A crushing and screening device for polysilicon waste
By using a dual crushing roller design and an integrated screening system, the problems of low crushing efficiency and uneven screening in polysilicon waste treatment have been solved, achieving efficient and stable waste recycling and treatment, and improving the treatment efficiency and quality of polysilicon waste.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG JIUSI NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-07-10
- Publication Date
- 2026-06-30
AI Technical Summary
Traditional polysilicon waste processing equipment suffers from low crushing efficiency and uneven particle size. The separation of the screening system from the crushing components leads to a discontinuous process flow. The simple design of the vibration mechanism results in inaccurate amplitude control, which affects processing efficiency and effectiveness.
The system employs a dual crushing roller system working in tandem, combined with a vibration assembly featuring spring damping and a limit frame design. The screening assembly is integrated with the crushing system, and rigidity is enhanced by connecting rods and fixing pins. The vibrating motor directly drives the screen plate for efficient screening.
This process achieves efficient crushing and uniform particle size of polysilicon waste, improves screening efficiency and accuracy, reduces energy consumption, forms a continuous processing flow, and enhances the efficiency and quality of waste recycling.
Smart Images

Figure CN224422981U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of crushing and screening devices, specifically relating to a crushing and screening device for polycrystalline silicon waste. Background Technology
[0002] The polysilicon waste crushing and screening device is a specialized piece of equipment for processing polysilicon waste generated by the photovoltaic and semiconductor industries. This device is widely used in waste recycling production lines in the fields of photovoltaic silicon wafers and semiconductor silicon materials, and is particularly suitable for polysilicon waste processing scenarios with high requirements for material purity and particle size.
[0003] Traditional crushing equipment uses a single crushing roller design, which results in low crushing efficiency and easily produces uneven particles; the screening system is separated from the crushing components, leading to a discontinuous process flow and affecting processing efficiency; the vibration mechanism has a simple design and inaccurate amplitude control, affecting the screening effect; therefore, a crushing and screening device for polycrystalline silicon waste is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a crushing and screening device for polysilicon waste, which aims to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A crushing and screening device for polysilicon waste includes a fixed frame, a crushing component fixedly installed at the end of the fixed frame, a fixing component fixedly installed on the side surface of the fixed frame, a vibrating component snapped into the bottom of the fixing component, and a screening component used in conjunction with the vibrating component.
[0007] As a preferred embodiment of this utility model, the crushing assembly includes a drive motor adapted to be installed on the surface of the fixed frame, a pulley assembly used in conjunction with the drive motor, and an operation box fixedly installed on the side surface of the pulley assembly.
[0008] As a preferred embodiment of the present invention, the crushing assembly further includes a feeding port located in the center of the control box, a first crushing roller fixedly installed at the output end of the pulley group, and a second crushing roller used in conjunction with the first crushing roller.
[0009] As a preferred embodiment of the present invention, the fixing component includes a connecting rod fixedly connected to the side wall of the fixing frame, a connecting frame fixedly installed at the bottom of the connecting rod, and a fixing pin inserted into the side surface of the connecting frame.
[0010] As a preferred embodiment of the present invention, the vibration assembly includes a rod sleeved on the side surface of the connecting frame, a baffle sleeved on the side surface of the rod, and a spring sleeved on the outer surface of the rod.
[0011] As a preferred embodiment of the present invention, the vibration assembly further includes a base plate fixedly connected to the bottom of the boom, a limiting frame fixedly installed at the bottom of the baffle, and a connecting hook snapped onto the bottom of the limiting frame.
[0012] As a preferred embodiment of the present invention, the screening assembly includes a placement frame, a vibrating motor adapted to be installed on the side surface of the placement frame, and a screen plate fixedly connected to the end of the placement frame, wherein the screen plate is fixedly connected to the output end of the vibrating motor.
