A continuous leveling device for processing polyurethane pads

Abstract

This utility model discloses a continuous leveling device for processing polyurethane pads, including a worktable. A first support rod is welded to the top of the worktable, and a fixed plate is welded to the other end of the first support rod. A heating plate is installed on the top of the fixed plate, a power supply device is welded to the bottom of the fixed plate, and a control device is installed at the bottom of the fixed plate. A side plate is welded to the top of the worktable, and a second shaft is sleeved inside the side plate. This continuous leveling device for processing polyurethane pads, by welding a first support rod to the top of the worktable and a fixed plate to the other end of the first support rod, and installing a heating plate on the top of the fixed plate, allows the leveled polyurethane pads to enter a first roller. Driven by a motor, the first roller rotates, thus conveying the polyurethane pads. This device can continuously level the polyurethane pads, greatly improving leveling efficiency during use.

Description

Technical Field

[0001] This utility model belongs to the field of polyurethane padding technology, and in particular relates to a continuous leveling device for polyurethane padding processing. Background Technology

[0002] Polyurethane padding is a type of padding made from polyurethane. During the processing of polyurethane padding, wrinkles may appear on the surface. At this time, a continuous leveling device for processing polyurethane padding can be used to level it.

[0003] When wrinkles appear in polyurethane pads during processing, they are usually smoothed out by ironing. This method is labor-intensive and inefficient. Utility Model Content

[0004] The purpose of this utility model is to provide a continuous leveling device for processing polyurethane pads, so as to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, the specific technical solution of this utility model is as follows: A continuous leveling device for processing polyurethane pads includes a worktable, a first support rod welded to the top of the worktable, a fixing plate welded to the other end of the first support rod, a heating plate installed on the top of the fixing plate, a power supply device welded to the bottom of the fixing plate, a control device installed at the bottom of the fixing plate, a side plate welded to the top of the worktable, a second shaft sleeved inside the side plate, a second roller welded to the second shaft, a first side frame installed on the side of the worktable, a motor welded to the top of the first side frame, a first shaft installed at one end of the motor, a first roller sleeved on the surface of the first shaft, a second side frame sleeved on the surface of the first roller, a worktable installed on the side of the second side frame, a second support rod welded to the top of the worktable, a support plate welded to the other end of the second support rod, a fixing frame welded to the side of the support plate, a pressure plate sleeved on the surface of the fixing frame, and the pressure plate located on top of the support plate.

[0006] Preferably, a guide plate is welded to the side of the workbench, a storage box is provided at the bottom of the guide plate, casters are welded to the bottom of the storage box, and handles are welded to the side of the storage box.

[0007] Preferably, a first external threaded rod is welded to the side of the workbench, a first groove is formed on the side of the first side frame, the first external threaded rod is located inside the first groove, a first nut is sleeved on the surface of the first external threaded rod, and one end of the first nut is attached to the side of the first side frame.

[0008] Preferably, a second external threaded rod is welded to the side of the workbench, a second groove is formed on the side of the second side frame, the second external threaded rod is located inside the second groove, a second nut is sleeved on the surface of the second external threaded rod, and one end of the second nut is attached to the side of the second side frame.

[0009] Preferably, the fixing frame has welded blocks on its surface, the blocks are symmetrically distributed, and both ends of the pressure plate are attached to the blocks.

[0010] Preferably, the workbench is welded to a support leg at the bottom, and the pressure plate is welded to a handle at the top.

