A brick material dense stacking equipment

Abstract

This utility model discloses a brick-stabilizing equipment, relating to the field of brick stacking technology. It includes a stacking plate and partitions. A vertical plate is fixedly connected to the upper surface of the stacking plate. Slide plates are slidably connected to both sides of the fixed base. A second clamping plate is fixedly connected to one end of the slide plate, and a connecting plate is fixedly connected to the other end. A fixed plate is fixedly connected to one side of the connecting plate, and a toothed plate is fixedly connected to the outside of the fixed plate. Slots are provided on the upper sides of the vertical plate, the first clamping plate, the second clamping plate, and the partitions. Insert plates are fixedly connected to the lower side of the partitions, and positioning holes are provided on both sides of the insert plates. This equipment utilizes the automatic triggering of wedge block locking when the insert plates are vertically inserted, achieving instant partition installation. A single motor synchronously drives the steel cable traction and gear toothed plate linkage, enabling the four partitions to work together to compress the bricks, effectively reducing the risk of brick stacking tipping. The partitions can also be quickly disassembled by rotating the rotating rod, achieving a closed-loop anti-tipping control throughout the process.

Description

Technical Field

[0001] This utility model relates to the field of brick stacking technology, specifically to a dense brick stacking device. Background Technology

[0002] In the construction materials production sector, dense stacking of bricks is a crucial link in warehousing and transportation. Currently, the industry generally uses manual or semi-automatic stacking methods. However, with increasing production capacity, the demand for high-rise stacking is growing. Existing technologies mainly use fixed shelves or simple barriers to physically limit the brick stacks, while some equipment attempts to introduce removable partitions to improve stacking stability.

[0003] The closest existing technology is a stacking rack with side baffles. Its main frame has support feet at the bottom and a limiting frame at the top. Removable vertical partitions are installed on both sides of the frame. The partitions are fixed by inserting bottom plates into the frame slots. This solution restrains the brick stacks by fencing, reducing the risk of tipping over.

[0004] However, the above-mentioned technologies have obvious limitations: First, the installation of the partitions relies on manual alignment of the slots, and there is no self-locking guidance mechanism during the insertion process, resulting in low positioning efficiency; second, the partitions only serve as static barriers and cannot apply active leveling force to tilted brick stacks; third, disassembly requires prying the locking components one by one, which is cumbersome. These problems result in limited anti-tipping effect of high-rise stacking and difficulty in adapting to the dynamic adjustment needs after stack deformation.

[0005] Based on this, the present invention designs a brick dense stacking device to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a brick dense stacking equipment.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A brick-stacking device includes a stacking plate and partitions, and further includes a spring-loaded mechanism, a leveling mechanism, a positioning mechanism, and a disassembly mechanism. A fixed base is fixedly connected to the lower side of the stacking plate, and a vertical plate is fixedly connected to one edge of the upper surface of the stacking plate. The spring-loaded mechanism is connected to the outside of the stacking plate and located on the opposite side of the vertical plate. A first clamping plate is connected to the outside of the spring-loaded mechanism. Sliding plates are slidably connected to both sides of the fixed base. A second clamping plate is fixedly connected to one end of the sliding plate, and two sets of the second clamping plates are installed on both sides of the vertical plate and the first clamping plate. The other end of the sliding plate... A connecting plate is fixedly connected to one end, a fixing plate is fixedly connected to one side of the connecting plate, and a toothed plate is fixedly connected to the outside of the fixing plate. The two sets of toothed plates are arranged in a centrally symmetrical manner. The leveling mechanism is connected to the inner side of the fixing base. Slots are opened on the upper side of the upright plate, the first clamping plate, the second clamping plate, and the partition. The positioning mechanism is installed inside the slot. An insert plate is fixedly connected to the lower side of the partition, and the insert plate matches the slot. Positioning holes are opened on both sides of the insert plate. The disassembly mechanism is installed on the outside of the upright plate, the first clamping plate, the second clamping plate, and the partition.

[0009] Furthermore, the lower side of the palletizing plate is fixedly connected to four sets of support legs arranged in an array, and the upper side of the palletizing plate is fixedly connected to a limit frame.

[0010] Furthermore, the rebound mechanism includes a spring and a telescopic rod, both of which are fixedly connected between the fixed base and the first clamping plate. There are two sets of springs and telescopic rods arranged symmetrically, with the springs sleeved on the outside of the telescopic rods.

