A tail material discharge device for aluminum profile cutting equipment

By designing a tail material discharge device for aluminum profile cutting equipment, the automatic discharge of tail material is achieved by using a pedal switch linked with a cylinder, and a guide block and a limit rod working together. This solves the problem of equipment downtime caused by manual material discharge and improves production efficiency and safety.

CN224424393UActive Publication Date: 2026-06-30ANHUI ORIGINAL NEW MATERIAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI ORIGINAL NEW MATERIAL CO LTD
Filing Date
2025-07-15
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

The current aluminum profile cutting equipment requires manual removal of tailings, which leads to frequent machine downtime, low production efficiency, and safety hazards.

Method used

Design a tail material discharge device for aluminum profile cutting equipment. Through the electrical linkage between the pedal switch and the cylinder, and with the cooperation of the guide block and the limit rod, the pad plate is flipped to realize the automatic discharge of tail material.

Benefits of technology

It enables rapid and complete removal of waste materials, reduces auxiliary operation time, improves the continuous processing capacity and production efficiency of the equipment, and avoids the safety hazards of manual operation.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This utility model discloses a tail material discharge device for aluminum profile cutting equipment, including a housing and a cutting mechanism. The housing contains a discharge assembly consisting of a pad, a pedal switch, a cylinder, and a collection box. A discharge port is located at the top of the housing. The pad is rotatably mounted in the discharge port via a rotating shaft. A pair of guide blocks are integrally formed at the bottom of the pad. A limit rod is fixedly mounted at the output end of the cylinder, and the limit rod is movably mounted within the pair of guide blocks. This allows the limit rod to perform vertical linear movement and, in conjunction with the guide blocks, drive the pad to rotate around the shaft to discharge the cut tail material above it. This utility model utilizes the electrical linkage between the pedal switch and the cylinder. The operator only needs to step on the pedal to trigger the linkage between the limit rod and the pad. The precise guidance of the limit rod by the guide blocks, combined with the rotation of the pad, allows the tail material to be quickly and thoroughly discharged from the surface of the pad, eliminating the need for manual cleaning. The structure is simple, the operation is convenient, and it has high practicality.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum processing, specifically to a tail material discharge device for aluminum profile cutting equipment. Background Technology

[0002] In the field of aluminum profile cutting, timely removal of cutting waste is a key factor in ensuring continuous equipment operation and production efficiency. Currently, most aluminum profile cutting equipment uses manual methods for waste removal. Operators need to stop the machine after the cutting process is completed and use tools to remove the waste accumulated inside the equipment or on the backing plate one by one.

[0003] Manual material handling requires frequent start-ups and shutdowns of the equipment, severely disrupting the cutting process and significantly shortening the effective processing time, resulting in low production efficiency. Furthermore, the tailings produced during cutting often have sharp edges and corners, posing a safety hazard of cuts during manual operation. Improvements are necessary. Utility Model Content

[0004] The purpose of this utility model is to provide a tail material discharge device for aluminum profile cutting equipment, so as to solve the problem of inconvenient tail material discharge of conventional cutting equipment mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a tail material discharge device for an aluminum profile cutting equipment, comprising a housing and a cutting mechanism. The housing is provided with a discharge assembly consisting of a pad, a pedal switch, a cylinder, and a collection box. The top of the housing is provided with a discharge port. The pad is rotatably installed in the discharge port via a rotating shaft. A pair of guide blocks are integrally formed at the bottom of the pad. A limit rod is fixedly installed at the output end of the cylinder. The limit rod is movably installed in the pair of guide blocks so that the limit rod can make vertical linear movement and cooperate with the guide blocks to drive the pad to rotate around the shaft to discharge the cutting tail material above it.

[0006] Preferably, a support rod is fixedly installed on the inner wall of the housing, and the cylinder is fixedly installed on one side of the support rod.

[0007] Preferably, the pad is electrically connected to the pedal switch.

[0008] Preferably, the side wall of the material discharge port is provided with a step, and the side wall of the pad is provided with a protruding edge that matches the step.

[0009] Preferably, the guide block has a sliding hole on its side for accommodating the limiting rod.

[0010] Preferably, the corners of the pad are rounded for a smooth transition.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This invention utilizes the electrical linkage between a pedal switch and a cylinder. The operator only needs to step on the pedal to trigger the linkage between the limit rod and the pad. The guide block's precise guidance of the limit rod, combined with the flipping of the pad, allows the tail material to be quickly and thoroughly poured out from the surface of the pad without the need for manual cleaning. The structure is simple, the operation is convenient, and it has high practicality. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0014] Figure 2 This is a three-dimensional cross-sectional view of the box body of this utility model;

[0015] Figure 3 This is a schematic diagram of the overall three-dimensional structure of the material discharge assembly of this utility model;

[0016] Figure 4 This is a three-dimensional structural diagram of the material discharge component of this utility model.

