A high-efficiency and environmentally friendly biodegradable plastic foaming equipment

Abstract

This utility model relates to a high-efficiency and environmentally friendly biodegradable plastic foaming equipment, belonging to the field of biodegradable plastic technology. It includes a base plate and a foaming component. Before operation, a second drive motor is started, driving a rotating die head to switch between circular, square, or irregularly shaped mold openings as needed to form products of different shapes. After mold opening switching, a first drive motor drives a screw to rotate, conveying, mixing, and plasticizing the raw materials within the first housing. The foaming agent is also uniformly incorporated into the melt during this process. The plasticized material is extruded from the outlet, meeting the production needs of different products such as sheets, pipes, and films. The waste gas generated during the foaming process enters the second housing of the waste gas treatment component through a connecting pipe. Under the action of a catalyst, harmful components in the waste gas are decomposed, thereby achieving waste gas purification and meeting environmental emission requirements. This effectively reduces pollution while ensuring high-efficiency production.

Description

Technical Field

[0001] This utility model relates to the field of biodegradable plastics technology, and specifically to a highly efficient and environmentally friendly biodegradable plastic foaming device. Background Technology

[0002] With the increasing severity of plastic pollution, the environmental damage caused by traditional plastic materials is becoming more and more prominent. Biodegradable plastics are gradually becoming an alternative as an environmentally friendly material. However, traditional production processes have problems such as high energy consumption and low efficiency. Therefore, the development of efficient and environmentally friendly biodegradable plastic foaming equipment can not only improve production efficiency, but also reduce the impact on the environment and promote sustainable development.

[0003] However, in actual use, the following shortcomings still exist. For example, existing biodegradable plastic foaming equipment cannot mold products of different shapes and cannot purify waste gas to meet environmental emission requirements. Because it cannot mold products of different shapes, enterprises can only produce biodegradable plastic products of limited specifications and shapes, which makes it difficult to meet the diverse needs of the market. For some emerging application fields, such as medical, construction, and automotive industries, there are stricter requirements for the shape and size of biodegradable plastic parts. The shortcomings of existing equipment limit the promotion and application of biodegradable plastics in these fields, hinder enterprises from entering new market areas, and are not conducive to the diversified development of enterprises and the improvement of market competitiveness. If the waste gas generated during the biodegradable plastic foaming process is discharged directly without purification, it will cause serious pollution to the atmospheric environment.

[0004] To address the aforementioned issues, this application proposes a highly efficient and environmentally friendly biodegradable plastic foaming device. Utility Model Content

[0005] This invention addresses the technical problems existing in the prior art by providing a highly efficient and environmentally friendly biodegradable plastic foaming device.

[0006] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A high-efficiency and environmentally friendly biodegradable plastic foaming device, including a base plate, and further comprising:

[0007] A foaming assembly includes a first housing connected to a base plate, a first drive motor mounted on one side of the first housing, a screw connected to the output end of the first drive motor, a discharge port on the side of the first housing away from the first drive motor, a second drive motor mounted on the side of the base plate near the discharge port, a rotating head provided at the output end of the second drive motor, a circular die opening provided on the rotating head, a square die opening provided on the rotating head, and an irregularly shaped die opening provided on the rotating head;

[0008] An exhaust gas treatment assembly includes a second housing connected to a base plate near the side of a first housing. A connecting pipe is provided on the first housing, and the other end of the connecting pipe is connected to the second housing. A catalyst is disposed inside the second housing.

[0009] Preferably, a heating wire is provided inside the first housing, and a feed inlet is provided on one side of the top of the first housing.

[0010] After the material enters the first shell through the feed inlet, the heating wire is energized to generate heat, which raises the temperature inside the shell, thereby melting and plasticizing the material. The screw rotates under the drive of the first drive motor, pushing the material towards the discharge port. In this process, the material is conveyed, mixed and plasticized, preparing it for subsequent foaming and molding.

[0011] Preferably, the output end of the second drive motor is connected to a first limiting plate, and a rotating column is connected to the first limiting plate.

