A stepped rotary cutter low-speed plastic crusher

By adopting a stepped rotary cutter structure and a triangular turntable design in the plastic crusher, the problem of plastic adhering to the wall is solved, crushing efficiency is improved, and the service life of the crushing chamber is extended.

CN224426133UActive Publication Date: 2026-06-30晓马精密机械科技(阳春)有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
晓马精密机械科技(阳春)有限公司
Filing Date
2025-07-30
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

In existing plastic crushers, the plastic to be crushed tends to stick to the side wall of the crushing chamber, resulting in reduced crushing efficiency and a shortened service life of the crushing chamber.

Method used

A stepped rotary low-speed plastic crusher was designed, which adopts a combination structure of triangular rotary disc and crushing blades. The crushing blades are staggered in a stepped manner. The rotating shaft drives the triangular rotary disc and crushing blades to rotate synchronously, which prevents plastic from sticking to the side wall and screens out plastic particles that meet the particle size through the lower screen plate.

Benefits of technology

It improves crushing efficiency, prevents excessive friction between plastic and the side wall of the crushing chamber, and extends the service life of the crushing chamber.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of plastic crusher technology, and in particular to a stepped rotary low-speed plastic crusher, including a main frame, a feeding bin, a crushing bin, a feeding bin, and a crushing assembly. The crushing bin includes a left side plate. In this utility model, through the setting of a lower screen plate, a rotating shaft, a triangular turntable, and crushing blades, the device can drive the triangular turntable and crushing blades to rotate synchronously through the rotatable rotating shaft. The triangular turntable and crushing blades can cut and crush the plastic to be crushed. The three sets of crushing blades arranged in a "V" shape can more fully grasp the plastic to be crushed, preventing the plastic to be crushed from sticking to the left side plate, right side plate, rear side plate, and front side plate, so that the plastic to be crushed can be fully cut, effectively improving the crushing efficiency of the crusher. At the same time, it avoids excessive friction between the plastic to be crushed and the left side plate, right side plate, rear side plate, and front side plate, thereby extending the service life of the crushing bin.
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Description

Technical Field

[0001] This utility model relates to the field of plastic crusher technology, specifically a stepped rotary low-speed plastic crusher. Background Technology

[0002] With industrial development, plastic parts are widely used in various fields such as household appliances, instruments, wires and cables, building materials, and communication electronics. The amount of waste plastic products generated worldwide every day is also increasing, and the pressure it puts on the environment is obvious. Plastic crushers can crush plastic products into small granular raw materials that can then be reused in production, thus realizing the recycling and reuse of plastic products.

[0003] Some existing plastic crushers have relatively simple structures, and the plastic to be crushed tends to stick to the side wall of the crushing chamber, which prevents some plastic from being fully crushed, thus reducing the crushing efficiency of the crusher. Furthermore, the plastic sticking to the side wall of the crushing chamber will cause excessive friction on the side wall of the crushing chamber under the action of the rotating crushing blades, which will reduce the service life of the crushing chamber. Therefore, in order to address the above problems, a stepped rotary cutter low-speed plastic crusher is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a stepped rotary cutter low-speed plastic crusher to solve the problem that in some existing plastic crushers, the plastic to be crushed tends to stick to the side wall of the crushing chamber during operation.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A stepped rotary low-speed plastic crusher includes a main frame, a feeding bin, a crushing bin, a feeding bin, and a crushing assembly. The crushing bin includes a left side plate, a right side plate is provided on the right side of the left side plate, a rear side plate is detachably connected between the left and right side plates, a front side plate is provided on the front side of the rear side plate and is detachably connected to both the left and right side plates, a lower screen plate is detachably connected to the lower side of the rear and front side plates, and an installation assembly is installed on the right side of the right side plate. The crushing assembly includes a drive motor, a rotating shaft is fixedly connected to the left end of the drive motor's main shaft, a first sealing member bolted to the right side plate is rotatably connected to the rightmost end of the outer side of the rotating shaft, a second sealing member bolted to the left side plate is rotatably connected to the leftmost end of the outer side of the rotating shaft, and a set of triangular turntables are sleeved on the outer side of the rotating shaft. Crushing blades are detachably connected to the blade mounting protrusions of the triangular turntables.

