A flat-end copper wire processing device

Abstract

This utility model discloses a flat-end copper wire processing device, relating to the technical field of copper wire production. It includes a base and a motor. The top of the base has rectangularly distributed side positioning seats, and a flattening mechanism is arranged directly above the base. This flattening mechanism flattens the copper wire during the winding process, thereby completing the flat-end copper wire processing. A heating mechanism is arranged on one side of the flattening mechanism. This heating mechanism controls the heating position and quantity according to the diameter of the copper wire, allowing for single-sided or double-sided heating to meet the heating needs of copper wires of different sizes. This increases the plasticity of the copper wire and eliminates the internal stress caused by plastic deformation. Before processing the copper wire, by pulling the sleeves arranged on both sides of the ceramic support plate, the sleeves can be vertically raised and lowered on both sides of the vertical support, thereby adjusting the distance between the two sets of ceramic support plates. Then, two sets of electric heating wires are used to preheat multiple sets of copper wires.

Description

Technical Field

[0001] This utility model relates to the technical field of copper wire production, and specifically to a flat-end copper wire processing device. Background Technology

[0002] Flat-end copper wire is a raw material widely used in the industrial and electronics sectors. It is made by rolling round copper wire. Since the plastic deformation of copper wire has a certain range, flat-end copper wire needs to be rolled multiple times during processing and also requires annealing.

[0003] Because the plastic deformation of copper wire has a certain range, flat-end copper wire needs to be rolled multiple times and annealed during processing to obtain qualified flat-end copper wire. This processing technology requires multiple rolling processes, which is extremely inefficient. Summary of the Invention

[0004] The purpose of this invention is to provide a flat-end copper wire processing device to solve the above-mentioned defects caused by the prior art.

[0005] A flat-end copper wire processing device includes a base and a motor. The top of the base has rectangularly distributed side positioning seats. A flattening mechanism is arranged directly above the base. The flattening mechanism flattens the copper wire during the winding process, thereby completing the processing of the flat-end copper wire. A heating mechanism is arranged on one side of the flattening mechanism. The heating mechanism controls the heating position and quantity according to the diameter of the copper wire. It can heat copper wires of different sizes by single-sided heating or double-sided heating, which can increase the plasticity of the copper wire and eliminate the internal stress of plastic deformation.

[0006] Preferably, the flattening mechanism includes a side positioning seat, a take-up roller, a first rolling roller, a second rolling roller, a motor, and a pay-off roller. A take-up roller is connected between two sets of the side positioning seats, and a pay-off roller is connected between the other two sets of the side positioning seats. A motor is located directly above the center of the base. A first rolling roller is connected to one side of the output end of the motor, and a second rolling roller is located directly below the first rolling roller.

[0007] Preferably, a planar gear is connected to one side of the take-up roller.

[0008] Preferably, the heating mechanism includes a vertical support, sleeve blocks, positioning holes, a ceramic support plate, and an electric heating wire. The vertical support is positioned directly above the base. Sleeve blocks are connected through the outer side of the vertical support. Ceramic support plates are connected to the outer side of two sets of sleeve blocks. An electric heating wire is installed inside the ceramic support plate. Positioning holes are provided at equal intervals on the outer side of the vertical support.

[0009] Preferably, the motor is connected to a planar gear on the same side via a chain through a planar gear connected to its output end.

[0010] Preferably, the vertical support is connected to the outside of the sleeve block through positioning holes that are opened at equal intervals.

[0011] Preferably, the base is connected to both sides of the wire feeding roller via symmetrically arranged side positioning seats.

[0012] Compared with the prior art, the present invention has the following advantages:

[0013] 1. Before processing the copper wire, the sleeves on both sides of the ceramic support plate are pulled to make the sleeves rise and fall vertically on both sides of the vertical support, thereby adjusting the distance between the two sets of ceramic support plates. Then, the two sets of electric heating wires are used to preheat multiple sets of copper wires. At the same time, depending on the diameter of the copper wire and the heating requirements, one or two sets of electric heating wires are used to heat the copper wire, improving the uniformity of the surface rolling of the copper wire and saving time and steps in the copper wire processing process.

