A rolling machine for processing arc-shaped aluminum alloy templates

By installing a lifting and shielding mechanism and a support mechanism on the rolling machine, and using a dual-axis motor to drive a steel wire rope to lift and lower the transparent baffle frame, the problem of the lack of shielding protection in the rolling machine is solved, and safety and convenience are improved.

CN224423893UActive Publication Date: 2026-06-30JIANGSU TIANLICHENG CONSTR TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU TIANLICHENG CONSTR TECH CO LTD
Filing Date
2025-06-18
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

The lack of effective shielding and protection during the use of the rolling machine for processing arc-shaped aluminum alloy templates makes it easy for operators to be injured by the rotating rollers, posing a safety hazard.

Method used

A rolling machine including a lifting and shielding mechanism, a drive mechanism and a support mechanism was designed. The transparent baffle is raised and lowered by a steel wire rope driven by a dual-axis motor. Combined with support wheels and limit frames, the rotating roller is shielded and protected.

Benefits of technology

This effectively prevents operators from being injured by the rotating rollers, improves the safety and ease of operation of the equipment, reduces safety hazards, and enhances the stability and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a rolling machine for processing arc-shaped aluminum alloy templates, including a rolling machine, a base mounted on the lower side of the rolling machine, and a lifting and shielding mechanism. The mechanism includes tracks fixedly connected to the front and rear sides of the rolling machine, with sliding blocks slidably connected inside the tracks. A transparent baffle is fixedly connected to the top of each sliding block, allowing the transparent baffle to slide upwards within the tracks via the sliding blocks, facilitating the use of the rolling machine. A drive mechanism is provided on the upper side of the base. In actual use, this utility model, through the coordinated operation of the lifting and shielding mechanism, the drive mechanism, and the support mechanism, effectively shields and protects the rotating rollers of the rolling machine. This fundamentally avoids the risk of operator injury due to exposed rotating rollers in arc-shaped aluminum alloy template processing rolling machines, improving the safety and convenience of equipment use, and giving it a significant advantage in ease of use.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy template processing technology, specifically a rolling machine for processing arc-shaped aluminum alloy templates. Background Technology

[0002] The arc-shaped aluminum alloy template rolling machine is a mechanical device specially designed to bend aluminum alloy sheets into arc shapes. It uses hydraulic drive or mechanical force to move the working rollers and bend the sheet, which can efficiently and accurately complete the rolling of arc-shaped aluminum alloy template panels, reinforcing ribs, edge banding and matching back ribs.

[0003] For example, Chinese Patent Application No. 202220015855.1 discloses a rolling machine for processing arc-shaped aluminum alloy templates. It includes a base welded from channel steel, with two mounting seats fixed on the base. Two first rotating shafts are rotatably connected between the two mounting seats via bearings, and a drive roller is fixed in the middle of each of the two first rotating shafts. Triangular frames are provided on the top of each mounting seat, and each triangular frame is connected to the mounting seat by a pin. Hydraulic cylinders are vertically fixed on the top of the two triangular frames, and push blocks are fixed on the push rods of the two hydraulic cylinders. A second rotating shaft is rotatably connected between the two push blocks via bearings, and a driven roller is fixed in the middle of the second rotating shaft. The axes of the two drive rollers are parallel to the axes of the driven rollers. A motor and a reducer are also fixedly installed on the base, and a first gear is installed on the output shaft of the reducer. This utility model can simultaneously meet the rolling operations of panels, reinforcing ribs, edge banding, and matching back ribs in the processing of arc-shaped aluminum alloy templates, and has advantages such as saving materials and reducing production costs.

[0004] In the conventional use of rolling machines for processing arc-shaped aluminum alloy templates, the equipment is usually placed directly on the ground. However, during the rolling operation, the rotating rollers lack effective shielding and protection mechanisms, making it easy for operators or other personnel to accidentally get their limbs caught in the rotating rollers, which can lead to serious injuries.

[0005] Therefore, it is necessary to redesign and modify the rolling machine used for processing arc-shaped aluminum alloy templates to effectively prevent damage accidents. Utility Model Content

[0006] To address the problems mentioned in the background art, the purpose of this utility model is to provide a rolling machine for processing arc-shaped aluminum alloy templates, which has the advantages of being easy to use and solves the problem of easy injury to personnel.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a rolling machine for processing arc-shaped aluminum alloy templates, comprising a rolling machine, a base installed on the lower side of the rolling machine, and a lifting and blocking mechanism including tracks fixedly connected to the front and rear sides of the rolling machine, a sliding block slidably connected inside the track, and a transparent baffle fixedly connected to the top of the sliding block, the transparent baffle being able to slide upwards inside the track through the sliding block, facilitating the use of the rolling machine, and a driving mechanism provided on the upper side of the base.

[0008] As a preferred embodiment of this utility model, the drive mechanism includes a dual-axis motor fixedly connected to the top of the base. The output shafts on both sides of the dual-axis motor are fixedly connected to transmission rods. Four winding wheels are fixedly connected to the surface of the transmission rods. Steel wire ropes are fixedly connected to the surface of each winding wheel. A connecting plate is fixedly connected to the end of the steel wire rope away from the winding wheel. The surface of the connecting plate is fixedly connected to the outside of the sliding block. A support mechanism is provided on the upper side of the rolling machine.

