An ice box filling device

By designing automated filling transmission and assembly welding mechanisms, the problems of low efficiency and hygiene risks in existing ice box filling equipment have been solved, achieving efficient and safe ice box production.

CN224428098UActive Publication Date: 2026-06-30TONGJUDA INTELLIGENT TECH (XIAMEN) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TONGJUDA INTELLIGENT TECH (XIAMEN) CO LTD
Filing Date
2025-07-04
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Existing ice box filling equipment relies on manual operation, which is inefficient, difficult to be compatible with different sizes of ice boxes, poses hygiene risks, and does not meet food-grade production standards.

Method used

An ice box filling device was designed, comprising a filling transmission mechanism and an assembly and welding mechanism. It utilizes components such as a drive motor, electric slide rail, and cylinder to achieve automated filling, assembly, and welding of ice boxes, supporting the efficient production of ice boxes of various specifications.

Benefits of technology

The process of filling ice boxes has been automated, which has improved production efficiency, reduced hygiene risks introduced by manual operation, and complies with food-grade production standards.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of ice box filling technology and discloses an ice box filling device, including a mounting frame. The mounting frame has a storage box inside, a support leg fixedly connected to the bottom, a control panel fixedly connected to the top, a control sensor, a stopper vibratory feeder, a filling transmission mechanism, and an assembly and welding mechanism. During use, the drive motor facilitates uniform rotation of the ice box body in eight positions for material transfer. The first electric slide rail facilitates adjustment of the filling tube position, the first cylinder facilitates adjustment of the stopper transport head position, and the third electric slide rail facilitates adjustment of the welding head position, thus enabling welding installation between the stopper and the ice box body.
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Description

Technical Field

[0001] This utility model relates to the field of ice box filling technology, specifically to an ice box filling device. Background Technology

[0002] Ice boxes have a plastic PE outer shell and are filled with refrigerant. They are made from high-tech biomaterials, are clean and non-toxic, have excellent cold retention performance, are reusable, have good plasticity, and undergo minimal deformation after freezing. Their effective cold capacity is 3 to 5 times that of ice, and they can replace ice as a heat exchange carrier to transfer heat. They need to be placed in a freezer for use. During the ice box manufacturing process, they are often used in conjunction with ice box filling equipment.

[0003] Existing traditional equipment relies on manual labor to complete processes such as box loading, filling, and sealing, which is inefficient (single line capacity ≤ 200 boxes / hour). Furthermore, manual operation is prone to hygiene risks and does not meet food-grade production standards. At the same time, fixed molds are not compatible with different sizes of ice boxes, and changing molds requires downtime of more than 30 minutes. Therefore, it is necessary to improve the ice box filling equipment to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide an ice box filling device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an ice box filling device, including a mounting frame, a storage box inside the mounting frame, a support leg fixedly connected to the bottom of the mounting frame, a control panel fixedly connected to the top of the mounting frame, a control sensor set on the top of the mounting frame, a stopper vibrating feeder fixedly connected to the top of the mounting frame, a filling transmission mechanism set on the top of the mounting frame, and an assembly and welding mechanism set on the top of the mounting frame;

[0006] The filling transmission mechanism includes a filling component and a transmission component, and the assembly and welding mechanism includes an assembly component and a welding component. The filling component is disposed on the top of the mounting frame, the transmission component is disposed on the top of the mounting frame, the assembly component is disposed on the top of the mounting frame, and the welding component is disposed on the top of the mounting frame.

[0007] Preferably, the filling assembly includes a filling pump, which is fixedly connected to the top of the mounting frame. A first electric slide rail is fixedly connected to the top of the mounting frame. A first connecting frame is slidably connected to the outside of the first electric slide rail. A connecting pipe is fixedly connected to the left side of the first connecting frame, and a filling pipe is fixedly connected to the right side of the first connecting frame, so as to facilitate the adjustment of the position of the filling pipe and thus meet the filling operation of the ice box body.

[0008] Preferably, the transmission assembly includes a mounting plate, which is fixedly connected to the bottom of the mounting frame. A transmission motor is fixedly connected to the back of the mounting plate. The output end of the transmission motor extends through the mounting plate to the outside and is fixedly connected to a first pulley. An eight-position turntable is fixedly connected to the top of the mounting frame. A second pulley is fixedly connected to the front of the eight-position turntable. A belt body is provided between the first pulley and the second pulley. A tooling fixture is fixedly connected to the outside of the eight-position turntable. An ice box body is provided inside the tooling fixture to facilitate the uniform eight-position rotation of the ice box body for material transfer.

