A forging die for irregularly shaped forgings

Abstract

This utility model discloses a forging die for irregularly shaped forgings, relating to the field of forging die technology, including a base plate and a water injection assembly; the base plate: four corresponding support plates are fixed to the upper end, and a forming die is fixed to the upper side of the four support plates. A die groove is opened in the middle of the upper end of the forming die. An ejection assembly is installed at the lower end of the forming die. A second cooling assembly is installed on the surface of the forming die, and the lower side of the second cooling assembly is installed on the upper side of the base plate; the water injection assembly: includes a cooling chamber, a U-shaped water tank, a water pump, a water outlet pipe, and a return pipe. The forming die has a cooling chamber inside. A U-shaped water tank is fixed to the right end of the upper side of the base plate. A water pump is installed inside the U-shaped water tank. A water outlet pipe is fixed inside the water outlet of the water pump. The left end of the water outlet pipe is connected to the water inlet of the cooling chamber, which can quickly cool the workpiece and enable rapid demolding.

Description

Technical Field

[0001] This utility model relates to the field of forging die technology, specifically a forging die for irregularly shaped forgings. Background Technology

[0002] Forging dies, as core process equipment in die forging production, use high temperature and high pressure to plastically deform metal billets, ultimately shaping them into the desired parts. These dies are typically made of high-strength alloy steel, possessing excellent heat resistance and wear resistance, and capable of withstanding repeated impact loads. On the die forging production line, forging dies directly determine the dimensional accuracy and mechanical properties of the product, and are a key factor in ensuring the stability of quality in mass production.

[0003] Current forging die designs have significant functional limitations: firstly, the cooling system is inefficient, severely impacting production cycle time and die lifespan; secondly, unreasonable demolding mechanisms easily lead to finished products sticking to the die or surface damage. These problems not only reduce production efficiency but also increase die maintenance costs. Therefore, we propose a forging die for irregularly shaped forgings. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the existing defects and provide a forging die for irregular forgings that can quickly cool the workpiece and quickly demold, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a forging die for irregularly shaped forgings, comprising a base plate and a water injection assembly;

[0006] Base plate: Four corresponding support plates are fixed at the upper end, and a right forming mold is fixed on the upper side of the four support plates. A mold groove is opened in the middle of the upper end of the forming mold. An ejection component is installed at the lower end of the forming mold. A second cooling component is installed on the surface of the forming mold. The lower side of the second cooling component is installed on the upper side of the base plate.

[0007] Water injection assembly: includes a cooling chamber, a U-shaped water tank, a water pump, an outlet pipe, and a return pipe. The molding die has a cooling chamber inside. The U-shaped water tank is fixed to the right end of the upper side of the base plate. The water pump is installed inside the U-shaped water tank. The outlet pipe is fixed inside the outlet of the water pump. The left end of the outlet pipe is connected to the inlet of the cooling chamber. The return pipe is fixed inside the outlet of the cooling chamber. The right end of the return pipe is fixed inside the return port on the left side of the U-shaped water tank. A first cooling assembly is installed on the right side of the U-shaped water tank. The input end of the water pump is electrically connected to the output end of an external PLC controller. The water pump injects water cooled by the first cooling assembly into the cooling chamber.

[0008] Furthermore, the first cooling assembly includes a temperature sensor, a thermoelectric cooler, a mounting bracket, and cooling fans. The temperature sensor is installed inside the U-shaped water tank. A mounting slot is provided on the right side of the U-shaped water tank, and the thermoelectric cooler is installed inside the mounting slot. The heat dissipation end of the thermoelectric cooler is located outside the mounting slot, and the cooling end of the thermoelectric cooler is located inside the mounting slot. A mounting bracket is fixed to the right side of the U-shaped water tank, and evenly distributed cooling fans are installed on the right side of the mounting bracket. All cooling fans correspond to the thermoelectric cooler. The temperature sensor is bidirectionally electrically connected to an external PLC controller, and the input end of the thermoelectric cooler is electrically connected to the output end of the external PLC controller. The water inside the U-shaped water tank is cooled by setting up the first cooling assembly.

[0009] Furthermore, the ejection assembly includes hydraulic rods, connecting columns, threaded columns, extrusion blocks, and support frames. The mold groove has four corresponding grooves inside, and extrusion blocks are slidably connected inside the grooves. The cooling chamber has four corresponding support frames fixed inside, and the extrusion blocks are slidably connected inside the support frames. A threaded column is fixed to the lower side of the extrusion block, and a connecting column is provided on the lower side of the extrusion block. A threaded groove is formed at the upper end of the connecting column, and the threaded column is threadedly connected inside the threaded groove. Four corresponding hydraulic rods are installed on the lower side of the forming mold. The telescopic arms of the hydraulic rods are connected to the lower ends of the corresponding connecting columns. The input ends of the hydraulic rods are electrically connected to the output ends of an external PLC controller. The ejection assembly ejects the formed workpiece.

