A multi-angle welding positioning device for the side wall of a transformer tank

Abstract

This utility model relates to the field of transformer manufacturing technology and discloses a multi-angle welding positioning device for the side wall of a transformer tank. The device includes a vertical plate, with U-shaped plates at both the upper and lower ends of the right side of the vertical plate. Each of the two U-shaped plates has an installation shaft extending to its opposite side on its opposite inner wall. This multi-angle welding positioning device for the side wall of a transformer tank involves placing the tank bottom plate inside a first rectangular groove and inserting one end of the tank side wall plate into a second rectangular groove. Then, two second electric telescopic rods are activated to clamp and fix the tank side wall plate. Next, two first electric telescopic rods are activated to move the tank side wall plate downwards until the bottom of the tank side wall plate is tightly fitted with the top right side of the tank bottom plate. At this point, the tank bottom plate and the tank side wall plate are vertically positioned, thus completing the positioning of the two steel plates without the need for manual positioning, thereby improving the positioning effect.

Description

Technical Field

[0001] This utility model relates to the field of transformer manufacturing technology, specifically to a multi-angle welding positioning device for the side wall of a transformer tank. Background Technology

[0002] An oil-fired transformer is a transformer whose windings and core are immersed in transformer oil in a tank. Its outer casing is the tank, which contains transformer oil. The tank is usually welded from steel plates. When welding the side walls of the tank, two steel plates often need to be placed perpendicularly for welding. However, in the current technology, the steel plates are mostly positioned manually when welding transformer tanks. This is not only time-consuming and labor-intensive, but the steel plates are also prone to deviation due to shaking during welding, which will affect the welding effect. Therefore, a multi-angle welding positioning device for the side walls of transformer tanks is proposed. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a multi-angle welding positioning device for the side wall of a transformer tank, which has advantages such as easy positioning. It solves the problem that in the existing technology, when welding transformer tanks, most of the positioning of steel plates is done manually, which is not only time-consuming and labor-intensive, but also prone to deviation due to shaking during welding, thus affecting the welding effect.

[0005] (II) Technical Solution

[0006] To achieve the aforementioned purpose of convenient positioning, this utility model provides the following technical solution: a multi-angle welding positioning device for the side wall of a transformer tank, comprising a vertical plate, with U-shaped plates at both the upper and lower ends of the right side of the vertical plate, and a mounting shaft extending to its opposite side on the inner wall of each of the two U-shaped plates, a rectangular plate at the top of the bottom mounting shaft, a first rectangular groove at the top of the rectangular plate, a tank bottom plate extending to the top of the rectangular plate inside the first rectangular groove, a mounting plate at the bottom of the top mounting shaft, and a first electric telescopic rod on both the front and rear sides of the bottom of the mounting plate, the output end of the front first electric telescopic rod being connected to the output end of the rear first electric telescopic rod. A rectangular block is fixedly connected. The bottom of the rectangular block is provided with a second rectangular groove. Between the left and right sides of the inner wall of the second rectangular groove, there is a tank sidewall plate with one end attached to its inner top wall and the other end extending to the bottom of the rectangular block and tightly attached to the top right side of the tank bottom plate. Both the front and rear sides of the rectangular block are provided with clamping components with one end extending into the second rectangular groove and tightly attached to the front and rear ends of the tank sidewall plate respectively. Between the upper and lower sides of the inner walls of the two U-shaped plates, there is a transmission component with one end fixedly connected to the outside of the two mounting shafts respectively and the other end extending to the left side of the vertical plate. The left side of the vertical plate is provided with a drive component with one end fixedly connected to the left side of the top transmission component and the other end fixedly connected to the left side of the bottom transmission component.

[0007] Preferably, the clamping assembly includes a second electric telescopic rod, and the second electric telescopic rod is fixedly installed on both the front and rear sides of the rectangular block. The output ends of the two second electric telescopic rods extend into the interior of the second rectangular groove and are fixedly installed with a clamping block whose end is respectively in close contact with the front and rear sides of the oil tank side wall.