[0009] Preferably, a through hole is provided at the corresponding position of the ice box body and the filling tube, and the filling tube passes through the through hole, which facilitates more stable use.

[0010] Preferably, the assembly component includes a support frame, which is fixedly connected to the top of the mounting frame. A first cylinder is fixedly connected to the top of the support frame, and a plug placement platform is fixedly connected to the right side of the first cylinder. A second electric slide rail is fixedly connected to the top of the mounting frame, and a limit frame is slidably connected to the outside of the second electric slide rail. A second cylinder is fixedly connected to the back of the limit frame, and a second connecting frame is fixedly connected to the front of the second cylinder. A third cylinder is fixedly connected to the top of the second connecting frame, and a connecting plate is fixedly connected to the bottom of the third cylinder. A plug transport head is fixedly connected to the bottom of the connecting plate, which facilitates the adjustment of the plug transport head position, thereby satisfying the adjustment of the plug position.

[0011] Preferably, the welding assembly includes a third electric slide rail, which is fixedly connected to the top of the mounting bracket. A main shaft protective cover is slidably connected to the outside of the third electric slide rail, and a main shaft body is fixedly connected inside the main shaft protective cover. A welding head is fixedly connected to the bottom of the main shaft body, which facilitates the adjustment of the welding head position, thereby satisfying the welding installation between the stopper and the ice box body.

[0012] Preferably, the stopper conveying head contacts the ice box body, and the stopper placement platform and the stopper vibrating feeder are provided with grooves at corresponding positions to facilitate a more stable processing process.

[0013] Compared with the prior art, the present invention provides an ice box filling device, which has the following beneficial effects:

[0014] 1. This ice box filling equipment, through the filling transmission mechanism, uses a transmission motor to rotate the first pulley during use, which facilitates the uniform rotation of the ice box body in eight positions for material transfer. The first electric slide rail moves the first connecting frame, which facilitates the adjustment of the filling tube position, thereby satisfying the filling operation of the ice box body.

[0015] 2. This ice box filling equipment, through its assembly and welding mechanism, uses a first cylinder to move the stopper placement platform during use, facilitating the adjustment of the stopper transport head position. A third electric slide rail, in conjunction with the main shaft protective cover, facilitates the adjustment of the welding head position, thus enabling the welding and installation of the stopper and the ice box body. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the front structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the filling transmission mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the assembly and welding mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the filling component structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the transmission component structure of this utility model;

[0022] Figure 6 This is a schematic diagram of the assembly component structure of this utility model;

[0023] Figure 7 This is a schematic diagram of the welding assembly structure of this utility model.

[0024] In the diagram: 1. Mounting frame; 2. Storage box; 3. Support leg; 4. Control panel; 5. Control sensor; 6. Filling transmission mechanism; 61. Filling assembly; 611. Filling pump; 612. First electric slide rail; 613. First connecting frame; 614. Connecting pipe; 615. Filling pipe; 62. Transmission assembly; 621. Mounting plate; 622. Drive motor; 623. First pulley; 624. Second pulley; 625. Belt body; 626. Eight-position turntable worktable; 627. Tooling fixture; 28. Ice box body; 7. Assembly and welding mechanism; 71. Assembly components; 711. Support frame; 712. First cylinder; 713. Plug placement platform; 714. Second electric slide rail; 715. Limiting frame; 716. Second cylinder; 717. Second connecting frame; 718. Third cylinder; 719. Connecting plate; 7110. Plug transport head; 72. Welding components; 721. Third electric slide rail; 722. Main shaft protective cover; 723. Main shaft body; 724. Welding head; 8. Plug vibratory feeder. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] Example 1:

[0028] Please see Figure 1-5 This utility model provides a technical solution: an ice box filling device, including a mounting frame 1, a storage box 2 inside the mounting frame 1, a support leg 3 fixedly connected to the bottom of the mounting frame 1, a control panel 4 fixedly connected to the top of the mounting frame 1, a control sensor 5 set on the top of the mounting frame 1, a stopper vibrating feeder 8 fixedly connected to the top of the mounting frame 1, a filling transmission mechanism 6 set on the top of the mounting frame 1, and an assembly and welding mechanism 7 set on the top of the mounting frame 1;

[0029] The filling transmission mechanism 6 includes a filling component 61 and a transmission component 62, and the assembly and welding mechanism 7 includes an assembly component 71 and a welding component 72. The filling component 61 is located on the top of the mounting frame 1, the transmission component 62 is located on the top of the mounting frame 1, the assembly component 71 is located on the top of the mounting frame 1, and the welding component 72 is located on the top of the mounting frame 1.