[0014] 2. Then, connect the planar gear connected to the motor output end to the planar gear connected to one side of the take-up roller via a chain. This facilitates the rolling and shaping of the copper wire by the first and second rolling rollers. At the same time, the planar gear drives the take-up roller to rotate, and the take-up roller collects the rolled copper wire, saving the energy required for equipment operation. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a schematic diagram of the overall front view structure of this utility model.

[0017] Figure 3 This is a top view schematic diagram of the overall structure of this utility model.

[0018] Figure 4 This is a top view of the ceramic tray structure in this utility model.

[0019] Figure 5 This is a side view of the base structure in this utility model.

[0020] in:

[0021] 1. Base; 2. Side positioning seat; 3. Take-up roller; 4. Planar gear; 5. Flattening mechanism; 6. Roller 1; 7. Roller 2; 8. Motor; 9. Heating mechanism; 10. Vertical support; 11. Pay-off roller; 12. Sleeve block; 13. Positioning hole; 14. Ceramic support plate; 15. Electric heating wire. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] like Figures 1 to 5 As shown, a flat-end copper wire processing device includes a base 1 and a motor 8. Side positioning seats 2 are rectangularly distributed at the top of the base 1. A flattening mechanism 5 is arranged directly above the base 1. The flattening mechanism 5 flattens the copper wire during the winding process, thereby completing the processing of the flat-end copper wire. A heating mechanism 9 is arranged on one side of the flattening mechanism 5. The heating mechanism 9 controls the heating position and quantity according to the diameter of the copper wire. It can heat copper wires of different sizes by heating on one side or both sides, which can increase the plasticity of the copper wire and eliminate the internal stress of plastic deformation.

[0024] In this embodiment, the flattening mechanism 5 includes a side positioning seat 2, a take-up roller 3, a first rolling roller 6, a second rolling roller 7, a motor 8, and a pay-off roller 11. The take-up roller 3 is connected between two sets of the side positioning seats 2, and the pay-off roller 11 is connected between the other two sets of the side positioning seats 2. The motor 8 is located directly above the center of the base 1. The first rolling roller 6 is connected to one side of the output end of the motor 8, and the second rolling roller 7 is located directly below the first rolling roller 6.

[0025] In this embodiment, a planar gear 4 is connected to one side of the take-up roller 3. The planar gear 4 is driven to rotate by the motor 8, and at the same time, the planar gear 4 drives the planar gear 4 on the same side and the take-up roller 3 to rotate and take up the wire.

[0026] In this embodiment, the heating mechanism 9 includes a vertical support 10, a sleeve block 12, a positioning hole 13, a ceramic support plate 14, and an electric heating wire 15. The vertical support 10 is located directly above the base 1. The sleeve block 12 is connected through the outer side of the vertical support 10. The ceramic support plate 14 is connected to the outer side of two sets of sleeve blocks 12. The electric heating wire 15 is disposed inside the ceramic support plate 14. The positioning holes 13 are equally spaced on the outer side of the vertical support 10.

[0027] In this embodiment, the motor 8 is connected to the planar gear 4 on the same side via a chain through the output end of the planar gear 4. The planar gear 4 synchronously drives the take-up roller 3 to rotate, thereby completing the copper wire crushing and collection process.

[0028] In this embodiment, the vertical support 10 is connected to the outside of the sleeve block 12 through positioning holes 13 that are opened at equal intervals. The sleeve block 12 drives the vertical support 10 to adjust its height, thereby satisfying the adjustment of the heating range.

[0029] In this embodiment, the base 1 is connected to both sides of the wire feeding roller 11 through symmetrically arranged side positioning seats 2. The wire feeding roller 11 is positioned by the side positioning seats 2 to complete the wire feeding process of copper wire.

