Modular structure of functional mechanism for emulsion filling machine and emulsion filling machine

Abstract

This utility model provides a modular structure for a functional mechanism of an emulsion filling machine and the emulsion filling machine itself. The modular structure includes: a frame with multiple mounting stations on one side; and multiple functional mechanisms, each mounted on one of the mounting stations. An upper longitudinal beam and a lower longitudinal beam are located at the center of the top and bottom of the frame, respectively. The upper longitudinal beam has multiple upper longitudinal beam mounting holes, and the lower longitudinal beam has multiple lower longitudinal beam mounting holes. Each functional mechanism includes a mounting base plate, a strip plate, two inclined support arms, and four fixing bolts. The strip plate is fixedly mounted on the inner end of the mounting base plate, with mounting holes at both ends. The upper end of each inclined support arm is fixedly connected to the lower surface of the mounting base plate, and the lower end corresponds to the lower longitudinal beam and has a support arm mounting hole. The four fixing bolts pass through the corresponding strip plate mounting hole and upper longitudinal beam mounting hole, or the corresponding support arm mounting hole and lower longitudinal beam mounting hole.

Description

Technical Field

[0001] This utility model belongs to the technical field of emulsion filling equipment, specifically relating to a modular structure of functional mechanism for an emulsion filling machine and an emulsion filling machine. Background Technology

[0002] Emulsion filling machines are used to fill empty bottles (such as perfume bottles, shower gel bottles, and shampoo bottles) with emulsion, thereby achieving automated emulsion filling.

[0003] However, existing emulsion filling machines are typically configured with multiple functional mechanisms based on a single filling process for a customer's product. These mechanisms include empty bottle cleaning, emulsion filling, inner cap placement, pump head placement, cap placement and tightening, and tightening detection. These mechanisms are essentially fixed to the machine frame at the factory. If a customer changes their product or filling process and needs to add or remove functional mechanisms, or adjust their arrangement, they must either purchase a new machine or forcibly connect other machines across the machine's width. This results in a large footprint, and if space is limited, machine upgrades become impossible. Utility Model Content

[0004] To address the shortcomings of the prior art, the purpose of this utility model is to provide a modular structure of functional mechanisms for an emulsion filling machine and an emulsion filling machine.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] Option 1

[0007] This utility model provides a modular structure for functional mechanisms in an emulsion filling machine, characterized by: a frame with multiple mounting stations arranged sequentially along the length of the frame on one side; and multiple functional mechanisms, each mounted on one of the mounting stations. The frame has an upper longitudinal beam and a lower longitudinal beam extending along its length at its center at the top and bottom, respectively. The upper longitudinal beam has multiple upper longitudinal beam mounting holes spaced apart along its length, and the lower longitudinal beam has multiple lower longitudinal beam mounting holes spaced apart along its length. Each functional mechanism includes a mounting bracket for mounting its main body. The mounting base consists of a mounting plate, a strip plate, two inclined support arms, and four fixing bolts. The strip plate is fixedly installed on the lower surface of the inner end of the mounting base. Each of the two ends has a strip plate mounting hole corresponding to the mounting hole of the upper longitudinal beam. The two inclined support arms are arranged at intervals. The upper end of each inclined support arm is fixedly connected to the lower surface of the mounting base, and the lower end corresponds to the lower longitudinal beam and has a support arm mounting hole corresponding to the mounting hole of the lower longitudinal beam. The mounting base is fixed to the frame by the four fixing bolts passing through the corresponding strip plate mounting hole and the upper longitudinal beam mounting hole, or the corresponding support arm mounting hole and the lower longitudinal beam mounting hole.

[0008] The modular structure of the functional mechanism for the emulsion filling machine provided by this utility model may also have the following feature: the outer end of the mounting plate is provided with a wire hole for the power cable and signal line of the main body of the functional mechanism to pass through from top to bottom and enter into the frame.

[0009] The modular structure of the functional mechanism for the emulsion filling machine provided by this utility model may also have the following features: the functional mechanism further includes a hub, which is located between two inclined support arms and is fixedly connected to the upper end of one inclined support arm, and a signal line passing through a wire hole is connected to the hub.