[0011] Furthermore, a guide plate is fixedly connected to the outside of the fixed base, and the sliding plate is slidably connected to the inside of the guide plate.

[0012] Furthermore, the leveling mechanism includes a rotating column, steel cables, and gears. The rotating column is rotatably connected to the inner side of the fixed base. The steel cables and gears are both fixedly connected to the outside of the rotating column. There are two sets of steel cables installed above and below the gears. The ends of the steel cables pass through the outside of the fixed base and are fixedly connected to one side of the first clamping plate. The gears mesh with both sets of gear plates.

[0013] Furthermore, a drive motor is fixedly connected to the bottom of the fixed base, and the rotating column is fixedly connected to the end of the output shaft of the drive motor.

[0014] Furthermore, the positioning mechanism includes a wedge block and a compression spring. The slot has mounting grooves on both sides inside. The wedge block is slidably connected to the inner side of the mounting groove, and the end of the wedge block is located inside the slot. The upper side of the end of the wedge block has an inclined surface. The wedge block matches the positioning hole, and the inclined surface matches the insert plate. One end of the compression spring is fixedly connected to the inner side of the mounting groove, and the other end of the compression spring is fixedly connected to one side of the wedge block.

[0015] Furthermore, the disassembly mechanism includes a rotating rod and a pull rope. The rotating rod is rotatably connected to the outside of the upright plate, the first clamping plate, the second clamping plate, and the partition plate. There are two sets of pull ropes, which are fixedly connected to the outside of the rotating rod. The end of the pull rope passes through the inside of the mounting groove and is fixedly connected to one side of the wedge block. A compression spring is sleeved on the outside of the pull rope.

[0016] Compared with the prior art, the advantages of this utility model are as follows: 1. The brick dense stacking equipment, through the cooperative design of wedge blocks and inclined surfaces, allows the operator to simply press down the partition vertically, and the edge of the insert plate will automatically squeeze the inclined surface of the wedge block to retract it. After the insert plate is fully inserted, the compression spring will instantly pop up the wedge block and lock it into the positioning hole, realizing a single action to complete the locking. No additional tools or precise alignment are required, and the installation speed is significantly improved. When disassembling, it is only necessary to rotate the rotating rod to wind the pull rope and directly pull the wedge block away from the positioning hole. After the lock is released, the partition can be pulled out vertically, which effectively solves the tedious operation of manual alignment and point-by-point unlocking required for the traditional partition assembly and disassembly, and greatly reduces labor intensity.

[0017] 2. This brick-stacking equipment uses a single motor synchronously driven steel cable traction and gear tooth plate transmission to simultaneously compress four partitions towards the center of the brick stack. When the steel cable pulls the side partitions forward smoothly, the gear meshes with the tooth plate to drive the transverse partitions to move synchronously, forming a uniform centripetal pressure field to forcibly correct the tilted bricks. If the leveling is insufficient in a single operation, the motor can reverse to allow the partitions to automatically reset under the reverse transmission of springs and gears. Through multiple forward and reverse cycles, progressive compaction is achieved, breaking through the limitations of traditional static barriers, directly intervening in the stacking deformation process, effectively suppressing the cumulative displacement of high-level stacks, and reducing the risk of tipping over from the root. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1This is a perspective view of a brick material dense stacking device according to the present invention;

[0020] Figure 2 This is a partial structural diagram of a brick material dense stacking device according to the present invention;

[0021] Figure 3 This is a partial structural diagram of a brick material dense stacking device according to the present invention;

[0022] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0023] Figure 5 This is a schematic diagram of the third part of the structure of a brick material dense stacking device according to the present invention;

[0024] Figure 6 for Figure 5 Enlarged view of point B in the middle;

[0025] Figure 7 This is a partial cross-sectional view from a top view of a brick material dense stacking device according to this utility model;

[0026] Figure 8 for Figure 7 Enlarged view of point C in the middle;

[0027] Figure 9 This is a partial side sectional view of a brick material dense stacking device according to the present invention;

[0028] Figure 10 for Figure 9 Enlarged view at point D;

[0029] Figure 11 for Figure 1 Enlarged view of point E in the middle.