[0010] Furthermore, the second cooling assembly includes an annular tube, nozzles, electric telescopic rods, and water injection pipes. The annular tube is provided on the surface of the molding die, and uniformly distributed nozzles are installed at the upper end of the annular tube. Three corresponding electric telescopic rods are installed on the upper side of the base plate, and the telescopic arms of the three electric telescopic rods are all fixed to the lower end of the annular tube. Water injection holes are opened on the circumferential surface of the annular tube, and water injection pipes are fixed inside the water injection holes. The second cooling assembly is used to further cool the workpiece that has undergone preliminary cooling.

[0011] Furthermore, a connecting flange ring is fixed to the front end of the circumferential surface of the water injection pipe, and the front end of the connecting flange ring is fixed with evenly distributed connecting holes. The water injection pipe is connected to the external coolant pipe by setting the connecting flange ring.

[0012] Furthermore, the upper side of the U-shaped water tank is provided with a water injection hole, and a sealing cap is threaded inside the water injection hole to seal the water injection hole of the U-shaped water tank.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This irregular forging die has the following advantages:

[0014] 1. Through the dual cooling structure of internal cooling chamber circulating coolant and external annular spray, the workpiece is cooled down rapidly in stages, which significantly improves cooling efficiency, effectively controls the working temperature of the mold, extends the service life of the mold, and ensures the forming quality of the workpiece.

[0015] 2. The multi-directional hydraulic ejection mechanism and support frame guide structure are adopted. The extrusion block is synchronously and smoothly lifted through threaded transmission, avoiding local stress concentration during demolding. While ensuring the integrity of the forging surface, it achieves rapid and non-destructive demolding, which greatly improves production efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the front structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the water injection component structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the first cooling component of this utility model;

[0019] Figure 4 This is a schematic diagram of the ejector component structure of this utility model.

[0020] In the diagram: 1. Base plate, 2. Support plate, 3. Molding mold, 4. Water injection assembly, 41. Cooling chamber, 42. U-shaped water tank, 43. Water pump, 44. Water outlet pipe, 45. Return pipe, 5. First cooling assembly, 51. Temperature sensor, 52. Semiconductor cooling chip, 53. Fixing frame, 54. Cooling fan, 6. Ejection assembly, 61. Hydraulic rod, 62. Connecting column, 63. Threaded column, 64. Extrusion block, 65. Support frame, 7. Second cooling assembly, 71. Annular pipe, 72. Nozzle, 73. Electric telescopic rod, 74. Water injection pipe, 8. Connecting flange ring, 9. Mold groove, 10. Sealing cover. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 This embodiment provides a technical solution: a forging die for irregular forging parts, including a base plate 1 and a water injection component 4;

[0023] Base plate 1: Four corresponding support plates 2 are fixed at the upper end. A forming mold 3 is fixed on the upper side of the four support plates 2. A mold groove 9 is opened in the middle of the upper end of the forming mold 3. An ejection assembly 6 is installed at the lower end of the forming mold 3. A second cooling assembly 7 is installed on the surface of the forming mold 3. The lower side of the second cooling assembly 7 is installed on the upper side of the base plate 1. The ejection assembly 6 includes a hydraulic rod 61, a connecting column 62, a threaded column 63, an extrusion block 64, and a support frame 65. Four corresponding grooves are opened inside the mold groove 9. The extrusion block 64 is slidably connected inside the grooves. Four corresponding support frames 65 are fixed inside the cooling cavity 41. The extrusion block 64 is slidably connected inside the support frame 65. A threaded column 63 is fixed on the lower side of the extrusion block 64. A connecting column 62 is provided on the lower side of the extrusion block 64. A threaded groove is opened at the upper end of the connecting column 62. The threaded column 63 is threaded. Inside the threaded groove, four corresponding hydraulic rods 61 are installed on the lower side of the forming mold 3. The telescopic arms of the hydraulic rods 61 are connected to the lower ends of the corresponding connecting columns 62. The input end of the hydraulic rods 61 is electrically connected to the output end of the external PLC controller. The second cooling assembly 7 includes an annular tube 71, nozzles 72, electric telescopic rods 73 and water injection pipes 74. The surface of the forming mold 3 is provided with an annular tube 71. The upper end of the annular tube 71 is equipped with evenly distributed nozzles 72. Three corresponding electric telescopic rods 73 are installed on the upper side of the base plate 1. The telescopic arms of the three electric telescopic rods 73 are all fixed to the lower end of the annular tube 71. Water injection holes are opened on the circumferential surface of the annular tube 71. Water injection pipes 74 are fixed inside the water injection holes. The workpiece that has been initially cooled is further cooled by setting the second cooling assembly 7. The formed workpiece is ejected by setting the ejection assembly 6.