[0017] In the diagram: 1. Box body; 2. Cutting mechanism; 3. Pad plate; 4. Pedal switch; 5. Cylinder; 6. Collection box; 7. Protruding edge; 8. Guide block; 9. Limiting rod; 10. Sliding hole. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1 and Figure 2 This utility model provides a technical solution: a tail material discharge device for aluminum profile cutting equipment, including a housing 1 and a cutting mechanism 2. The cutting mechanism 2 is installed on the top or side of the housing 1 and is a core component of common aluminum profile cutting equipment in the prior art, typically including a drive motor, a cutting blade, and a transmission assembly. The cutting blade rotates at high speed driven by the drive motor, and achieves precise cutting of the aluminum profile through the transmission assembly. The housing 1 is equipped with a discharge assembly consisting of a pad 3, a pedal switch 4, a cylinder 5, and a collection box 6. The cutting position of the cutting mechanism 2 corresponds to the internal space of the housing 1, so that the tail material generated during cutting can fall directly into the housing 1, avoiding tail material splashing everywhere.

[0020] Please see Figures 2-4The inner wall of the housing 1 is fixedly mounted with a support rod via corner brackets. A cylinder 5 is fixedly mounted on one side of the support rod. The cylinder 5 is electrically connected to a pedal switch 4. The pedal switch 4 is explosion-proof and installed on the outside of the housing 1, easily accessible to the operator. When the operator steps on the pedal switch 4, the circuit is activated, triggering the cylinder 5. The top of the housing 1 has a material discharge port. A pad 3 is rotatably mounted in the discharge port via a rotating shaft. The pad 3 is adapted to the discharge port and can completely cover it. The side wall of the discharge port has a step, and the side wall of the pad 3 has a protruding edge 7 adapted to the step. When the pad 3 is installed in the discharge port, the protruding edge 7 can precisely embed into the step of the discharge port. Through the cooperation of these two, the pad 3 is positioned and limited, preventing it from shifting or falling off under the impact of the tail material. The corner joints of the pad 3 are all beveled. The rounded corners provide a smooth transition. A pair of guide blocks 8 are integrally formed at the bottom of the pad 3. A limit rod 9 is fixedly installed at the output end of the cylinder 5. The limit rod 9 is movably installed in the pair of guide blocks 8. The side of the guide block 8 is provided with a sliding hole 10 for accommodating the limit rod 9, so that the limit rod 9 can make vertical linear movement and cooperate with the guide block 8 to drive the pad 3 to rotate around the axis to discharge the cutting tail material above it. The setting of the guide block 8 effectively constrains the movement trajectory of the limit rod 9, ensuring that it only moves along the direction of the sliding hole 10. An angle is formed between the guide block 8 and the pad 3. After the cutting is completed, the output end of the cylinder 5 is retracted by stepping on the pedal switch 4. When the limit rod 9 moves downward, it will drive the pad 3 to rotate clockwise downward, thereby causing the cutting tail material accumulated above to tilt and be discharged into the collection box 6. The side wall of the box 1 is provided with a movable box door for easy removal of the tail material.

[0021] This application utilizes the electrical linkage between the pedal switch 4 and the cylinder 5, along with the precise guidance of the guide block 8 on the limit rod 9 and the flipping of the pad 3, to enable the tail material to be quickly and thoroughly discharged from the surface of the pad 3. The operator only needs to step on the pedal to trigger the linkage between the limit rod 9 and the pad 3, eliminating the need for manual cleaning. Compared to the cumbersome process of traditional manual material discharge requiring machine shutdown, this device can start material discharge immediately after the cutting process is completed, significantly shortening auxiliary operation time and effectively improving the continuous processing capacity and production efficiency of the equipment.

[0022] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tail material discharge device for an aluminum profile cutting equipment, comprising a housing (1) and a cutting mechanism (2), characterized in that: The box (1) is equipped with a discharge assembly consisting of a pad (3), a pedal switch (4), a cylinder (5) and a collection box (6). The top of the box (1) is provided with a discharge port. The pad (3) is rotatably installed in the discharge port via a rotating shaft. A pair of guide blocks (8) are integrally formed at the bottom of the pad (3). A limit rod (9) is fixedly installed at the output end of the cylinder (5). The limit rod (9) is movably installed in the pair of guide blocks (8) so that the limit rod (9) can make vertical linear movement and cooperate with the guide blocks (8) to drive the pad (3) to rotate around the shaft and discharge the cutting tail material above it.

2. The tail material discharge device of an aluminum profile cutting equipment according to claim 1, characterized in that: The inner wall of the box (1) is fixedly installed with a support rod, and the cylinder (5) is fixedly installed on one side of the support rod.

3. The tail material discharge device of an aluminum profile cutting equipment according to claim 1, characterized in that: The pad (3) is electrically connected to the pedal switch (4).

4. The tail material discharge device of an aluminum profile cutting equipment according to claim 1, characterized in that: The side wall of the material discharge port is provided with a step, and the side wall of the pad (3) is provided with a protruding edge (7) that matches the step.

5. The tail material discharge device of an aluminum profile cutting equipment according to claim 1, characterized in that: The guide block (8) has a sliding hole (10) on its side for accommodating the limiting rod (9).

6. The tail material discharge device of an aluminum profile cutting equipment according to claim 1, characterized in that: The corners of the pad (3) are all rounded for a smooth transition.