[0008] Preferably, the transmission assembly includes connecting blocks. Connecting blocks located on the left side of the mounting shaft are fixedly installed between the upper and lower sides of the inner walls of the two U-shaped plates. A transmission shaft extending to the left side of the vertical plate is movably installed on the right side of each of the two connecting blocks. A first bevel gear is fixedly installed on the right side of each of the two transmission shafts. A second bevel gear located inside the two U-shaped plates and meshing with the two first bevel gears at one end is fixedly installed on the outer side of each of the two mounting shafts.

[0009] Preferably, the drive assembly includes a dual-axis servo motor. The dual-axis servo motor is fixedly installed on the left side of the vertical plate between two transmission shafts. Two mounting blocks, located at the upper and lower ends of the dual-axis servo motor, are fixedly installed on the left side of the vertical plate. A rotating shaft with one end extending to the opposite side of the two mounting blocks is fixedly installed on the upper and lower output shafts of the dual-axis servo motor. A third bevel gear is fixedly installed on the opposite side of the two rotating shafts. A fourth bevel gear with one end meshing with the two third bevel gears is fixedly installed on the left side of each of the two transmission shafts.

[0010] Preferably, bearings are fixedly installed on the inner walls of the opposite sides of the two U-shaped plates, and the mounting shaft is rotatably connected to the inner wall of the U-shaped plate through the bearings. A first mounting hole adapted to the mounting shaft is opened on the inner walls of the opposite sides of the two U-shaped plates.

[0011] Preferably, the right side of each of the two connecting blocks is provided with a second mounting hole adapted to the drive shaft, and the upper and lower ends of the right side of the vertical plate are provided with a third mounting hole adapted to the drive shaft.

[0012] (III) Beneficial Effects

[0013] Compared with the prior art, this utility model provides a multi-angle welding positioning device for the side wall of a transformer tank, which has the following advantages:

[0014] 1. This transformer tank sidewall multi-angle welding positioning device involves placing the tank bottom plate inside the first rectangular groove and inserting one end of the tank sidewall plate into the second rectangular groove until the top of the tank sidewall plate is in contact with the inner top wall of the second rectangular groove. Then, two second electric telescopic rods are activated to move two clamping blocks relative to each other, thus clamping and fixing the tank sidewall plate. Next, two first electric telescopic rods are activated to move the rectangular blocks and the tank sidewall plate downwards as a whole until the bottom of the tank sidewall plate is tightly in contact with the top right side of the tank bottom plate. At this point, the tank bottom plate and the tank sidewall plate are in a vertically positioned state, thus completing the positioning of the two steel plates. This eliminates the need for manual positioning, improving the positioning effect and facilitating user operation.

[0015] 2. This transformer tank sidewall multi-angle welding positioning device uses a dual-axis servo motor to drive two rotating shafts and two third bevel gears to rotate. Then, two fourth bevel gears drive two transmission shafts and two first bevel gears to rotate. Finally, two second bevel gears drive two mounting shafts, the tank sidewall plate, and the tank bottom plate to rotate as a whole. This facilitates welding operations at different angles at the connection points of the tank sidewall plate and the tank bottom plate, thereby improving welding efficiency and user convenience. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a partial top sectional view of the side wall panel of the fuel tank of this utility model;

[0018] Figure 3 This is a partial schematic diagram of the left sectional view of the rectangular block of this utility model.

[0019] In the diagram: 1 Vertical plate, 2 U-shaped plate, 3 Mounting shaft, 4 Rectangular plate, 5 First rectangular groove, 6 Oil tank bottom plate, 7 Mounting plate, 8 First electric telescopic rod, 9 Rectangular block, 10 Second rectangular groove, 11 Oil tank side wall plate, 12 Clamping assembly, 121 Second electric telescopic rod, 122 Clamping block, 13 Transmission assembly, 131 Connecting block, 132 Transmission shaft, 133 First bevel gear, 134 Second bevel gear, 14 Drive assembly, 141 Dual-axis servo motor, 142 Mounting block, 143 Rotating shaft, 144 Third bevel gear, 145 Fourth bevel gear. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3 This utility model provides a technical solution: a multi-angle welding positioning device for the side wall of a transformer tank, including a vertical plate 1, with U-shaped plates 2 fixedly installed at both the upper and lower ends of the right side of the vertical plate 1, and an installation shaft 3 extending to the opposite side of the inner wall of the two U-shaped plates 2 being movably installed on each of the opposite sides of the inner wall, with bearings fixedly installed on each of the opposite sides of the inner wall, and the installation shaft 3 being rotatably connected to the inner wall of the U-shaped plate 2 through the bearings, with a first installation hole adapted to the installation shaft 3 being opened on the opposite side of the inner wall of the two U-shaped plates 2, and a rectangular plate 4 fixedly installed at the top of the bottom installation shaft 3, with a first rectangular groove 5 opened at the top of the rectangular plate 4, and a tank bottom plate 6 extending to the top of the rectangular plate 4 being placed inside the first rectangular groove 5.