[0024] Water injection component 4 includes a cooling chamber 41, a U-shaped water tank 42, a water pump 43, an outlet pipe 44, and a return pipe 45. The molding die 3 has a cooling chamber 41 inside. A U-shaped water tank 42 is fixed to the right end of the upper side of the base plate 1. A water pump 43 is installed inside the U-shaped water tank 42. An outlet pipe 44 is fixed inside the outlet of the water pump 43. The left end of the outlet pipe 44 is connected to the inlet of the cooling chamber 41. A return pipe 45 is fixed inside the outlet of the cooling chamber 41. The right end of the return pipe 45 is fixed inside the return port on the left side of the U-shaped water tank 42. A first cooling component 5 is installed on the right side of the U-shaped water tank 42. The input end of the water pump 43 is electrically connected to the output end of an external PLC controller. The first cooling component 5 includes a temperature sensor 51, a semiconductor cooling chip 52, a mounting bracket 53, and a cooling fan 54. The U-shaped water tank 42 has a cooling chamber 41 inside the U-shaped water tank 42. A temperature sensor 51 is installed in the U-shaped water tank 42. A mounting slot is provided on the right side of the U-shaped water tank 42. A thermoelectric cooler 52 is installed inside the mounting slot. The heat dissipation end of the thermoelectric cooler 52 is located outside the mounting slot, and the cooling end of the thermoelectric cooler 52 is located inside the mounting slot. A fixing bracket 53 is fixed on the right side of the U-shaped water tank 42. Evenly distributed cooling fans 54 are installed on the right side of the fixing bracket 53. All cooling fans 54 correspond to the thermoelectric cooler 52. The temperature sensor 51 is bidirectionally electrically connected to an external PLC controller. The input end of the thermoelectric cooler 52 is electrically connected to the output end of the external PLC controller. The water inside the U-shaped water tank 42 is cooled by a first cooling component 5. The water inside the U-shaped water tank 42 after being cooled by the first cooling component 5 is injected into the cooling chamber 41 by a water pump 43.

[0025] Wherein: a connecting flange ring 8 is fixed at the front end of the circumferential surface of the water injection pipe 74, and a connecting flange ring 8 is fixed at the front end with evenly distributed connecting holes, and the water injection pipe 74 is connected to the external coolant pipeline by setting the connecting flange ring 8.

[0026] The upper side of the U-shaped water tank 42 is provided with a water injection hole, and the inside of the water injection hole is connected with a sealing cap 10. The water injection hole of the U-shaped water tank 42 is sealed by setting the sealing cap 10.

[0027] The working principle of the forging die for irregular forging provided by this utility model is as follows: After forging, the water pump 43 of the water injection component 4 is started, and the coolant in the U-shaped water tank 42 is pumped into the cooling chamber 41 inside the forming die 3 through the water outlet pipe 44. The workpiece in the die groove 9 is cooled down quickly for the first time through metal conduction. When the heated coolant returns to the U-shaped water tank 42 through the return pipe 45, the temperature sensor 51 of the first cooling component 5 monitors the water temperature in real time and links with the semiconductor refrigeration chip 52. Its cooling end continuously cools the return liquid, and the cooling fan 54 simultaneously forces the heat dissipation end of the semiconductor refrigeration chip 52 to dissipate heat. When the workpiece reaches the set temperature due to the initial cooling, the hydraulic rod 61 of the ejector component 6 pushes the connecting column 62 upward. Through the transmission cooperation between the threaded column 63 and the extrusion block 64, the four extrusion blocks 64 are synchronously and smoothly lifted along the support frame 65, removing the workpiece from the mold slot 9 without damage. After the workpiece is ejected, the electric telescopic rod 73 of the second cooling component 7 drives the annular tube 71 to rise to a preset height. The external cooling medium is injected into the annular tube 71 through the water injection pipe 74, and forms an atomized cooling curtain through the evenly distributed nozzles 72 to perform secondary gentle cooling on the surface of the workpiece. During the cooling process, the temperature sensor 51 and the PLC controller dynamically adjust the power of the semiconductor cooling chip 52 to ensure that the cooling medium is kept at a constant temperature. At the same time, the electric telescopic rod 73 automatically adjusts the height of the annular tube 71 according to the mold temperature feedback to optimize the cooling distance. After the two-stage cooling is completed, the components achieve the best balance between cooling efficiency and workpiece integrity through PLC collaborative control.