[0007] Preferably, a feeding bin is installed on the lower side of the main frame, a crushing bin is installed on the upper side of the main frame, a feeding bin is installed on the upper side of the crushing bin, and a crushing component is provided on the upper side of the main frame, which is partially located in the crushing bin.

[0008] Preferably, the main frame consists of a mounting frame and a set of universal locking wheels; the feeding bin consists of a receiving hopper and a suction pipe; the right end of the suction pipe of the feeding bin is fixedly connected to the left end face of the receiving hopper and the right end of the suction pipe of the feeding bin is connected to the receiving hopper; the feeding bin consists of a feeding hopper and a bent guide bin with a viewing window; and the left and right side plates of the drive motor are detachably connected.

[0009] Preferably, the upper ends of the left side plate, right side plate, rear side plate, and front side plate are aligned, the lower end of the right side plate is aligned with the lower end of the left end plate of the lower screen plate, the back sides of the rear side plate and the front side plate are slidably connected to the main frame, and the upper side of the mounting assembly is detachably connected to the feeding hopper.

[0010] Preferably, the upper end of the left end plate of the lower screen plate and the lower end of the left side plate are closely fitted together, and the curved screen plate of the lower screen plate is closely fitted together with the right side plate, the rear side plate and the front side plate respectively. The triangular turntable and the crushing blade are both located above the curved screen plate of the lower screen plate.

[0011] Preferably, each of the triangular turntables is provided with three circumferentially distributed blade mounting protrusions, the triangular turntables are closely fitted in the left-right direction, and the blade mounting protrusions of multiple triangular turntables are staggered in a stepped manner and arranged in a "V" shape.

[0012] Preferably, each of the triangular turntables has a limiting slot at its center position, and the outer side of the rotating shaft has a limiting block. The limiting slots of the triangular turntables are all matched in shape with the limiting blocks of the rotating shaft.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] In this invention, the device, with its lower screen plate, rotating shaft, triangular turntable, and crushing blades, can drive the triangular turntable and crushing blades to rotate synchronously via the rotatable rotating shaft. The triangular turntable and crushing blades can cut and crush the plastic to be crushed. The three sets of crushing blades arranged in a "V" shape can more fully grasp the plastic to be crushed, preventing it from sticking to the left, right, rear, and front plates, thus ensuring that the plastic to be crushed can be fully shredded, effectively improving the crushing efficiency of the crusher. At the same time, it avoids excessive friction between the plastic to be crushed and the left, right, rear, and front plates, thereby extending the service life of the crushing chamber. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the installation structure of the material feeding hopper of this utility model;

[0017] Figure 3 This is a schematic diagram of the installation structure of the crushing component of this utility model;

[0018] Figure 4 This is a schematic diagram of the crushing chamber structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the crushing chamber assembly of this utility model;

[0020] Figure 6 This is a schematic diagram of the crushing component structure of this utility model;

[0021] Figure 7 This is a schematic diagram of the rotating shaft mounting structure of this utility model;

[0022] Figure 8 This is a schematic diagram of the installation structure of the crusher blade of this utility model.

[0023] In the diagram: 1. Main frame; 2. Feeding bin; 3. Crushing bin; 31. Left side plate; 32. Right side plate; 33. Rear side plate; 34. Front side plate; 35. Lower screen plate; 36. Mounting assembly; 4. Feeding bin; 5. Crushing assembly; 51. Drive motor; 52. Rotating shaft; 53. First sealing component; 54. Second sealing component; 55. Triangular turntable; 56. Crushing blade. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.