[0030] In practical applications, this flat-end copper wire processing device includes the following tasks:

[0031] Step 1: During use, firstly, according to the diameter of the copper wire and the processing requirements, pull the sleeve block 12 to make the sleeve block 12 and the ceramic support plate 14 move vertically up and down, and then adjust the distance between the two sets of ceramic support plates 14 so that the electric heating wire 15 installed inside the ceramic support plate 14 heats the surface of the copper wire. Insert the screw into the positioning hole 13 to lock the connection between the sleeve block 12 and the vertical bracket 10. Before heating the copper wire, preheat the copper wire first.

[0032] Step 2: The operator inserts the copper wire set on the outside of the pay-off roller 11 into the gap between the first roller 6 and the second roller 7. Then, the motor 8 drives the first roller 6 to rotate. The first roller 6 and the second roller 7 are used to roll and shape the copper wire, so that the copper wire is wrapped and fixed on one side of the take-up roller 3. Then, one set of electric heating wires 15 and two sets of electric heating wires 15 are turned on first, and then the copper wire is preheated by the electric heating wires 15.

[0033] Step 3: Then connect the planar gear 4 connected to the output end of the motor 8 to the planar gear 4 connected to one side of the take-up roller 3 via a chain. Then turn on the motor 8 and use the motor 8 to drive the first rolling roller 6 to rotate. The first rolling roller 6 and the second rolling roller 7 are used to roll the wire. At the same time, the chain drives the planar gear 4 set on the same side to rotate. The planar gear 4 drives the take-up roller 3 to rotate. The take-up roller 3 is used to collect the rolled copper wire.

[0034] Therefore, the above-disclosed embodiments are merely illustrative in all respects and are not the only ones. All modifications within the scope of this utility model or its equivalents are included in this utility model.

Claims

1. A flat wire copper processing device, characterized by: Includes a base (1) and a motor (8). The top of the base (1) has rectangular side positioning seats (2). A flattening mechanism (5) is provided directly above the base (1). The flattening mechanism (5) flattens the copper wire during the winding process, thereby completing the processing of the flat copper wire. A heating mechanism (9) is provided on one side of the flattening mechanism (5). The heating mechanism (9) controls the heating position and quantity according to the diameter of the copper wire. It can heat copper wires of different sizes by heating on one side or on both sides, which can increase the plasticity of the copper wire and eliminate the internal stress of plastic deformation.

2. The flat wire processing device according to claim 1, wherein: The flattening mechanism (5) includes a side positioning seat (2), a take-up roller (3), a first rolling roller (6), a second rolling roller (7), a motor (8), and a pay-off roller (11). The take-up roller (3) is connected between two sets of the side positioning seats (2), and the pay-off roller (11) is connected between the other two sets of the side positioning seats (2). The motor (8) is located directly above the center of the base (1). The first rolling roller (6) is connected to one side of the output end of the motor (8), and the second rolling roller (7) is located directly below the first rolling roller (6).

3. The flat wire processing device according to claim 2, wherein: A planar gear (4) is connected to one side of the take-up roller (3).

4. The flat wire processing device according to claim 1, wherein: The heating mechanism (9) includes a vertical support (10), a sleeve (12), a positioning hole (13), a ceramic support plate (14), and an electric heating wire (15). The vertical support (10) is located directly above the base (1). The sleeve (12) is connected through the outer side of the vertical support (10). The two sets of sleeves (12) are connected to the outer side of the ceramic support plate (14). The electric heating wire (15) is installed inside the ceramic support plate (14). The positioning holes (13) are opened at equal intervals on the outer side of the vertical support (10).

5. The flat wire processing device according to claim 2, wherein: The motor (8) is connected to the planar gear (4) on the same side via a chain through the planar gear (4) connected to the output end.

6. The flat wire processing device according to claim 4, wherein: The vertical support (10) is connected to the outside of the sleeve (12) through positioning holes (13) that are opened at equal intervals.

7. The flat wire processing device of claim 1, wherein: The base (1) is connected to both sides of the wire feeding roller (11) through symmetrically arranged side positioning seats (2).

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