[0030] Furthermore, the filling assembly 61 includes a filling pump 611, which is fixedly connected to the top of the mounting frame 1. A first electric slide rail 612 is fixedly connected to the top of the mounting frame 1. A first connecting frame 613 is slidably connected to the outside of the first electric slide rail 612. A connecting pipe 614 is fixedly connected to the left side of the first connecting frame 613, and a filling pipe 615 is fixedly connected to the right side of the first connecting frame 613, so as to facilitate the adjustment of the position of the filling pipe 615, thereby satisfying the filling operation of the ice box body 628.

[0031] Furthermore, the transmission assembly 62 includes a mounting plate 621, which is fixedly connected to the bottom of the mounting frame 1. A transmission motor 622 is fixedly connected to the back of the mounting plate 621. The output end of the transmission motor 622 extends through the mounting plate 621 and is fixedly connected to a first pulley 623. An eight-position turntable 626 is fixedly connected to the top of the mounting frame 1. A second pulley 624 is fixedly connected to the front of the eight-position turntable 626. A belt body 625 is provided between the first pulley 623 and the second pulley 624. A tooling fixture 627 is fixedly connected to the outside of the eight-position turntable 626. An ice box body 628 is provided inside the tooling fixture 627 to facilitate the uniform eight-position rotation and material transfer of the ice box body 628.

[0032] Furthermore, a through hole is provided at the corresponding position of the ice box body 628 and the filling tube 615, and the filling tube 615 passes through the through hole, which facilitates a more stable use process.

[0033] Example 2:

[0034] Please see Figure 6-7 Furthermore, in conjunction with Embodiment 1, the assembly component 71 includes a support frame 711, which is fixedly connected to the top of the mounting frame 1. A first cylinder 712 is fixedly connected to the top of the support frame 711. A plug placement platform 713 is fixedly connected to the right side of the first cylinder 712. A second electric slide rail 714 is fixedly connected to the top of the mounting frame 1. A limit frame 715 is slidably connected to the outside of the second electric slide rail 714. A second cylinder 716 is fixedly connected to the back of the limit frame 715. A second connecting frame 717 is fixedly connected to the front of the second cylinder 716. A third cylinder 718 is fixedly connected to the top of the second connecting frame 717. A connecting plate 719 is fixedly connected to the bottom of the third cylinder 718. A plug transport head 7110 is fixedly connected to the bottom of the connecting plate 719, which facilitates the adjustment of the position of the plug transport head 7110, thereby satisfying the adjustment of the plug position.

[0035] Furthermore, the welding assembly 72 includes a third electric slide rail 721, which is fixedly connected to the top of the mounting bracket 1. A main shaft protective cover 722 is slidably connected to the outside of the third electric slide rail 721. A main shaft body 723 is fixedly connected inside the main shaft protective cover 722. A welding head 724 is fixedly connected to the bottom of the main shaft body 723, which facilitates the adjustment of the position of the welding head 724, thereby satisfying the welding installation between the stopper and the ice box body 628.

[0036] Furthermore, the stopper transport head 7110 contacts the ice box body 628, and the stopper placement platform 713 and the stopper vibrating feeder 8 are provided with grooves at corresponding positions to facilitate a more stable processing process.