[0012] After the second drive motor starts, its output end drives the first limit plate to rotate, and the rotating column connected to the first limit plate rotates accordingly.

[0013] Preferably, a rotating seat is rotatably connected to the base plate, a limiting post is connected inside the rotating seat, and the rotating post is disposed on the limiting post.

[0014] The rotating column and the limiting column work together to transmit power to the rotating seat, which in turn drives the rotating head connected to the rotating seat to rotate, thereby achieving the switching of the mold opening.

[0015] Preferably, a second limiting plate is connected to the rotating seat, the second limiting plate is disposed on the first limiting plate, and the rotating head is connected to the second limiting plate.

[0016] The rotating seat is rotatably connected to the base plate, providing stable rotational support for the rotating head. The second limiting plate is fixedly connected to the rotating seat and fits tightly with the first limiting plate, effectively limiting axial movement during rotation and ensuring smooth operation of the rotating head.

[0017] Preferably, the first housing is provided with an exhaust gas outlet, the connecting pipe is connected to the exhaust gas outlet, a microbial layer is provided on the side of the second housing near the catalyst, and activated carbon is provided inside the second housing.

[0018] The waste gas generated during the foaming process enters the connecting pipe through the waste gas outlet, and then flows into the second shell. The waste gas first passes through the catalyst layer to decompose the harmful components, then passes through the microbial layer, where the degradation effect of microorganisms further purifies the waste gas. Finally, the residual odor and fine particles are removed through the adsorption effect of activated carbon, so as to achieve the standard emission of waste gas.

[0019] The beneficial effects of this utility model are:

[0020] Before the equipment starts working, the second drive motor is started, which drives the rotating die head to switch between round, square, or irregularly shaped dies as needed to form products of different shapes. After switching dies, the first drive motor drives the screw to rotate, conveying, mixing, and plasticizing the raw materials in the first housing. The foaming agent is also uniformly incorporated into the melt during this process. The plasticized material is extruded from the outlet to meet the production needs of different products such as sheets, pipes, and films. The waste gas generated during the foaming process enters the second housing of the waste gas treatment component through the connecting pipe. Under the action of the catalyst, the harmful components in the waste gas are decomposed, thereby purifying the waste gas and meeting environmental emission requirements. While ensuring efficient production, pollution is effectively reduced. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the foaming component structure of this utility model;

[0023] Figure 3 This is a cross-sectional view of the foaming component structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the mold-changing structure of this utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the waste gas treatment component of this utility model.

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 1. Base plate;

[0028] 2. Foaming component; 21. First housing; 22. First drive motor; 23. Screw; 24. Heating wire; 25. Feed inlet; 26. Discharge outlet; 27. Second drive motor; 28. First limiting plate; 29. ​​Rotating column; 210. Rotating seat; 211. Limiting column; 212. Second limiting plate; 213. Rotating head; 214. Circular die opening; 215. Square die opening; 216. Irregular die opening;

[0029] 3. Waste gas treatment components; 31. Second housing; 32. Waste gas outlet; 33. Connecting pipe; 34. Catalyst; 35. Microbial layer; 36. Activated carbon. Detailed Implementation

[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0031] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0032] In the description of this application, the term "for example" is used to mean "used as an example, illustration, or description." Any embodiment described as "for example" in this application is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is provided to enable any person skilled in the art to implement and use the present invention. Details are set forth in the following description for purposes of explanation. It should be understood that those skilled in the art will recognize that the present invention can be implemented without using these specific details. In other instances, well-known structures and processes will not be described in detail to avoid obscuring the description of the present invention with unnecessary detail. Therefore, the present invention is not intended to be limited to the embodiments shown, but is consistent with the broadest scope of the principles and features disclosed in this application.