[0013] Compared with existing technologies, the advantages of this utility model are: efficient crushing is achieved through the coordinated operation of dual crushing rollers, ensuring particle uniformity; the vibration component adopts a combination design of spring damping and limit frame to effectively control the screening amplitude; the screening component and crushing system are integrated to form a continuous processing flow; rigidity is enhanced by connecting rods and fixing pins to adapt to the processing of high-hardness materials; the vibration motor directly drives the screen plate, improving screening efficiency while reducing energy consumption; the coordinated installation between structures facilitates maintenance and replacement, and has advantages such as good crushing effect, high screening accuracy, and stable operation, thereby improving the recycling efficiency and quality of polysilicon waste. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the overall structure of this utility model.
[0017] Figure 3 This is a schematic diagram of the crushing component structure of this utility model;
[0018] Figure 4 This is a partial structural diagram of the crushing component of this utility model.
[0019] In the diagram: 101, fixed frame; 102, crushing assembly; 103, fixed assembly; 104, vibrating assembly; 105, screening assembly; 102a, drive motor; 102b, pulley assembly; 102c, control box; 102d, feed port; 102e, first crushing roller; 102f, second crushing roller; 103a, connecting rod; 103b, connecting frame; 103c, fixing pin; 104a, hanging rod; 104b, baffle; 104c, spring; 104d, bottom plate; 104e, limiting frame; 104f, connecting hook; 105a, placement frame; 105b, vibrating motor; 105c, screen plate. Detailed Implementation
[0020] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0022] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0023] Example
[0024] Reference Figure 1-4 This is an embodiment of the present invention, which provides a crushing and screening device for polysilicon waste, comprising:
[0025] The frame includes a fixed frame 101, a crushing assembly 102 fixedly installed at the end of the fixed frame 101, a fixing assembly 103 fixedly installed on the side surface of the fixed frame 101, a vibration assembly 104 snapped into the bottom of the fixing assembly 103, and a screening assembly 105 used in conjunction with the vibration assembly 104.
[0026] The crushing assembly 102 includes a drive motor 102a adapted to be mounted on the surface of the fixed frame 101, a pulley assembly 102b used in conjunction with the drive motor 102a, and an operation box 102c fixedly mounted on the side surface of the pulley assembly 102b.
[0027] The crushing assembly 102 also includes a feed port 102d located in the center of the control box 102c, a first crushing roller 102e fixedly installed at the output end of the pulley assembly 102b, and a second crushing roller 102f used in conjunction with the first crushing roller 102e.
[0028] Specifically, waste material enters the crushing assembly 102 through the feed port 102d of the control box 102c. The drive motor 102a drives the first crushing roller 102e and the second crushing roller 102f to rotate in opposite directions through the pulley group 102b, which powerfully crushes the material. The crushed material falls to the screening assembly 105, and the vibration motor 105b drives the screen plate 105c to vibrate regularly, realizing particle classification. The spring 104c and the limit frame 104e of the vibration assembly 104 effectively buffer the vibration impact and ensure stable operation of the equipment. This achieves continuous processing from crushing to screening, improving the recycling efficiency of polysilicon waste.
[0029] The fixing assembly 103 includes a connecting rod 103a fixedly connected to the side wall of the fixing frame 101, a connecting frame 103b fixedly installed at the bottom of the connecting rod 103a, and a fixing pin 103c inserted into the side surface of the connecting frame 103b.
[0030] The vibration assembly 104 includes a rod 104a sleeved on the side surface of the connecting frame 103b, a baffle 104b sleeved on the side surface of the rod 104a, and a spring 104c sleeved on the outer surface of the rod 104a.
[0031] The vibration assembly 104 also includes a base plate 104d fixedly connected to the bottom of the boom 104a, a limiting frame 104e fixedly installed at the bottom of the baffle 104b, and a connecting hook 104f snapped into the bottom of the limiting frame 104e.
[0032] The screening assembly 105 includes a placement frame 105a, a vibration motor 105b adapted to be installed on the side surface of the placement frame 105a, and a screen plate 105c fixedly connected to the end of the placement frame 105a. The screen plate 105c is fixedly connected to the output end of the vibration motor 105b.