[0011] This utility model discloses a continuous leveling device for processing polyurethane pads, which has the following advantages: The device involves welding a first support rod to the top of a workbench and a fixing plate to the other end of the first support rod. A heating plate is installed on the top of the fixing plate, and a power supply device is welded to the bottom of the fixing plate. A control device is also installed at the bottom of the fixing plate. The control device, power supply device, and heating plate are connected by wiring. A side plate is welded to the top of the workbench, and a second shaft is fitted inside the side plate. A second roller is welded to the second shaft. A first side frame is installed on the side of the workbench, and a motor is welded to the top of the first side frame. A first shaft is installed at one end of the motor, and a first roller is fitted onto the surface of the first shaft. A second side frame is fitted onto the surface of the first roller. The workbench is installed on the side of the second side frame, and a second support rod is welded to the top of the workbench. A support plate is welded to the other end of the second support rod. A welded fixing frame is used, with a pressure plate fitted onto its surface. This pressure plate is located on top of a support plate. When using this device, the polyurethane pad first passes through the first roller. Guided by the first roller, the polyurethane pad passes through a heating plate. The heating plate can be turned on via a control device, and powered by a power supply, causing it to heat up and soften the polyurethane pad. The polyurethane pad then passes through the support plate, remaining in a softened state. The pressure plate rotates around the fixing frame, pressing down on the polyurethane pad and leveling it. Finally, the leveled polyurethane pad enters the first roller, which, driven by a motor, rotates to transport the polyurethane pad. This device continuously levels the polyurethane pad, significantly improving leveling efficiency. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the pressure plate structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the storage box structure of this utility model;

[0016] Figure 4 This is a schematic diagram of the fixing plate structure of this utility model;

[0017] Figure 5 For the present utility model Figure 2 Enlarged view of section A in the middle.

[0018] The markings in the diagram are as follows: 1. Workbench; 2. First support rod; 3. Fixing plate; 4. Heating plate; 5. Power supply; 6. Control device; 7. Second support rod; 8. Support plate; 9. Fixing frame; 10. Pressure plate; 11. Stop block; 12. First side frame; 13. Motor; 14. First roller; 15. Second side frame; 16. First shaft; 17. Support leg; 18. Side plate; 19. Second shaft; 20. Second roller; 21. Guide plate; 22. First groove; 23. First external threaded rod; 24. First nut; 25. Second groove; 26. Second external threaded rod; 27. Second nut; 28. Storage box; 29. ​​Casters; 30. Handle. Detailed Implementation

[0019] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0020] In the description of the embodiments of this utility model, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.

[0021] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0022] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0023] The following disclosure provides many different implementations or examples for different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. Furthermore, reference numerals and / or reference letters may be repeated in different examples of the embodiments of the present invention; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.

[0024] To better understand the purpose, structure, and function of this utility model, the following description, in conjunction with the accompanying drawings, provides a more detailed account of a continuous leveling device for processing polyurethane pads.

[0025] like Figure 1-5As shown, this utility model discloses a continuous leveling device for processing polyurethane pads, comprising a worktable 1, a first support rod 2 welded to the top of the worktable 1, a fixing plate 3 welded to the other end of the first support rod 2, a heating plate 4 mounted on the top of the fixing plate 3, a power supply device 5 welded to the bottom of the fixing plate 3, and a control device 6 mounted on the bottom of the fixing plate 3. When the polyurethane pad passes through the heating plate 4, the heating plate 4 can be turned on by the control device 6, and the power supply device 5 supplies energy to the heating plate 4, causing the heating plate 4 to heat up. At this time, the heating plate 4 can soften the polyurethane pad, providing a foundation for subsequent leveling. It is very convenient to use. A side plate 18 is welded to the top of the worktable 1, and a second shaft 19 is sleeved inside the side plate 18. A second roller 20 is welded to the second shaft 19. A first side plate 18 is mounted on the side of the worktable 1. The frame 12 has a motor 13 welded to its top. A first shaft 16 is mounted on one end of the motor 13. A first roller 14 is sleeved on the surface of the first shaft 16. A second side frame 15 is sleeved on the surface of the first roller 14. A workbench 1 is mounted on the side of the second side frame 15. A second support rod 7 is welded to the top of the workbench 1. A support plate 8 is welded to the other end of the second support rod 7. A fixing frame 9 is welded to the side of the support plate 8. A pressure plate 10 is sleeved on the surface of the fixing frame 9. The pressure plate 10 is located on top of the support plate 8. By installing the pressure plate 10, when the polyurethane pad passes over the support plate 8, the polyurethane pad is in a softened state. Then, the pressure plate 10 can be rotated with the fixing frame 9 as the center, and the polyurethane pad can be pressed by the pressure plate 10 to flatten the softened polyurethane pad. This is very convenient to use.