[0030] The labels in the diagram represent:

[0031] 1. Pallet; 2. Support leg; 3. Fixing base; 4. Upright plate; 5. Limiting frame; 6. First clamping plate; 7. Second clamping plate; 8. Spring; 9. Telescopic rod; 10. Slide plate; 11. Guide plate; 12. Connecting plate; 13. Fixing plate; 14. Toothed plate; 15. Drive motor; 16. Rotating column; 17. Steel cable; 18. Gear; 19. Partition plate; 20. Slot; 21. Mounting slot; 22. Wedge block; 23. Compression spring; 24. Insert plate; 25. Positioning hole; 26. Rotating rod; 27. Pull rope. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0033] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-11 A brick-stabilizing equipment includes a stacking plate 1 and a partition 19. The stacking plate 1 serves as the basic support platform for the entire equipment, providing a stable support plane for brick stacking. A fixed seat 3 is fixedly connected to the lower side of the stacking plate 1. The fixed seat 3 serves as the core support structure of the equipment, providing an installation base for other moving parts. A vertical plate 4 is fixedly connected to one edge of the upper surface of the stacking plate 1. The vertical plate 4 serves as a fixed side baffle, which, together with the movable baffle, forms a stacking space. Four sets of support feet 2 arranged in an array are fixedly connected to the lower side of the stacking plate 1. The support feet 2 ensure that the entire equipment is placed stably on the working surface. A limit frame 5 is fixedly connected to the upper side of the stacking plate 1. The limit frame 5 is used to limit the initial position of the brick stacking and ensure neat stacking.

[0034] The spring mechanism is connected to the outside of the palletizing plate 1 and located on the opposite side of the upright plate 4. The spring mechanism includes a spring 8 and a telescopic rod 9. The spring 8 provides elastic restoring force, and the telescopic rod 9 serves as a guide structure to ensure motion accuracy. The spring 8 and the telescopic rod 9 are both fixedly connected between the fixed seat 3 and the first clamping plate 6. There are two sets of springs 8 and telescopic rods 9, which are arranged symmetrically. The spring 8 is sleeved on the outside of the telescopic rod 9. This arrangement ensures balanced force and smooth movement.

[0035] The rebound mechanism is externally connected to a first clamping plate 6, which acts as a movable baffle and cooperates with the upright plate 4 to clamp the brick stack. Slide plates 10 are slidably connected to both sides of the fixed base 3. Slide plates 10 act as transmission components to achieve lateral movement. A guide plate 11 is fixedly connected to the outside of the fixed base 3. The guide plate 11 provides a precise sliding track for the slide plates 10, and the slide plates 10 are slidably connected to the inside of the guide plate 11. A second clamping plate 7 is fixedly connected to one end of the slide plates 10. The second clamping plate 7 acts as a lateral clamping component, and two sets of second clamping plates 7 are installed on both sides of the upright plate 4 and the first clamping plate 6 to form a four-sided enclosed structure. A connecting plate 12 is fixedly connected to the other end of the slide plates 10. The connecting plate 12 acts as a transmission connector. A fixed plate 13 is fixedly connected to one side of the connecting plate 12. The fixed plate 13 acts as a mounting base for the toothed plate 14. The toothed plate 14 is fixedly connected to the outside of the fixed plate 13. The toothed plate 14 meshes with the gear 18 to achieve power transmission. The two sets of toothed plates 14 are arranged in a centrally symmetrical manner to ensure balanced force.

[0036] The leveling mechanism is connected to the inside of the fixed base 3. The leveling mechanism includes a rotating column 16, a steel cable 17, and a gear 18. The rotating column 16 serves as the power output shaft. A drive motor 15 is fixedly connected to the bottom of the fixed base 3. The drive motor 15 provides leveling power. The rotating column 16 is fixedly connected to the end of the output shaft of the drive motor 15. The rotating column 16 is rotatably connected to the inside of the fixed base 3. The steel cable 17 and the gear 18 are both fixedly connected to the outside of the rotating column 16. The steel cable 17 is used to pull the first clamping plate 6, and the gear 18 is used to drive the toothed plate 14. There are two sets of steel cables 17, which are installed above and below the gear 18 to achieve synchronous transmission. The end of the steel cable 17 passes through the outside of the fixed base 3 and is fixedly connected to one side of the first clamping plate 6. The gear 18 meshes with both sets of toothed plates 14 to form a linkage mechanism.