[0037] In actual operation, when this device is used, the control sensors 5 in the device first include an Omron photoelectric sensor, a position sensor, and a liquid level detector. The operator manually loads the ice box body 628 into the tooling fixture 627. The transmission motor 622 operates, causing the first pulley 623 to rotate, which, in conjunction with the belt body 625, causes the second pulley 624 to rotate, thus enabling the eight-position turntable 626 to operate. This, in conjunction with the tooling fixture 627, allows the ice box body 628 to rotate evenly in eight positions for material transfer. The first electric slide rail 612 operates, causing the first connecting frame 613 to move. The filling pump 611 operates, in conjunction with the connecting pipe 614, enabling the filling pipe 615 to operate, thereby fulfilling the filling operation of the ice box body 628. The vibratory feeder 8 for plugs operates, evenly feeding plugs onto the top of the plug placement platform 713. The first cylinder 712 moves the platform 713, adjusting the plug position. The second electric slide rail 714 moves the limit frame 715, the second cylinder 716 moves the second connecting frame 717, and the third cylinder 718 moves the connecting plate 719, thus moving the plug transport head 7110 to adjust the plug position and place it on top of the ice box body 628. The third electric slide rail 721, in conjunction with the spindle guard 722, moves the spindle body 723, which, in conjunction with the welding head 724, completes the welding installation between the plug and the ice box body 628.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. An ice box filling device, comprising a mounting frame (1), characterized in that: The mounting frame (1) is equipped with a storage box (2) inside. The bottom of the mounting frame (1) is fixedly connected to a support leg (3). The top of the mounting frame (1) is fixedly connected to a control panel (4). The top of the mounting frame (1) is equipped with a control sensor (5). The top of the mounting frame (1) is fixedly connected to a plug vibrating plate feeder (8). The top of the mounting frame (1) is equipped with a filling transmission mechanism (6). The top of the mounting frame (1) is equipped with an assembly and welding mechanism (7). The filling transmission mechanism (6) includes a filling component (61) and a transmission component (62), and the assembly and welding mechanism (7) includes an assembly component (71) and a welding component (72). The filling component (61) is disposed on the top of the mounting frame (1), the transmission component (62) is disposed on the top of the mounting frame (1), the assembly component (71) is disposed on the top of the mounting frame (1), and the welding component (72) is disposed on the top of the mounting frame (1).

2. The ice box filling equipment according to claim 1, characterized in that: The filling assembly (61) includes a filling pump (611), which is fixedly connected to the top of the mounting frame (1). A first electric slide rail (612) is fixedly connected to the top of the mounting frame (1). A first connecting frame (613) is slidably connected to the outside of the first electric slide rail (612). A connecting pipe (614) is fixedly connected to the left side of the first connecting frame (613), and a filling pipe (615) is fixedly connected to the right side of the first connecting frame (613).

3. The ice box filling equipment according to claim 2, characterized in that: The transmission assembly (62) includes a mounting plate (621), which is fixedly connected to the bottom of the mounting frame (1). A transmission motor (622) is fixedly connected to the back of the mounting plate (621). The output end of the transmission motor (622) extends through the mounting plate (621) to the outside and is fixedly connected to a first pulley (623). An eight-position turntable (626) is fixedly connected to the top of the mounting frame (1). A second pulley (624) is fixedly connected to the front of the eight-position turntable (626). A belt body (625) is provided between the first pulley (623) and the second pulley (624). A tooling fixture (627) is fixedly connected to the outside of the eight-position turntable (626). An ice box body (628) is provided inside the tooling fixture (627).

4. The ice box filling equipment according to claim 3, characterized in that: The ice box body (628) has a through hole at the corresponding position of the filling tube (615), and the filling tube (615) passes through the through hole.

5. The ice box filling equipment according to claim 2, characterized in that: The assembly component (71) includes a support frame (711) which is fixedly connected to the top of the mounting frame (1). A first cylinder (712) is fixedly connected to the top of the support frame (711). A plug placement platform (713) is fixedly connected to the right side of the first cylinder (712). A second electric slide rail (714) is fixedly connected to the top of the mounting frame (1). A limit frame (715) is slidably connected to the outside of the second electric slide rail (714). A second cylinder (716) is fixedly connected to the back of the limit frame (715). A second connecting frame (717) is fixedly connected to the front of the second cylinder (716). A third cylinder (718) is fixedly connected to the top of the second connecting frame (717). A connecting plate (719) is fixedly connected to the bottom of the third cylinder (718). A plug transport head (7110) is fixedly connected to the bottom of the connecting plate (719).

6. The ice box filling equipment according to claim 5, characterized in that: The welding assembly (72) includes a third electric slide rail (721), which is fixedly connected to the top of the mounting bracket (1). A spindle guard (722) is slidably connected to the outside of the third electric slide rail (721). A spindle body (723) is fixedly connected inside the spindle guard (722). A welding head (724) is fixedly connected to the bottom of the spindle body (723).

7. The ice box filling equipment according to claim 6, characterized in that: The stopper transport head (7110) contacts the ice box body (628), and the stopper placement platform (713) has a groove at the corresponding position of the stopper vibrating feeder (8).