[0026] A guide plate 21 is welded to the side of the workbench 1. A storage box 28 is provided at the bottom of the guide plate 21. A caster wheel 29 is welded to the bottom of the storage box 28. A handle 30 is welded to the side of the storage box 28. By installing the storage box 28, the polyurethane mat can be stored, which is very convenient to use.

[0027] A first external threaded rod 23 is welded to the side of the workbench 1. A first groove 22 is opened on the side of the first side frame 12. The first external threaded rod 23 is located inside the first groove 22. A first nut 24 is sleeved on the surface of the first external threaded rod 23. One end of the first nut 24 is attached to the side of the first side frame 12. By installing the first external threaded rod 23, when installing the first side frame 12, the first external threaded rod 23 can be placed inside the first groove 22 of the first side frame 12. Then, the first nut 24 is sleeved on the surface of the first external threaded rod 23 until one end of the first nut 24 is attached to the first side frame 12. At this time, the first side frame 12 can be fixed, which in turn can fix the motor 13, resulting in strong stability during use.

[0028] A second external threaded rod 26 is welded to the side of the workbench 1. A second groove 25 is opened on the side of the second side frame 15. The second external threaded rod 26 is located inside the second groove 25. A second nut 27 is sleeved on the surface of the second external threaded rod 26. One end of the second nut 27 is attached to the side of the second side frame 15. By installing the second external threaded rod 26, when installing the second side frame 15, the second external threaded rod 26 can be placed inside the second groove 25 of the second side frame 15. Then, the second nut 27 is sleeved on the surface of the second external threaded rod 26 until one end of the second nut 27 is attached to the side of the second side frame 15. At this time, the second side frame 15 can be fixed and installed, ensuring the stability of the second side frame 15 during use.

[0029] The surface of the fixing frame 9 is welded with a stop block 11. The stop block 11 is symmetrically distributed. Both ends of the pressure plate 10 are attached to the stop block 11. By installing the stop block 11, the stop block 11 can provide a limiting effect for the pressure plate 10, so that the pressure plate 10 will not shake on the surface of the fixing frame 9, and the stability of the pressure plate 10 is guaranteed during use.

[0030] The bottom of the workbench 1 is welded with support legs 17, and the top of the pressure plate 10 is welded with a handle. By installing the handle, when pressing the pressure plate 10, the handle can be used as the force point to provide downward pressure to the pressure plate 10, which is very convenient to use.