[0037] Slots 20 are provided on the upper sides of the upright plate 4, the first clamping plate 6, the second clamping plate 7, and the partition plate 19. The slots 20 serve as the mounting interface for the partition plate 19. The positioning mechanism is installed inside the slots 20. The positioning mechanism includes a wedge block 22 and a compression spring 23. Mounting grooves 21 are provided on both sides of the inside of the slots 20. The mounting grooves 21 provide space for the wedge block 22 to move. The wedge block 22 is slidably connected to the inside of the mounting grooves 21. The wedge block 22 realizes the automatic locking function. The end of the wedge block 22 is located inside the slot 20. An inclined surface is provided on the upper side of the end of the wedge block 22. The inclined surface facilitates the insertion guide of the insert plate 24. The wedge block 22 matches with the positioning hole 25 to achieve precise positioning. The inclined surface matches with the insert plate 24. One end of the compression spring 23 is fixedly connected to the inside of the mounting groove 21. The compression spring 23 provides the reset elastic force, and the other end of the compression spring 23 is fixedly connected to one side of the wedge block 22.

[0038] A plug plate 24 is fixedly connected to the lower side of the partition 19. The plug plate 24 serves as a connecting component and matches the slot 20. Positioning holes 25 are provided on both sides of the plug plate 24. The positioning holes 25 cooperate with the wedge block 22 to achieve locking. The disassembly mechanism is installed on the outside of the upright plate 4, the first clamping plate 6, the second clamping plate 7, and the partition 19. The disassembly mechanism includes a rotating rod 26 and a pull rope 27. The rotating rod 26 serves as a manual operation component and is rotatably connected to the outside of the upright plate 4, the first clamping plate 6, the second clamping plate 7, and the partition 19. There are two sets of pull ropes 27, which are fixedly connected to the outside of the rotating rod 26. The pull ropes 27 transmit the unlocking pull force, and the end of the pull rope 27 passes through the inside of the mounting groove 21 and is fixedly connected to one side of the wedge block 22. The compression spring 23 is sleeved on the outside of the pull rope 27. This arrangement ensures the reliability of the unlocking action.

[0039] In this embodiment, the core function of the brick dense stacking equipment is to solve the risk of tipping over caused by uneven stacking during manual stacking. When the stacking height increases to the critical point of danger, the operator first installs the four-sided partition 19. During installation, the operator only needs to align the insert plate 24 at the bottom of the partition 19 with the slot 20 at the top of the upright plate 4, the first clamping plate 6, and the second clamping plate 7 and press it down vertically. During the insertion of the insert plate 24, the two bottom edges of the insert plate 24 contact the inclined surface of the wedge block 22 to generate a squeezing force, which forces the wedge block 22 to retract into the mounting groove 21 and compress the compression spring 23. When the insert plate 24 is fully inserted, the wedge block 22 is just aligned with the positioning hole 25. The compression spring 23 immediately releases its elastic force to push the wedge block 22 into the positioning hole 25, realizing the instantaneous locking of the partition 19. This rapid installation mechanism significantly reduces the risk of brick tipping over.

[0040] To further enhance safety, the drive motor 15 rotates the rotating column 16. On one hand, the first clamping plate 6 is pulled towards the stacking center by the winding steel cable 17, and smoothly advanced under the guidance of the telescopic rod 9 and the tension balance of the spring 8. On the other hand, the rotating column 16 synchronously drives the gear 18 to rotate. Through the meshing transmission with the toothed plates 14 on both sides, the two sets of second clamping plates 7 are forced to converge towards the center along the guide plate 11. The four sets of partitions 19 form a centripetal extrusion force field, which forcibly corrects the brick stacking deviation. If the leveling effect is insufficient in one operation, the drive motor 15 reverses to release the steel cable 17. The first clamping plate 6 is reset under the action of the spring 8. At the same time, the gear 18 reverses to drive the toothed plate 14 to push the second clamping plate 7 back. Then, the forward drive is resumed to achieve multi-round progressive leveling, which can further reduce the risk of brick tipping.

[0041] Furthermore, when disassembly is required, simply rotate the rotating rod 26 to wind up the pull rope 27. The end of the rope pulls the wedge block 22 away from the positioning hole 25. The compression spring 23 is compressed under the pull of the pull rope 27. After the locking of the insert plate 24 is released, the partition 19 can be taken out vertically. In this way, the efficient installation and disassembly of the partition 19 and dynamic leveling are achieved through mechanical linkage, forming a double anti-tipping protection system.