[0026] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0027] Please see Figure 1-8 This utility model provides a technical solution:

[0028] A stepped rotary cutter low-speed plastic crusher includes a main frame 1, a feeding bin 2, a crushing bin 3, a feeding bin 4, and a crushing assembly 5. The crushing bin 3 includes a left side plate 31, a right side plate 32 on the right side of the left side plate 31, a rear side plate 33 detachably connected between the left side plate 31 and the right side plate 32, a front side plate 34 detachably connected to both the left side plate 31 and the right side plate 32 on the front side of the rear side plate 33, and a lower screen plate 35 detachably connected to the lower sides of the rear side plate 33 and the front side plate 34. The right side plate 32... An installation assembly 36 is installed on the right side. The crushing assembly 5 includes a drive motor 51. A rotating shaft 52 is fixedly connected to the left end of the main shaft of the drive motor 51. A first sealing member 53, which is bolted to the right side plate 32, is rotatably connected to the rightmost end of the outer side of the rotating shaft 52. A second sealing member 54, which is bolted to the left side plate 31, is rotatably connected to the leftmost end of the outer side of the rotating shaft 52. A set of triangular turntables 55 are sleeved on the outer side of the rotating shaft 52. Crushing blades 56 are detachably connected to the blade mounting protrusions of the triangular turntables 55.

[0029] A feeding bin 2 is installed on the lower side of the main frame 1, a crushing bin 3 is installed on the upper side of the main frame 1, and a feeding bin 4 is installed on the upper side of the crushing bin 3. A crushing component 5, partially located within the crushing bin 3, is located on the upper side of the main frame 1. The main frame 1 consists of a mounting frame and a set of universal locking wheels. The feeding bin 2 consists of a receiving hopper and a suction pipe. The right end of the suction pipe of the feeding bin 2 is fixedly connected to the left end face of the receiving hopper, and the right end of the suction pipe of the feeding bin 2 communicates with the receiving hopper. The feeding bin 4 consists of a feeding hopper and a bent guide bin with a viewing window. The left and right side plates 32 of the drive motor 51 are detachably connected. Through the feeding bin 4, [the following can be observed / connected]. Feeding is performed, and material can be collected through the feeding hopper 2. The upper ends of the left side plate 31, right side plate 32, rear side plate 33, and front side plate 34 are aligned, and the lower end of the right side plate 32 is aligned with the lower end of the left end plate of the lower screen plate 35. The back sides of the rear side plate 33 and the front side plate 34 are slidably connected to the main frame 1. The upper side of the mounting component 36 is detachably connected to the feeding hopper 4. The left end plates of the left side plate 31, right side plate 32, rear side plate 33, front side plate 34, and lower screen plate 35 can cooperate with the first sealing component 53 and the second sealing component 54 to form a hopper with openings at both the top and bottom, allowing the crushed plastic and crushing blades 56 to be fed. Full contact; the upper end of the left end plate of the lower screen plate 35 and the lower end of the left side plate 31 are tightly fitted together. The curved screen plate of the lower screen plate 35 is tightly fitted with the right side plate 32, the rear side plate 33, and the front side plate 34 respectively. The triangular turntable 55 and the crushing blade 56 are both located above the curved screen plate of the lower screen plate 35. The plastic to be crushed can be screened through the lower screen plate 35. Only plastic particles that are crushed into particles with the required particle size can pass through the screen holes of the lower screen plate 35 and fall into the feed bin 2. The triangular turntable 55 is provided with three circumferentially distributed blade mounting protrusions. The triangular turntable 55 is tightly fitted in the left and right directions. The blade mounting protrusions of multiple triangular turntables 55 are staggered in a stepped manner and arranged in a "V" shape. The staggered and arranged "V" shaped crushing blades 56 can more fully grasp the plastic to be crushed and prevent the plastic to be crushed from sticking to the left side plate 31, right side plate 32, rear side plate 33, and front side plate 34. The triangular turntables 55 are provided with limiting slots in the middle, and the rotating shaft 52 is provided with limiting blocks on the outside. The limiting slots of the triangular turntables 55 are matched with the shape of the limiting blocks of the rotating shaft 52. The rotating shaft 52 can drive the triangular turntables 55 and the crushing blades 56 to rotate synchronously.