[0009] As a preferred embodiment of this utility model, the support mechanism includes support plates fixedly connected to the left and right sides of the top of the rolling machine, a support rod fixedly connected to the outer side of the support plate, a support wheel movably connected to the surface of the support rod through a bearing, and a steel wire rope wound around the upper side of the support wheel from top to bottom.

[0010] As a preferred embodiment of this utility model, a protective box is provided on the outer side of the support mechanism, and the inner side of the protective box is fixedly connected to the surface of the base.

[0011] As a preferred embodiment of this invention, a limiting frame is fixedly connected to the surface of the track, and the limiting frame can prevent the transparent baffle from moving excessively upward.

[0012] As a preferred embodiment of this utility model, stabilizing plates are fixedly connected to both the left and right sides of the bottom of the transparent baffle, and the inner side of the stabilizing plate is fixedly connected to the surface of the connecting plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. When this utility model is in use, under the action of the lifting and blocking mechanism, the driving mechanism and the supporting mechanism, the rotating roller of the rolling machine can be blocked, avoiding the inconvenience caused by the rolling machine for processing arc-shaped aluminum alloy templates easily injuring the operator, thus making it easy to use.

[0015] 2. This utility model achieves precise control over the lifting and lowering of the transparent baffle by setting a drive mechanism, which is convenient to operate and can ensure the stability of the lifting and lowering process of the transparent baffle, reducing safety hazards caused by shaking. Attached Figure Description

[0016] Figure 1This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0018] Figure 3 This utility model relates to a lifting and shielding mechanism;

[0019] Figure 4 This is a schematic diagram of the drive mechanism and support mechanism of this utility model.

[0020] In the diagram: 1. Rolling machine; 2. Base; 3. Track; 4. Sliding block; 5. Transparent baffle; 6. Dual-axis motor; 7. Transmission rod; 8. Winding wheel; 9. Wire rope; 10. Connecting plate; 11. Support plate; 12. Support rod; 13. Support wheel; 14. Protective box; 15. Limiting frame; 16. Stabilizing plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 4 As shown, the present invention provides a rolling machine for processing arc-shaped aluminum alloy templates, including a rolling machine 1, a base 2 installed on the lower side of the rolling machine 1, and a lifting and blocking mechanism including a track 3 fixedly connected to the front and rear sides of the rolling machine 1, a sliding block 4 slidably connected inside the track 3, and a transparent baffle 5 fixedly connected to the top of the sliding block 4. The transparent baffle 5 can slide upward inside the track 3 through the sliding block 4, which facilitates the use of the rolling machine 1. A drive mechanism is provided on the upper side of the base 2.

[0023] refer to Figure 4 The drive mechanism includes a dual-axis motor 6 fixedly connected to the top of the base 2. The output shafts on both sides of the dual-axis motor 6 are fixedly connected to transmission rods 7. Four winding wheels 8 are fixedly connected to the surface of the transmission rods 7. Steel wire ropes 9 are fixedly connected to the surface of each winding wheel 8. A connecting plate 10 is fixedly connected to the end of the steel wire rope 9 away from the winding wheel 8. The surface of the connecting plate 10 is fixedly connected to the outside of the sliding block 4. A support mechanism is provided on the upper side of the rolling machine 1.

[0024] As a technical optimization of this utility model, by setting a drive mechanism, the lifting and lowering of the transparent baffle 5 can be precisely controlled, which is convenient to operate and can ensure the stability of the lifting and lowering process of the transparent baffle 5, reducing the safety hazards caused by shaking.

[0025] refer to Figure 4 The support mechanism includes support plates 11 fixedly connected to the left and right sides of the top of the rolling machine 1. Support rods 12 are fixedly connected to the outer side of the support plates 11. Support wheels 13 are movably connected to the surface of the support rods 12 through bearings. Steel wire ropes 9 are wound around the upper side of the support wheels 13 from top to bottom.

[0026] As a technical optimization of this utility model, a support mechanism is provided to give the wire rope 9 a reasonable direction and support. The support wheel 13 is movably connected to the support rod 12 through a bearing, which can reduce the friction of the wire rope 9 during the movement, reduce energy loss, and make the winding and unwinding of the wire rope 9 smoother, ensuring the smoothness of the lifting and lowering of the transparent baffle 5 and improving the working efficiency of the entire equipment.

[0027] refer to Figure 1 A protective box 14 is provided on the outside of the support mechanism, and the inner side of the protective box 14 is fixedly connected to the surface of the base 2.

[0028] As a technical optimization of this utility model, by setting the protective box 14, the support mechanism can be effectively protected from external environmental erosion and collision, extending the service life of the support mechanism and reducing the maintenance cost of the equipment.

[0029] refer to Figure 3 The surface of track 3 is fixedly connected to a limiting frame 15, which can prevent the transparent baffle 5 from moving upwards excessively.