[0042] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A brick-intensive stacking device, comprising a stacking plate (1) and a partition plate (19), characterized in that: It also includes a spring-back mechanism, a leveling mechanism, a positioning mechanism, and a disassembly mechanism. A fixed base (3) is fixedly connected to the lower side of the pallet (1). A vertical plate (4) is fixedly connected to one edge of the upper surface of the pallet (1). The spring-back mechanism is connected to the outside of the pallet (1) and located on the opposite side of the vertical plate (4). A first clamping plate (6) is connected to the outside of the spring-back mechanism. A sliding plate (10) is slidably connected to both sides of the fixed base (3). A second clamping plate (7) is fixedly connected to one end of the sliding plate (10), and two sets of second clamping plates (7) are installed on both sides of the vertical plate (4) and the first clamping plate (6). A connecting plate (12) is fixedly connected to the other end of the sliding plate (10). A connecting plate (12) is fixedly connected to one side of the connecting plate (12). A fixing plate (13) is attached, and a toothed plate (14) is fixedly connected to the outside of the fixing plate (13). The two sets of toothed plates (14) are arranged in a centrally symmetrical manner. The leveling mechanism is connected to the inside of the fixing seat (3). The upper sides of the upright plate (4), the first clamping plate (6), the second clamping plate (7), and the partition plate (19) are all provided with slots (20). The positioning mechanism is installed inside the slots (20). The lower side of the partition plate (19) is fixedly connected with a plug plate (24), and the plug plate (24) matches the slot (20). The plug plate (24) is provided with positioning holes (25) on both sides. The disassembly mechanism is installed on the outside of the upright plate (4), the first clamping plate (6), the second clamping plate (7), and the partition plate (19).

2. The brick material dense stacking equipment according to claim 1, characterized in that, The palletizing plate (1) has four sets of support legs (2) arranged in an array on its lower side, and a limit frame (5) is fixedly connected to its upper side.

3. The brick material dense stacking equipment according to claim 1, characterized in that, The rebound mechanism includes a spring (8) and a telescopic rod (9). The spring (8) and the telescopic rod (9) are fixedly connected between the fixed seat (3) and the first clamping plate (6). The spring (8) and the telescopic rod (9) are in two sets and arranged symmetrically. The spring (8) is sleeved on the outside of the telescopic rod (9).

4. The brick dense stacking equipment according to claim 1, characterized in that, The fixed base (3) is externally fixedly connected to a guide plate (11), and the sliding plate (10) is slidably connected to the inner side of the guide plate (11).

5. The brick material dense stacking equipment according to claim 1, characterized in that, The leveling mechanism includes a rotating column (16), a steel cable (17), and a gear (18). The rotating column (16) is rotatably connected to the inner side of the fixed seat (3). The steel cable (17) and the gear (18) are both fixedly connected to the outside of the rotating column (16). There are two sets of steel cables (17) installed above and below the gear (18). The end of the steel cable (17) passes through the outside of the fixed seat (3) and is fixedly connected to one side of the first clamping plate (6). The gear (18) meshes with both sets of toothed plates (14).

6. The brick dense stacking equipment according to claim 5, characterized in that, The bottom of the fixed base (3) is fixedly connected to the drive motor (15), and the rotating column (16) is fixedly connected to the end of the output shaft of the drive motor (15).

7. The brick material dense stacking equipment according to claim 1, characterized in that, The positioning mechanism includes a wedge block (22) and a compression spring (23). The slot (20) has mounting grooves (21) on both sides inside. The wedge block (22) is slidably connected to the inside of the mounting groove (21), and the end of the wedge block (22) is located inside the slot (20). The upper side of the end of the wedge block (22) has an inclined surface. The wedge block (22) matches the positioning hole (25), and the inclined surface matches the insert plate (24). One end of the compression spring (23) is fixedly connected to the inside of the mounting groove (21), and the other end of the compression spring (23) is fixedly connected to one side of the wedge block (22).

8. The brick dense stacking equipment according to claim 7, characterized in that, The disassembly mechanism includes a rotating rod (26) and a pull rope (27). The rotating rod (26) is rotatably connected to the outside of the upright plate (4), the first clamping plate (6), the second clamping plate (7), and the partition plate (19). There are two sets of pull ropes (27) and they are fixedly connected to the outside of the rotating rod (26). The end of the pull rope (27) passes through the inside of the mounting groove (21) and is fixedly connected to one side of the wedge block (22). The compression spring (23) is sleeved on the outside of the pull rope (27).

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