[0033] Reference Figures 1-5 A highly efficient and environmentally friendly biodegradable plastic foaming device, including a base plate 1, and further comprising:

[0034] Foaming component 2 includes a first housing 21 connected to a base plate 1. A first drive motor 22 is installed on one side of the first housing 21. A screw 23 is connected to the output end of the first drive motor 22. A discharge port 26 is provided on the side of the first housing 21 away from the first drive motor 22. A second drive motor 27 is installed on the side of the base plate 1 near the discharge port 26. A rotating head 213 is provided at the output end of the second drive motor 27. A circular die 214, a square die 215, and an irregular die 216 are provided on the rotating head 213.

[0035] The exhaust gas treatment component 3 includes a second housing 31 connected to the base plate 1 near the first housing 21. A connecting pipe 33 is provided on the first housing 21, and the other end of the connecting pipe 33 is connected to the second housing 31. A catalyst 34 is disposed inside the second housing 31. Before the equipment operates, the second drive motor 27 is started, which drives the rotating die head 213 to switch between circular die openings 214, square die openings 215, or irregularly shaped die openings 216 as needed to achieve the molding of products of different shapes. After switching the die opening, the first... The drive motor 22 drives the screw 23 to rotate, conveying, mixing and plasticizing the raw materials in the first housing 21. The foaming agent is also uniformly incorporated into the melt during this process. The plasticized material is extruded from the outlet 26 to meet the production needs of different products such as sheets, pipes and films. The waste gas generated during the foaming process enters the second housing 31 of the waste gas treatment component 3 through the connecting pipe 33. Under the action of the catalyst 34, the harmful components in the waste gas are decomposed, thereby achieving waste gas purification and meeting environmental emission requirements. While ensuring efficient production, pollution is effectively reduced.

[0036] Reference Figures 1-4 A heating wire 24 is installed inside the first housing 21. A feed inlet 25 is provided on one side of the top of the first housing 21. After the material enters the first housing 21 through the feed inlet 25, the heating wire 24 is energized to generate heat, which raises the temperature inside the housing, thereby melting and plasticizing the material. The screw 23 rotates under the drive of the first drive motor 22, pushing the material towards the discharge port 26. In this process, the material is conveyed, mixed, and plasticized, preparing for subsequent foaming molding. The output end of the second drive motor 27 is connected to the first limiting plate 28. A rotating column 29 is connected to the first limiting plate 28. After the second drive motor 27 is started, its output end drives the first limiting plate 28 to rotate, and the rotating column 29 connected to the first limiting plate 28 rotates accordingly. A rotating seat 2 is rotatably connected to the bottom plate 1. 10. A limiting post 211 is connected inside the rotating seat 210. A rotating post 29 is set on the limiting post 211. The rotating post 29 cooperates with the limiting post 211 to transmit power to the rotating seat 210, thereby driving the rotating head 213 connected to the rotating seat 210 to rotate, realizing the switching of the mold opening. A second limiting plate 212 is connected to the rotating seat 210. The second limiting plate 212 is set on the first limiting plate 28. The rotating head 213 is connected to the second limiting plate 212. The rotating seat 210 is rotatably connected to the base plate 1 to provide stable rotation support for the rotating head 213. The second limiting plate 212 is fixedly connected to the rotating seat 210 and is tightly fitted with the first limiting plate 28, effectively limiting the axial movement during the rotation process and ensuring the smooth operation of the rotating head 213.

[0037] Reference Figures 1-2 as well as Figure 5The first housing 21 is provided with an exhaust gas outlet 32, and a connecting pipe 33 is connected to the exhaust gas outlet 32. A microbial layer 35 is provided on the side of the second housing 31 near the catalyst 34. Activated carbon 36 is provided in the second housing 31. The exhaust gas generated during the foaming process enters the connecting pipe 33 through the exhaust gas outlet 32 ​​and then flows into the second housing 31. The exhaust gas first passes through the catalyst 34 layer to decompose the harmful components therein, then passes through the microbial layer 35, where the exhaust gas is further purified by the degradation effect of microorganisms, and finally, the residual odor and small particles are removed by the adsorption effect of the activated carbon 36, so that the exhaust gas meets the emission standards.