[0028] It is worth noting that the external PLC controller disclosed in the above embodiments is specifically a Siemens S7-200. The water pump 43, the thermoelectric cooler 52, the cooling fan 54, the hydraulic rod 61, the electric telescopic rod 73, and the temperature sensor 51 can be freely configured according to the actual application scenario. The external PLC controller controls the operation of the water pump 43, the thermoelectric cooler 52, the cooling fan 54, the hydraulic rod 61, and the electric telescopic rod 73 using methods commonly used in the prior art.

[0029] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A forging die for irregularly shaped forgings, characterized in that: Includes a base plate (1) and a water injection assembly (4); Base plate (1): Four corresponding support plates (2) are fixed at the upper end. A right forming mold (3) is fixed on the upper side of the four support plates (2). A mold groove (9) is opened in the middle of the upper end of the forming mold (3). An ejection component (6) is installed at the lower end of the forming mold (3). A second cooling component (7) is installed on the surface of the forming mold (3). The lower side of the second cooling component (7) is installed on the upper side of the base plate (1). Water injection assembly (4): includes a cooling chamber (41), a U-shaped water tank (42), a water pump (43), a water outlet pipe (44), and a return pipe (45). The molding die (3) is provided with a cooling chamber (41). A U-shaped water tank (42) is fixed on the right side of the upper side of the base plate (1). A water pump (43) is installed inside the U-shaped water tank (42). A water outlet pipe (44) is fixed inside the water outlet of the water pump (43). The left end of the water outlet pipe (44) is connected to the water inlet of the cooling chamber (41). A return pipe (45) is fixed inside the drain outlet of the cooling chamber (41). The right end of the return pipe (45) is fixed inside the return port provided on the left side of the U-shaped water tank (42). A first cooling assembly (5) is installed on the right side of the U-shaped water tank (42). The input end of the water pump (43) is electrically connected to the output end of an external PLC controller.

2. The forging die for irregularly shaped forgings according to claim 1, characterized in that: The first cooling assembly (5) includes a temperature sensor (51), a thermoelectric cooler (52), a mounting bracket (53), and a cooling fan (54). The temperature sensor (51) is installed inside the U-shaped water tank (42). An installation slot is provided on the right side of the U-shaped water tank (42). The thermoelectric cooler (52) is installed inside the installation slot. The heat dissipation end of the thermoelectric cooler (52) is located outside the installation slot, and the cooling end of the thermoelectric cooler (52) is located inside the installation slot. A mounting bracket (53) is fixed on the right side of the U-shaped water tank (42). A uniformly distributed cooling fan (54) is installed on the right side of the mounting bracket (53). All the cooling fans (54) correspond to the thermoelectric cooler (52). The temperature sensor (51) is bidirectionally electrically connected to an external PLC controller. The input end of the thermoelectric cooler (52) is electrically connected to the output end of the external PLC controller.

3. The forging die for irregularly shaped forgings according to claim 1, characterized in that: The ejection assembly (6) includes a hydraulic rod (61), a connecting column (62), a threaded column (63), an extrusion block (64), and a support frame (65). The mold groove (9) has four corresponding grooves inside, and the extrusion block (64) is slidably connected inside the grooves. The cooling cavity (41) has four corresponding support frames (65) fixed inside, and the extrusion block (64) is slidably connected inside the support frame (65). The lower side of the extrusion block (64) is fixed with a threaded column (63), and the lower side of the extrusion block (64) is provided with a connecting column (62). The upper end of the connecting column (62) has a threaded groove, and the threaded column (63) is threadedly connected inside the threaded groove. The lower side of the forming mold (3) is equipped with four corresponding hydraulic rods (61). The telescopic arm of the hydraulic rod (61) is connected to the lower end of the corresponding connecting column (62). The input end of the hydraulic rod (61) is electrically connected to the output end of an external PLC controller.

4. The forging die for irregularly shaped forgings according to claim 1, characterized in that: The second cooling assembly (7) includes an annular tube (71), a nozzle (72), an electric telescopic rod (73), and a water injection pipe (74). The surface of the molding die (3) is provided with an annular tube (71). The upper end of the annular tube (71) is equipped with evenly distributed nozzles (72). The upper side of the base plate (1) is equipped with three corresponding electric telescopic rods (73). The telescopic arms of the three electric telescopic rods (73) are all fixed to the lower end of the annular tube (71). A water injection hole is opened on the circumferential surface of the annular tube (71), and a water injection pipe (74) is fixed inside the water injection hole.

5. A forging die for irregularly shaped forgings according to claim 4, characterized in that: The front end of the circumferential surface of the water injection pipe (74) is fixed with a connecting flange ring (8), and the front end of the connecting flange ring (8) is fixed with evenly distributed connecting holes.

6. A forging die for irregularly shaped forgings according to claim 1, characterized in that: The upper side of the U-shaped water tank (42) is provided with a water injection hole, and the inside of the water injection hole is connected with a sealing cap (10).

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