating mechanism of this utility model.

[0024] In the diagram: 1. Oscillating circuit; 101. Field-effect transistor; 102. Pin; 103. Resistor; 104. Rectifier diode; 105. Inductor coil; 106. Power supply; 107. Capacitor; 108. Copper wire; 109. Interface; 2. Mounting housing; 3. Heat sink; 4. Support column; 5. Heating mechanism; 501. Heat-insulating housing; 502. Corrosion-resistant coating; 503. Heating coil; 504. Connector; 505. Mounting plate; 506. Heat-resistant tube; 507. Sleeve; 6. Power supply box; 7. Locking plate; 8. Pressure plate; 9. Slide rod; 10. Spring; 11. Heat sink; 12. Insulating gasket; 13. Exhaust duct; 14. Air guide box; 15. Fan; 16. Filter. Detailed Implementation

[0025] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0026] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0027] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0029] Reference Figure 1-6The present invention provides a heat-resistant and corrosion-resistant alloy electromagnetic heater according to an embodiment of the present invention. The heat-resistant and corrosion-resistant alloy electromagnetic heater includes an oscillation circuit 1, a mounting shell 2, and a heating mechanism 5. The oscillation circuit 1 includes a field-effect transistor 101, an inductor coil 105, a power supply 106, a capacitor 107, and a copper wire 108. One end of the copper wire 108 away from the field-effect transistor 101 is fixedly connected to an interface 109. The heating mechanism 5 includes a heat-insulating shell 501 and a heating coil 503. A heat-resistant tube 506 is fixedly connected inside the heat-insulating shell 501, and a corrosion-resistant coating 502 is fixedly disposed inside the heat-resistant tube 506. The heating coil 503 is spirally sleeved on the outer wall of the heat-resistant tube 506, and the two ends of the heating coil 503 are... The heat insulation shell 501 is penetrated by a joint 504 and fixedly connected to the end. A mounting plate 505 and a sleeve 507 are fixedly connected to one side of the outer wall of the heat insulation shell 501. A support column 4 and a locking plate 7 are fixedly connected to the outer wall of the mounting shell 2. The mounting plate 505 is movably connected to the locking plate 7. Slide grooves are provided near the front and rear positions of the locking plate 7. Pressure plates 8 are slidably connected in both slide grooves. Slide rods 9 are fixedly connected in both pressure plates 8. Side holes are provided on the front and rear outer walls of the mounting plate 505. Slide rods 9 are movably connected in the side holes. A spring 10 is fixedly connected between the pressure plate 8 and the inner wall of the slide groove.

[0030] The present invention provides a heat-resistant and corrosion-resistant alloy electromagnetic heater. Compared with the prior art, through the cooperation of the interface 109, support column 4, heating mechanism 5, locking plate 7, pressure plate 8, slide rod 9 and spring 10, the corresponding parts can be repaired and replaced when the present invention malfunctions.

[0031] In another embodiment of this utility model, please refer to Figure 3 and Figure 6 The heat-resistant tube 506 is made of silicon carbide, and the corrosion-resistant coating 502 is made of modified epoxy resin. Silicon carbide has good heat resistance and thermal conductivity, while modified epoxy resin has good corrosion resistance and high temperature resistance.

[0032] In another embodiment of this utility model, please refer to Figure 2 The interface 109 is fixedly connected to the outer wall of the mounting housing 2, and the opening of the interface 109 is set through the mounting housing 2. The connector 504 and the interface 109 are matched to each other, so as to facilitate the external access of the connector 504.

[0033] In another embodiment of this utility model, please refer to Figure 5 and Figure 6Both ends of the heat-resistant tube 506 are installed through the heat insulation shell 501. The spring 10 is movably connected to the outer end of the slide rod 9. The inner walls of the openings at both ends of the heat-resistant tube 506 are provided with threads for connecting external pipes. The spring 10 can ensure that the slide rod 9 is sleeved in the side hole of the mounting plate 505, preventing the slide rod 9 from accidentally sliding out of the side hole.

[0034] In another embodiment of this utility model, please refer to Figure 2 and Figure 6 The support column 4 is movably connected inside the sleeve 507. There are two support columns 4 and two sleeves 507. The two support columns 4 are respectively located on the front and rear sides of the locking plate 7, and the two sleeves 507 are respectively located on the front and rear sides of the mounting plate 505. By using the support column 4 to fit inside the sleeve 507, the stability of the connection can be further improved and the gravity load on the joint 504 can be reduced.

[0035] In another embodiment of this utility model, please refer to Figures 1 to 4 A radiator 11 and an exhaust pipe 13 are fixedly connected inside the mounting housing 2. An insulating gasket 12 is fixedly connected between the upper end of the radiator 11 and the field-effect transistor 101 by bolts. The air outlet of the exhaust pipe 13 is located on one side of the heat dissipation fins of the radiator 11. An air guide box 14 is fixedly connected to the air inlet of the exhaust pipe 13. A fan 15 is connected inside the air guide box 14. A filter screen 16 is fixedly connected inside the air inlet of the air guide box 14. The air guide box 14 is set through the side plate of the mounting housing 2. A heat dissipation port 3 is opened on one side of the mounting housing 2. The heat dissipation port 3 is located on the side of the radiator 11 away from the exhaust pipe 13. When the fan 15 works, the external airflow is driven to enter the exhaust pipe 13 after being filtered by the filter screen 16, and blown between the multiple heat dissipation fins of the radiator 11, accelerating the airflow and timely expelling the high-temperature gas from the heat dissipation port 3, thereby improving the heat dissipation effect of this utility model.