[0022] A mounting plate 7 is fixedly installed at the bottom of the top mounting shaft 3. A first electric telescopic rod 8 is fixedly installed on both the front and rear sides of the bottom of the mounting plate 7. The model of the first electric telescopic rod 8 can be SEA801. The two first electric telescopic rods 8 are driven synchronously by a synchronous control device. A rectangular block 9 is fixedly installed at the output end of the front first electric telescopic rod 8, one end of which is fixedly connected to the output end of the rear first electric telescopic rod 8. A second rectangular groove 10 is opened at the bottom of the rectangular block 9. An oil tank side wall plate 11 is movably installed between the left and right sides of the inner wall of the second rectangular groove 10, one end of which is attached to its inner top wall and the other end extends to the bottom of the rectangular block 9 and is tightly attached to the top right side of the oil tank bottom plate 6.

[0023] A clamping assembly 12 is fixedly installed on both the front and rear sides of the rectangular block 9, with one end extending into the interior of the second rectangular groove 10 and tightly fitting against the front and rear ends of the fuel tank side wall plate 11 respectively. The clamping assembly 12 includes a second electric telescopic rod 121. The second electric telescopic rod 121 is fixedly installed on both the front and rear sides of the rectangular block 9. The model of the second electric telescopic rod 121 can be SKD61. The two second electric telescopic rods 121 are also synchronously driven by a synchronous control device. The output ends of the two second electric telescopic rods 121 extend into the interior of the second rectangular groove 10 and are fixedly installed with a clamping block 122, one end of which is tightly fitted against the front and rear ends of the fuel tank side wall plate 11 respectively.

[0024] A transmission assembly 13 is fixedly installed between the upper and lower sides of the inner walls of the two U-shaped plates 2, with one end fixedly connected to the outer side of the two mounting shafts 3 and the other end extending to the left side of the vertical plate 1. The transmission assembly 13 includes a connecting block 131. A connecting block 131 located on the left side of the mounting shaft 3 is fixedly installed between the upper and lower sides of the inner walls of the two U-shaped plates 2. A transmission shaft 132 with one end extending to the left side of the vertical plate 1 is movably installed on the right side of the two connecting blocks 131. A second mounting hole adapted to the transmission shaft 132 is opened on the right side of the two connecting blocks 131. A third mounting hole adapted to the transmission shaft 132 is opened at both the upper and lower ends of the right side of the vertical plate 1. A first bevel gear 133 is fixedly installed on the right side of the two transmission shafts 132. A second bevel gear 134 located inside the two U-shaped plates 2 and meshing with the two first bevel gears 133 at one end is fixedly installed on the outer side of the two mounting shafts 3.

[0025] A drive assembly 14 is fixedly installed on the left side of the vertical plate 1, with one end fixedly connected to the left side of the top transmission assembly 13 and the other end fixedly connected to the left side of the bottom transmission assembly 13. The drive assembly 14 includes a dual-axis servo motor 141. The dual-axis servo motor 141, located between two transmission shafts 132, is fixedly installed on the left side of the vertical plate 1. The model of the dual-axis servo motor 141 can be HDMF2089050. Two mounting blocks 142, located at the upper and lower ends of the dual-axis servo motor 141, are fixedly installed on the left side of the vertical plate 1. A rotating shaft 143, with one end extending to the opposite side of the two mounting blocks 142, is fixedly installed on the upper and lower output shafts of the dual-axis servo motor 141. A fourth mounting hole adapted to the rotating shaft 143 is opened on the top of each of the two mounting blocks 142. A third bevel gear 144 is fixedly installed on the opposite side of each of the two rotating shafts 143. A fourth bevel gear 145, with one end meshing with the two third bevel gears 144, is fixedly installed on the left side of each of the two transmission shafts 132.