[0031] The working principle of the continuous leveling device for polyurethane pad processing is as follows: When using this device, a first support rod 2 is welded to the top of the workbench 1, and a fixing plate 3 is welded to the other end of the first support rod 2. A heating plate 4 is installed on the top of the fixing plate 3, and a power supply device 5 is welded to the bottom of the fixing plate 3. A control device 6 is also installed at the bottom of the fixing plate 3. The control device 6, the power supply device 5, and the heating plate 4 are connected by wiring. Simultaneously, a side plate 18 is welded to the top of the workbench 1, and a second shaft 19 is sleeved inside the side plate 18. The second shaft... 19. Weld the second roller 20. Install the first side frame 12 on the side of the worktable 1. Weld the motor 13 to the top of the first side frame 12. Install the first shaft 16 at one end of the motor 13. Simultaneously, sleeve the first roller 14 on the surface of the first shaft 16. Sleeve the second side frame 15 on the surface of the first roller 14. Install the worktable 1 on the side of the second side frame 15. Weld the second support rod 7 to the top of the worktable 1. Weld the support plate 8 to the other end of the second support rod 7. Weld the fixing frame 9 to the side of the support plate 8. Sleeve the pressure plate 10 on the surface of the fixing frame 9. The pressure plate 10 is located on top of the support plate 8. When using this device, the polyurethane pad first passes through the first roller 14. Guided by the first roller 14, the polyurethane pad passes through the heating plate 4. At this time, the heating plate 4 can be turned on by the control device 6, and the power supply device 5 supplies power to the heating plate 4, causing the heating plate 4 to heat up. The heating plate 4 softens the polyurethane pad. After that, the polyurethane pad will pass through the support plate 8, and the polyurethane pad will be in a softened state. Then, with the fixed frame 9 as the center, the pressure plate 10 rotates, and the pressure plate 10 presses the polyurethane pad, flattening the softened polyurethane pad. Finally, the flattened polyurethane pad will enter the first roller 14. Driven by the motor 13, the first roller 14 will rotate, thereby conveying the polyurethane pad. This device can continuously flatten the polyurethane pad, greatly improving the flattening efficiency. Finally, guided by the first roller 14, the polyurethane pad will enter the storage box 28 through the guide plate 21, which is very convenient to use.

[0032] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A continuous leveling device for polyurethane mat processing, comprising a workbench (1), characterized in that: A first support rod (2) is welded to the top of the workbench (1), and a fixing plate (3) is welded to the other end of the first support rod (2). A heating plate (4) is installed on the top of the fixing plate (3), and a power supply device (5) is welded to the bottom of the fixing plate (3). A control device (6) is installed at the bottom of the fixing plate (3). A side plate (18) is welded to the top of the workbench (1), and a second shaft rod (19) is sleeved inside the side plate (18). A second roller (20) is welded to the second shaft rod (19). A first side frame (12) is installed on the side of the workbench (1), and the top of the first side frame (12) is... A welding motor (13) is installed at one end of the motor (13), a first shaft (16) is sleeved on the surface of the first shaft (16), a first roller (14) is sleeved on the surface of the first roller (14), a second side frame (15) is sleeved on the surface of the second side frame (15), a workbench (1) is installed on the side of the second side frame (15), a second support rod (7) is welded to the top of the workbench (1), a support plate (8) is welded to the other end of the second support rod (7), a fixing frame (9) is welded to the side of the support plate (8), a pressure plate (10) is sleeved on the surface of the fixing frame (9), and the pressure plate (10) is located on the top of the support plate (8).

2. The continuous lapping device for polyurethane mat processing according to claim 1, characterized in that: The workbench (1) has a guide plate (21) welded to its side. The bottom of the guide plate (21) is provided with a storage box (28). The bottom of the storage box (28) is welded with casters (29). The side of the storage box (28) is welded with a handle (30).

3. The continuous lapping device for polyurethane mat processing according to claim 1, characterized in that: The workbench (1) has a first external thread rod (23) welded to its side. The first side frame (12) has a first groove (22) on its side. The first external thread rod (23) is located inside the first groove (22). The surface of the first external thread rod (23) is fitted with a first nut (24). One end of the first nut (24) is attached to the side of the first side frame (12).

4. The continuous lapping device for polyurethane mat processing according to claim 1, characterized in that: The workbench (1) has a second external thread rod (26) welded to its side. The second side frame (15) has a second groove (25) on its side. The second external thread rod (26) is located inside the second groove (25). The surface of the second external thread rod (26) is fitted with a second nut (27). One end of the second nut (27) is attached to the side of the second side frame (15).

5. The continuous lapping device for polyurethane mat processing according to claim 1, characterized in that: The fixing frame (9) has a stop block (11) welded to its surface. The stop blocks (11) are symmetrically distributed. Both ends of the pressure plate (10) are attached to the stop block (11).

6. The continuous lapping device for polyurethane mat processing according to claim 1, characterized in that: The workbench (1) has a support leg (17) welded to the bottom, and the pressure plate (10) has a handle welded to the top.

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