[0036] In another embodiment of this utility model, please refer to Figure 1 and Figure 3 A pin 102 is fixedly connected to one side of the field-effect transistor 101. A resistor 103 and a rectifier diode 104 are soldered onto the pin 102. The end of the copper wire 108 away from the interface 109 is also soldered onto the pin 102. The source of the pin 102 and the inductor coil 105 are electrically connected to the positive and negative terminals of the power supply 106 via cables. A capacitor 107 is soldered onto the copper wire 108. The oscillation circuit 1 is installed inside the mounting housing 2. A power supply box 6 is fixedly connected to one side of the mounting housing 2. The power supply 106 is installed inside the power supply box 6. The pin 102 includes a gate, a drain, and a source. The specific soldering methods of the resistor 103, the rectifier diode 104, and the copper wire 108 to the pin 102, as well as the specific soldering methods between the source of the pin 102, the inductor coil 105, and the cable, are all existing technologies in the field and will not be described in detail here.

[0037] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A heat-resistant and corrosion-resistant alloy electromagnetic heater, comprising an oscillation circuit (1), a mounting shell (2) and a heating mechanism (5), the oscillation circuit (1) comprising a field effect tube (101), an inductor coil (105), a power supply (106), a capacitor (107) and a copper wire (108), characterized in that: The copper wire (108) is fixedly connected to an interface (109) at one end away from the field-effect transistor (101). The heating mechanism (5) includes a heat-insulating shell (501) and a heating coil (503). A heat-resistant tube (506) is fixedly connected inside the heat-insulating shell (501). A corrosion-resistant coating (502) is fixedly provided inside the heat-resistant tube (506). The heating coil (503) is spirally sleeved on the outer wall of the heat-resistant tube (506), and both ends of the heating coil (503) pass through the heat-insulating shell (501) and are fixedly connected to connectors (504). A connector (504) is fixedly provided on one side of the outer wall of the heat-insulating shell (501). A mounting plate (505) and a sleeve (507) are fixedly connected. A support column (4) and a locking plate (7) are fixedly connected to the outer wall of the mounting housing (2). The mounting plate (505) is movably connected to the locking plate (7). A sliding groove is provided near the front and rear positions of the locking plate (7). A pressure plate (8) is slidably connected in both of the sliding grooves. A sliding rod (9) is fixedly connected in both of the pressure plates (8). Side holes are provided on the front and rear outer walls of the mounting plate (505). The sliding rod (9) is movably connected in the side holes. A spring (10) is fixedly connected between the pressure plate (8) and the inner wall of the sliding groove.

2. An electromagnetic heater of a heat-resistant corrosion-resistant alloy as claimed in claim 1, characterized in that: The heat-resistant tube (506) is made of silicon carbide, and the corrosion-resistant coating (502) is made of modified epoxy resin.

3. An electromagnetic heater of a heat-resistant corrosion-resistant alloy as claimed in claim 1, characterized in that: The interface (109) is fixedly connected to the outer wall of the mounting shell (2), and the opening of the interface (109) is set through the mounting shell (2). The connector (504) and the interface (109) are matched with each other.

4. An electromagnetic heater of a heat-resistant corrosion-resistant alloy as claimed in claim 1, characterized in that: Both ends of the heat-resistant tube (506) are set through the heat insulation shell (501), and the spring (10) is movably connected to the outer end of the slide rod (9).

5. The heat-resistant and corrosion-resistant alloy electromagnetic heater as described in claim 1, characterized in that: The support column (4) is movably connected inside the sleeve (507). There are two support columns (4) and two sleeves (507). The two support columns (4) are respectively located on the front and rear sides of the locking plate (7), and the two sleeves (507) are respectively located on the front and rear sides of the mounting plate (505).

6. The heat-resistant and corrosion-resistant alloy electromagnetic heater as described in claim 1, characterized in that: A radiator (11) and an exhaust pipe (13) are fixedly connected inside the mounting housing (2). An insulating gasket (12) is fixedly connected between the upper end of the radiator (11) and the field-effect transistor (101) by bolts. The air outlet of the exhaust pipe (13) is located on one side of the heat dissipation fins of the radiator (11). An air guide box (14) is fixedly connected to the air inlet of the exhaust pipe (13). A fan (15) is connected inside the air guide box (14). A filter screen (16) is fixedly connected inside the air inlet of the air guide box (14). The air guide box (14) is installed through the side plate of the mounting housing (2). A heat dissipation port (3) is opened on one side of the mounting housing (2). The heat dissipation port (3) is located on the side of the radiator (11) away from the exhaust pipe (13).

7. The heat-resistant and corrosion-resistant alloy electromagnetic heater as described in claim 1, characterized in that: One side of the field-effect transistor (101) is fixedly connected to a pin (102). A resistor (103) and a rectifier diode (104) are soldered onto the pin (102). The end of the copper wire (108) away from the interface (109) is also soldered onto the pin (102). The source of the pin (102) and the inductor coil (105) are electrically connected to the positive and negative terminals of the power supply (106) through a cable. The capacitor (107) is soldered onto the copper wire (108).

8. The heat-resistant and corrosion-resistant alloy electromagnetic heater as described in claim 1, characterized in that: The oscillation circuit (1) is installed inside the mounting housing (2), and a power supply box (6) is fixedly connected to one side of the mounting housing (2). The power supply (106) is installed inside the power supply box (6).

Images