[0026] All electrical components mentioned in this article are electrically connected to the controller and power supply. The control method of this utility model is controlled by the controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Therefore, this utility model will not explain the control method and circuit connection in detail.

[0027] In use, the fuel tank bottom plate 6 is placed inside the first rectangular groove 5, and one end of the fuel tank side wall plate 11 is inserted into the second rectangular groove 10 until the top of the fuel tank side wall plate 11 is in contact with the inner top wall of the second rectangular groove 10. Then, the two second electric telescopic rods 121 are activated to move the two clamping blocks 122 relative to each other, thereby clamping and fixing the fuel tank side wall plate 11. Then, the two first electric telescopic rods 8 are activated to move the rectangular block 9 and the fuel tank side wall plate 11 downward as a whole until the bottom of the fuel tank side wall plate 11 is tightly in contact with the top right side of the fuel tank bottom plate 6. At this time, the fuel tank bottom plate 6 and the fuel tank side wall plate 11 are placed vertically. After positioning the two steel plates, welding can be performed on the right end of the connection between the tank sidewall panel 11 and the tank bottom plate 6. Alternatively, the dual-axis servo motor 141 can be activated to rotate the two rotating shafts 143 and the two third bevel gears 144. This, in turn, drives the two transmission shafts 132 and the two first bevel gears 133 to rotate via the two fourth bevel gears 145. Finally, the two second bevel gears 134 drive the two mounting shafts 3, the tank sidewall panel 11, and the tank bottom plate 6 to rotate as a whole. This facilitates welding operations at different angles at the connection point between the tank sidewall panel 11 and the tank bottom plate 6, thereby improving welding efficiency and user convenience.

[0028] In summary, this multi-angle welding positioning device for the transformer tank sidewall, by placing the tank bottom plate 6 inside the first rectangular groove 5 and inserting one end of the tank sidewall plate 11 into the second rectangular groove 10 until the top of the tank sidewall plate 11 is in contact with the inner top wall of the second rectangular groove 10, then activating the two second electric telescopic rods 121 to move the two clamping blocks 122 relative to each other, thereby clamping and fixing the tank sidewall plate 11. Then, activating the two first electric telescopic rods 8 to move the rectangular block 9 and the tank sidewall plate 11 downwards as a whole until the bottom of the tank sidewall plate 11 is tightly in contact with the top right side of the tank bottom plate 6. At this point, the tank bottom plate 6 and the tank sidewall plate 11 are in a vertically positioned state, thus completing the positioning of the two steel plates without the need for manual positioning, thereby improving efficiency. The positioning effect facilitates user operation. Secondly, by starting the dual-axis servo motor 141, the two rotating shafts 143 and the two third bevel gears 144 are driven to rotate. Then, the two fourth bevel gears 145 drive the two transmission shafts 132 and the two first bevel gears 133 to rotate. Finally, the two second bevel gears 134 drive the two mounting shafts 3, the tank side wall plate 11 and the tank bottom plate 6 to rotate as a whole. This facilitates welding operations at different angles at the connection positions of the tank side wall plate 11 and the tank bottom plate 6, thereby improving welding efficiency and user convenience. It solves the problem that in the existing technology, when welding transformer tanks, most of the positioning of steel plates relies on manual labor, which is not only time-consuming and labor-intensive, but also prone to deviation due to shaking during welding, thus affecting the welding effect.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-angle welding positioning device for the side wall of a transformer tank, comprising a vertical plate (1), characterized in that: U-shaped plates (2) are provided at both the upper and lower ends of the right side of the vertical plate (1). An installation shaft (3) extending to its opposite side is provided on the inner wall of each of the two U-shaped plates (2). A rectangular plate (4) is provided at the top of the bottom installation shaft (3). A first rectangular groove (5) is provided at the top of the rectangular plate (4). An oil tank bottom plate (6) extending to the top of the rectangular plate (4) is provided inside the first rectangular groove (5). An installation plate (7) is provided at the bottom of the top installation shaft (3). A first electric telescopic rod (8) is provided on both the front and rear sides of the bottom of the installation plate (7). A rectangular block (9) is provided at the output end of the front first electric telescopic rod (8) and fixedly connected at one end to the output end of the rear first electric telescopic rod (8). A second rectangular groove (1) is provided at the bottom of the rectangular block (9). 0), between the left and right sides of the inner wall of the second rectangular groove (10), there is an oil tank side wall plate (11) with one end attached to its inner top wall and the other end extending to the bottom of the rectangular block (9) and tightly attached to the top right side of the oil tank bottom plate (6). Both the front and rear sides of the rectangular block (9) are provided with a clamping assembly (12) with one end extending into the interior of the second rectangular groove (10) and tightly attached to the front and rear ends of the oil tank side wall plate (11). Between the upper and lower sides of the inner walls of the two U-shaped plates (2), there is a transmission assembly (13) with one end fixedly connected to the outside of the two mounting shafts (3) and the other end extending to the left side of the vertical plate (1). The left side of the vertical plate (1) is provided with a drive assembly (14) with one end fixedly connected to the left side of the top transmission assembly (13) and the other end fixedly connected to the left side of the bottom transmission assembly (13).