[0030] As a technical optimization of this utility model, by setting the limiting frame 15, the transparent baffle 5 can be effectively prevented from moving too high during the rising process due to operational errors or other reasons, thus avoiding collision between the transparent baffle 5 and the rolling machine 1 or other components, protecting the transparent baffle 5 and the rolling machine 1 from damage, ensuring the safe operation of the equipment, and also improving the reliability of the equipment.

[0031] refer to Figure 2 Stabilizing plates 16 are fixedly connected to the left and right sides of the bottom of the transparent baffle 5, and the inner side of the stabilizing plate 16 is fixedly connected to the surface of the connecting plate 10.

[0032] As a technical optimization of this utility model, by setting a stabilizing plate 16 and fixing its inner side to the surface of the connecting plate 10, the connection strength and stability between the transparent baffle 5 and the connecting plate 10 are enhanced. During the lifting and lowering process of the transparent baffle 5, the stabilizing plate 16 can effectively prevent the transparent baffle 5 from shaking or tilting due to uneven force, ensuring that the transparent baffle 5 always remains stable and improving the overall stability and safety of the equipment.

[0033] The working principle and usage process of this utility model are as follows: In use, the dual-shaft motor 6 starts, and its output shafts on both sides drive the transmission rod 7 to rotate, thereby causing the four winding wheels 8 on the transmission rod 7 to rotate. The winding wheels 8 perform winding or unwinding operations on the wire rope 9. One end of the wire rope 9 is fixed to the winding wheel 8, and the other end is connected to the connecting plate 10 through a support mechanism (the support wheel 13 changes the direction of the wire rope 9 and provides support). The connecting plate 10 is also fixed to the sliding block 4, which slides within the track 3. When the winding wheel 8 winds the wire rope 9, the wire rope 9 pulls the connecting plate 10 and the sliding block 4 upwards, causing the transparent baffle 5 to slide upwards along the track 3. When the winding wheel 8 unwinds the wire rope 9, the transparent baffle 5 slides downwards along the track 3 under the action of gravity. The limiting frame 15 on track 3 prevents the transparent baffle 5 from moving excessively upwards. The stabilizing plate 16 at the bottom of the transparent baffle 5 enhances the connection stability between it and the connecting plate 10. The protective box 14 on the outside of the support mechanism is used to protect the support mechanism. This avoids the inconvenience caused by the rolling machine 1 for processing arc-shaped aluminum alloy templates easily injuring operators, making it easy to use.

[0034] In summary, when this utility model is used, the rotating roller of the rolling machine 1 can be blocked by the lifting and blocking mechanism, the driving mechanism and the supporting mechanism, thus avoiding the inconvenience caused by the rolling machine 1 used for processing arc-shaped aluminum alloy templates easily injuring the operator, and making it easy to use.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rolling machine for processing arc-shaped aluminum alloy templates, comprising a rolling machine (1), wherein a base (2) is mounted on the lower side of the rolling machine (1), characterized in that: The lifting and shielding mechanism includes a track (3) fixedly connected to the front and rear sides of the rolling machine (1). A sliding block (4) is slidably connected inside the track (3). A transparent baffle (5) is fixedly connected to the top of the sliding block (4). The transparent baffle (5) can slide upward inside the track (3) through the sliding block (4) to facilitate the use of the rolling machine (1). A driving mechanism is provided on the upper side of the base (2).

2. The round arc type aluminum alloy template processing coiling machine according to claim 1, characterized in that: The drive mechanism includes a dual-axis motor (6) fixedly connected to the top of the base (2). The output shafts on both sides of the dual-axis motor (6) are fixedly connected to transmission rods (7). Four winding wheels (8) are fixedly connected to the surface of the transmission rods (7). Steel wire ropes (9) are fixedly connected to the surface of each winding wheel (8). A connecting plate (10) is fixedly connected to the end of the steel wire rope (9) away from the winding wheel (8). The surface of the connecting plate (10) is fixedly connected to the outside of the sliding block (4). A support mechanism is provided on the upper side of the rolling machine (1).

3. The round arc type aluminum alloy template processing coiling machine according to claim 2, characterized in that: The support mechanism includes a support plate (11) fixedly connected to the left and right sides of the top of the rolling machine (1). A support rod (12) is fixedly connected to the outside of the support plate (11). A support wheel (13) is movably connected to the surface of the support rod (12) through a bearing. The wire rope (9) is wound around the upper side of the support wheel (13) from top to bottom.

4. The round arc type aluminum alloy template processing coiling machine according to claim 3, characterized in that: A protective box (14) is provided on the outside of the support mechanism, and the inner side of the protective box (14) is fixedly connected to the surface of the base (2).

5. The round arc type aluminum alloy template processing coiling machine according to claim 1, characterized in that: A limiting frame (15) is fixedly connected to the surface of the track (3), and the limiting frame (15) can prevent the transparent baffle (5) from moving up excessively.

6. The round arc type aluminum alloy template processing coiling machine according to claim 2, characterized in that: Stabilizing plates (16) are fixedly connected to the left and right sides of the bottom of the transparent baffle (5), and the inner side of the stabilizing plate (16) is fixedly connected to the surface of the connecting plate (10).