[0038] Working principle:

[0039] Before the equipment starts, the operator starts the second drive motor 27, whose output drives the first limit plate 28 to rotate. The rotating column 29 connected to the first limit plate 28 rotates accordingly. The rotating column 29 cooperates with the limit column 211 to transmit power to the rotating seat 210, which in turn drives the rotating head 213 connected to the rotating seat 210 to rotate. The operator can switch between circular die opening 214, square die opening 215, or irregular die opening 216 as needed to meet the molding requirements of different shaped products. After the die opening is switched, the material enters the first housing 21 from the feed port 25. The heating wire 24 is energized to generate heat, raising the temperature inside the housing and melting and plasticizing the material. Simultaneously, the first drive motor 22 drives the screw 23 to rotate, pushing the material towards the discharge port 26. This process achieves material conveying and... During mixing and plasticizing, the foaming agent is also uniformly incorporated into the melt. The plasticized material is extruded from the outlet 26 and formed through the die on the rotating head 213 to meet the production needs of different products such as sheets, pipes, and films. The waste gas generated during the foaming process enters the connecting pipe 33 through the waste gas outlet 32 ​​and then flows into the second shell 31. The waste gas first passes through the catalyst layer 34 to decompose the harmful components, then passes through the microbial layer 35, where the waste gas is further purified by the degradation effect of microorganisms. Finally, the residual odor and fine particles are removed by the adsorption effect of activated carbon 36, achieving the standard emission of waste gas. Through die switching, efficient material plasticizing and foaming, and complete waste gas treatment, the equipment effectively reduces pollution and meets environmental emission requirements while ensuring high-efficiency production.

[0040] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.

[0041] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A high-efficiency environmentally friendly biodegradable plastic foaming device comprising a base plate (1), characterized in that, Also includes: Foaming component (2), the foaming component (2) includes a first housing (21) connected to a base plate (1), a first drive motor (22) is installed on one side of the first housing (21), a screw (23) is connected to the output end of the first drive motor (22), a discharge port (26) is provided on the side of the first housing (21) away from the first drive motor (22), a second drive motor (27) is installed on the side of the base plate (1) near the discharge port (26), a rotating head (213) is provided at the output end of the second drive motor (27), a circular mold opening (214) is provided on the rotating head (213), a square mold opening (215) is provided on the rotating head (213), and an irregular mold opening (216) is provided on the rotating head (213). The exhaust gas treatment assembly (3) includes a second housing (31) connected to the base plate (1) on the side near the first housing (21). A connecting pipe (33) is provided on the first housing (21), and the other end of the connecting pipe (33) is connected to the second housing (31). A catalyst (34) is provided inside the second housing (31).

2. The high-efficiency environment-friendly biodegradable plastic foaming device according to claim 1, characterized in that, A heating wire (24) is provided inside the first housing (21), and a feed inlet (25) is provided on one side of the top of the first housing (21).

3. The high-efficiency environment-friendly biodegradable plastic foaming device according to claim 1, characterized in that, The output end of the second drive motor (27) is connected to a first limiting plate (28), and a rotating column (29) is connected to the first limiting plate (28).

4. The high-efficiency environment-friendly biodegradable plastic foaming device according to claim 3, characterized in that, A rotating seat (210) is rotatably connected to the base plate (1), and a limiting post (211) is connected inside the rotating seat (210). The rotating post (29) is set on the limiting post (211).

5. The high-efficiency environmentally friendly biodegradable plastic foaming device according to claim 4, characterized in that, The rotating seat (210) is connected to a second limiting plate (212), which is disposed on the first limiting plate (28). The rotating head (213) is connected to the second limiting plate (212).

6. The high-efficiency environmentally friendly biodegradable plastic foaming device according to claim 1, characterized in that, The first housing (21) is provided with a waste gas outlet (32), and the connecting pipe (33) is connected to the waste gas outlet (32). The second housing (31) is provided with a microbial layer (35) on the side near the catalyst (34), and activated carbon (36) is provided inside the second housing (31).

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