[0033] It should be noted that the fixing component 103 provides stable support for the equipment through the connecting rod 103a and the connecting frame 103b, and the fixing pin 103c ensures that all components are firmly connected. When the crushed material falls to the screening component 105, the vibrating motor 105b drives the screen plate 105c to generate high-frequency vibration. At the same time, the spring 104c and baffle 104b structure of the vibrating component 104 effectively buffer the vibration impact. The suspension system composed of the hanging rod 104a and the bottom plate 104d keeps the screen plate 105c running smoothly, and the limit frame 104e and the connecting hook 104f further stabilize the overall structure. Under the action of vibration, the screen plate 105c achieves accurate material classification, completes the continuous processing flow from crushing to screening, and ensures the high efficiency and stability of polysilicon waste recycling.
[0034] In operation, the drive motor 102a drives the pulley group 102b to drive the double crushing rollers to rotate in opposite directions to achieve efficient crushing; the connecting frame 103b and the connecting rod 103a of the fixed component 103 form a rigid support structure, which, together with the fixing pin 103c, ensures the overall stability of the equipment; the vibration component 104 adopts a combination of spring 104c suspension system and limit frame 104e to effectively buffer the vibration impact during the screening process; the vibration motor 105b directly drives the screen plate 105c to generate high-frequency vibration, realizing accurate material classification; the various functional modules work together to form a continuous processing flow, and the crushed material is automatically classified by the screening component 105 to meet the process requirements of polysilicon waste recycling.
[0035] In summary, the dual crushing roller design achieves efficient crushing and ensures uniform particle size of the material; the vibration component 104 adopts a combination structure of spring 104c for shock absorption and limit frame 104e to effectively control the vibration amplitude during the screening process; the screening component 105 is integrated with the crushing system to form a continuous automated processing flow; the rigidity is enhanced by connecting rod 103a and fixing pin 103c to adapt to the requirements of high hardness material processing; the vibration motor 105b directly drives the screen plate 105c to improve screening efficiency while reducing energy consumption.
[0036] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0037] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0038] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0039] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A crushing and screening device for polysilicon waste, characterized in that: include, The frame (101), the crushing assembly (102) fixedly installed at the end of the frame (101), the fixing assembly (103) fixedly installed on the side surface of the frame (101), the vibration assembly (104) snapped into the bottom of the fixing assembly (103), and the screening assembly (105) used in conjunction with the vibration assembly (104).
2. The crushing and screening device for polycrystalline silicon waste according to claim 1, characterized in that: The crushing assembly (102) includes a drive motor (102a) adapted to be mounted on the surface of the fixed frame (101), a pulley assembly (102b) used in conjunction with the drive motor (102a), and an operation box (102c) fixedly mounted on the side surface of the pulley assembly (102b).
3. The crushing and screening device for polycrystalline silicon waste according to claim 2, characterized in that: The crushing assembly (102) also includes a feed port (102d) located in the center of the control box (102c), a first crushing roller (102e) fixedly installed at the output end of the pulley group (102b), and a second crushing roller (102f) used in conjunction with the first crushing roller (102e).
4. The crushing and screening device for polycrystalline silicon waste according to claim 3, characterized in that: The fixing component (103) includes a connecting rod (103a) fixedly connected to the side wall of the fixing frame (101), a connecting frame (103b) fixedly installed at the bottom of the connecting rod (103a), and a fixing pin (103c) inserted into the side surface of the connecting frame (103b).
5. The crushing and screening device for polycrystalline silicon waste according to claim 4, characterized in that: The vibration assembly (104) includes a rod (104a) sleeved on the side surface of the connecting frame (103b), a baffle (104b) sleeved on the side surface of the rod (104a), and a spring (104c) sleeved on the outer surface of the rod (104a).
6. The crushing and screening device for polycrystalline silicon waste according to claim 5, characterized in that: The vibration assembly (104) also includes a base plate (104d) fixedly connected to the bottom of the rod (104a), a limiting frame (104e) fixedly installed at the bottom of the baffle (104b), and a connecting hook (104f) snapped into the bottom of the limiting frame (104e).
7. The crushing and screening device for polycrystalline silicon waste according to claim 6, characterized in that: The screening assembly (105) includes a placement frame (105a), a vibration motor (105b) adapted to be installed on the side surface of the placement frame (105a), and a screen plate (105c) fixedly connected to the end of the placement frame (105a), wherein the screen plate (105c) is fixedly connected to the output end of the vibration motor (105b).