[0030] Workflow: Before use, place the main frame 1 in a suitable position and connect the power supply. This device is equipped with an external controller, which is electrically connected to the drive motor 51. The external controller can be manually operated to adjust the operating status of the drive motor 51. This device needs to be used in conjunction with a negative pressure material receiving device. All of the above are existing technologies. When using this device, the operator first uses the external controller to make the drive motor 51 rotate at a low speed. The drive motor 51 can drive the rotating shaft 52 to rotate, which in turn drives the triangular turntable 55 and the crushing blade 56 located between the first sealing member 53 and the second sealing member 54 to rotate synchronously. Then, the operator feeds the material from above the feeding bin 4. After the crushed plastic enters the crushing bin 3 from the feeding bin 4, The left end plates of the left side plate 31, right side plate 32, rear side plate 33, front side plate 34, and lower screen plate 35 can cooperate with the first sealing member 53 and the second sealing member 54 to form a chamber with openings at both the top and bottom. The rotating triangular turntable 55 can drive the crushing blades 56 to cut the plastic. Each triangular turntable 55 is provided with three blade mounting protrusions, and each triangular turntable 55 can install three crushing blades 56. Therefore, the crushing blades 56 can form three cutting paths in the left and right directions. Since the blade mounting protrusions of the triangular turntable 55 are staggered in a stepped manner and arranged in a "V" shape, the cutting path formed by the crushing blades 56 is stepped. The crushing blades 56 can more fully grasp the plastic to be crushed and prevent the plastic to be crushed from sticking to the left side plate 31, right side plate 32, rear side plate 33, and front side plate 34. After the plastic to be crushed is cut by the crushing blades 56, it can pass through the lower screen plate 35. Screening is performed, and only plastic particles crushed to the required particle size can pass through the screen holes of the lower screen plate 35 and fall into the feeding bin 2. The negative pressure receiving device can be composed of an exhaust fan and a receiving box with a filter baffle using existing technology. The negative pressure receiving device can create a negative pressure in the receiving box by the exhaust fan, which can suck the plastic particles in the feeding bin 2 into the receiving box of the negative pressure receiving device. At the same time, the filter baffle on the receiving box prevents the plastic particles from being sucked into the exhaust fan. The crushing bin 3 of this device is located between the feeding bin 2 and the feeding bin 4. The lower screen plate 35 is detachably connected to the rear side plate 33 and the front side plate 34 respectively. If the device needs to be inspected or maintained, the staff only needs to remove the lower screen plate 35 between the rear side plate 33 and the front side plate 34 to inspect the triangular turntable 55 and the crushing blade 56 located inside the crushing bin 3 without disassembling other parts. This method is relatively simple and quick.The device drives the triangular turntable 55 and the crushing blades 56 to rotate synchronously via a rotatable rotating shaft 52. The triangular turntable 55 and the crushing blades 56 cut and crush the plastic to be crushed. The three sets of crushing blades 56 arranged in a "V" shape can more effectively grip the plastic, preventing it from sticking to the left side plate 31, right side plate 32, rear side plate 33, and front side plate 34. This ensures the plastic is thoroughly shredded, effectively improving the crushing efficiency of the crusher. Simultaneously, it avoids excessive friction between the plastic and the left side plate 31, right side plate 32, rear side plate 33, and front side plate 34, thus extending the service life of the crushing chamber 3.