2. The transformer tank sidewall multi-angle welding positioning device according to claim 1, characterized in that: The clamping assembly (12) includes a second electric telescopic rod (121). The second electric telescopic rod (121) is fixedly installed on both the front and rear sides of the rectangular block (9). The output ends of the two second electric telescopic rods (121) extend into the interior of the second rectangular groove (10) and are fixedly installed with a clamping block (122) whose end is tightly fitted to the front and rear sides of the oil tank sidewall plate (11).

3. The multi-angle welding positioning device for the side wall of a transformer tank according to claim 1, characterized in that: The transmission assembly (13) includes a connecting block (131). The connecting block (131) is fixedly installed between the upper and lower sides of the inner walls of the two U-shaped plates (2) on the left side of the mounting shaft (3). A transmission shaft (132) extending to the left side of the vertical plate (1) is movably installed on the right side of the two connecting blocks (131). A first bevel gear (133) is fixedly installed on the right side of the two transmission shafts (132). A second bevel gear (134) located inside the two U-shaped plates (2) and meshing with the two first bevel gears (133) at one end is fixedly installed on the outer side of the two mounting shafts (3).

4. The transformer tank sidewall multi-angle welding positioning device according to claim 3, characterized in that: The drive assembly (14) includes a dual-axis servo motor (141). The dual-axis servo motor (141) is fixedly installed on the left side of the vertical plate (1) between two transmission shafts (132). Two mounting blocks (142) are fixedly installed on the left side of the vertical plate (1) and located at the upper and lower ends of the dual-axis servo motor (141). A rotating shaft (143) is fixedly installed on the upper and lower output shafts of the dual-axis servo motor (141), with one end extending to the opposite side of the two mounting blocks (142). A third bevel gear (144) is fixedly installed on the opposite side of the two rotating shafts (143). A fourth bevel gear (145) is fixedly installed on the left side of the two transmission shafts (132), with one end meshing with the two third bevel gears (144).

5. The transformer tank sidewall multi-angle welding positioning device according to claim 1, characterized in that: Bearings are fixedly installed on the inner walls of the opposite sides of the two U-shaped plates (2). The mounting shaft (3) is rotatably connected to the inner wall of the U-shaped plate (2) through the bearings. The inner walls of the opposite sides of the two U-shaped plates (2) are provided with first mounting holes that are compatible with the mounting shaft (3).

6. The multi-angle welding positioning device for the side wall of a transformer tank according to claim 3, characterized in that: The two connecting blocks (131) are provided with a second mounting hole on the right side that is compatible with the drive shaft (132), and the vertical plate (1) is provided with a third mounting hole on the upper and lower ends of the right side that is compatible with the drive shaft (132).

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