[0031] Contents not described in detail in this specification are existing technologies known to those skilled in the art. Standard parts used in this invention can all be purchased commercially, and irregularly shaped parts can be custom-made according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are already mature technologies. The machinery, parts, and equipment all use conventional models from the prior art, and the circuit connections also employ conventional connection methods from the prior art, which will not be detailed here.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stepped rotary low-speed plastic crusher, comprising a main frame (1), a discharging bin (2), a crushing bin (3), a feeding bin (4) and a crushing assembly (5), characterized in that: The crushing chamber (3) includes a left side plate (31), a right side plate (32) is provided on the right side of the left side plate (31), a rear side plate (33) is detachably connected between the left side plate (31) and the right side plate (32), a front side plate (34) is provided on the front side of the rear side plate (33) and is detachably connected to the left side plate (31) and the right side plate (32) respectively, a lower side screen plate (35) is detachably connected to the lower side of the rear side plate (33) and the front side plate (34), an installation assembly (36) is installed on the right side of the right side plate (32), and the crushing assembly (5) The device includes a drive motor (51), the left end of the main shaft of the drive motor (51) is fixedly connected to a rotating shaft (52), the rightmost end of the outer side of the rotating shaft (52) is rotatably connected to a first sealing member (53) bolted to the right side plate (32), the leftmost end of the outer side of the rotating shaft (52) is rotatably connected to a second sealing member (54) bolted to the left side plate (31), a set of triangular turntables (55) are sleeved on the outer side of the rotating shaft (52), and each of the triangular turntables (55) has a detachable crushing blade (56) on its blade mounting protrusion.

2. A stepped-type rotor low-speed plastic crusher according to claim 1, characterized in that: The main frame (1) is equipped with a feeding bin (2) on its lower side, a crushing bin (3) on its upper side, a feeding bin (4) on its upper side, and a crushing component (5) partially located in the crushing bin (3) on its upper side.

3. A stepped rotary cutter low-speed plastic crusher according to claim 1, characterized in that: The main frame (1) consists of a mounting frame and a set of universal locking wheels. The feeding bin (2) consists of a receiving hopper and a suction pipe. The right end of the suction pipe of the feeding bin (2) is fixedly connected to the left end face of the receiving hopper, and the right end of the suction pipe of the feeding bin (2) is connected to the receiving hopper. The feeding bin (4) consists of a feeding hopper and a bending guide bin with a viewing window. The left and right side plates (32) of the drive motor (51) are detachably connected.

4. A stepped rotary cutter low-speed plastic crusher according to claim 1, characterized in that: The upper ends of the left side plate (31), right side plate (32), rear side plate (33), and front side plate (34) are aligned. The lower end of the right side plate (32) is aligned with the lower end of the left end plate of the lower screen plate (35). The back sides of the rear side plate (33) and the front side plate (34) are slidably connected to the main frame (1). The upper side of the mounting assembly (36) is detachably connected to the feeding hopper (4).

5. A stepped rotary cutter low-speed plastic crusher according to claim 1, characterized in that: The upper end of the left end plate of the lower screen plate (35) and the lower end of the left side plate (31) are closely fitted together. The curved screen plate of the lower screen plate (35) is closely fitted together with the right side plate (32), the rear side plate (33), and the front side plate (34) respectively. The triangular turntable (55) and the crushing blade (56) are both located above the curved screen plate of the lower screen plate (35).

6. A stepped rotary cutter low-speed plastic crusher according to claim 1, characterized in that: Each of the triangular turntables (55) is provided with three circumferentially distributed blade mounting protrusions. The triangular turntables (55) are closely fitted in the left-right direction. The blade mounting protrusions of the multiple triangular turntables (55) are staggered in a stepped manner and arranged in a "V" shape.

7. A stepped rotary cutter low-speed plastic crusher according to claim 1, characterized in that: The triangular turntable (55) is provided with a limiting slot at the middle position, and the rotating shaft (52) is provided with a limiting block on the outside. The limiting slots of the triangular turntable (55) are all matched with the shape of the limiting block of the rotating shaft (52).