[0010] The modular structure of the functional mechanism for the emulsion filling machine provided by this utility model may also have the following features: the functional mechanism further includes two wire grooves arranged obliquely between two oblique support arms, a power cable passing through a wire hole extends downward along one wire groove to the bottom of the frame, and the hub is also connected to a signal bus, which extends downward along the other wire groove to the bottom of the frame.

[0011] The modular structure of the functional mechanism for the emulsion filling machine provided by this utility model may also have the following feature: it further includes a blank seat plate for setting on the installation station where no functional mechanism is installed.

[0012] The modular structure of the functional mechanism for the emulsion filling machine provided by this utility model may also have the following features: a fixing component is provided between two adjacent mounting plates, between the mounting plate and the blank plate, and between two blank plates. The fixing component includes a connecting plate and four fixing screws. Two connecting plate mounting holes are provided on both sides of the connecting plate. The outer ends of the mounting plate and the blank plate are respectively provided with plate mounting holes corresponding to the connecting plate mounting holes. The four fixing screws are respectively installed in the corresponding connecting plate mounting holes and plate mounting holes.

[0013] Option Two

[0014] This utility model also provides an emulsion filling machine, which has the following features: it has the modular structure of the functional mechanism for an emulsion filling machine as described in <Scheme 1>.

[0015] Functions and effects of utility models

[0016] According to the modular structure of the functional mechanism for an emulsion filling machine and the emulsion filling machine involved in this utility model, because it has a frame and multiple functional mechanisms, multiple installation stations are provided on one side of the frame, and upper and lower longitudinal beams are respectively provided at the center of the top and bottom of the frame. Multiple upper longitudinal beam mounting holes are provided on the upper longitudinal beam, and multiple lower longitudinal beam mounting holes are provided on the lower longitudinal beam. Multiple functional mechanisms are respectively installed at multiple installation stations. Each functional mechanism includes a mounting base plate, a strip plate, two inclined support arms, and four fixing bolts. The strip plate is fixedly installed on the lower surface of the inner end of the mounting base plate, and each of its two ends has a strip plate mounting hole corresponding to the upper longitudinal beam mounting hole. The two inclined support arms are arranged at intervals, and each inclined support arm... The upper end is fixedly connected to the lower surface of the mounting plate, and the lower end corresponds to the lower longitudinal beam and has a support arm mounting hole corresponding to the mounting hole of the lower longitudinal beam. The mounting plate is fixed to the frame by four fixing bolts passing through the corresponding strip plate mounting holes and upper longitudinal beam mounting holes, or the corresponding support arm mounting holes and lower longitudinal beam mounting holes. Therefore, this utility model can easily add or remove functional mechanisms according to changes in customer products, or easily adjust the arrangement of existing functional mechanisms according to different filling processes. The machine function can be upgraded simply by installing the required functional mechanisms on the corresponding installation position with fixing bolts. It is easy to assemble and disassemble, flexible and versatile, and can well meet the filling needs of various product types. Moreover, the addition or removal of functional mechanisms only occurs in the length direction of one side of the frame, occupying little space and not limited by site restrictions. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the modular structure of the functional mechanism for an emulsion filling machine in an embodiment of this utility model.

[0018] Figure 2 This is a three-dimensional structural diagram of the modular structure of the functional mechanism for an emulsion filling machine in an embodiment of this utility model; and

[0019] Figure 3 This is a three-dimensional structural diagram of the functional mechanism in an embodiment of this utility model. Detailed Implementation

[0020] The following will further explain the concept, specific structure and technical effects of this utility model in conjunction with the accompanying drawings, so as to fully understand the purpose, features and effects of this utility model.

[0021] <Example>

[0022] Figure 1 This is a schematic diagram of the modular structure of the functional mechanism for an emulsion filling machine in an embodiment of this utility model. Figure 2 This is a three-dimensional structural diagram of the modular structure of the functional mechanism for an emulsion filling machine in an embodiment of this utility model. For ease of understanding and description, Figure 1 Only the left side of the rack, a functional mechanism, and two blank mounting plates are shown. Figure 2 Only the left side of the frame and one functional mechanism are shown. In this embodiment, the functional mechanism is described using a bottle cap placement and tightening mechanism as an example.

[0023] like Figure 1 and Figure 2 As shown, in this embodiment, the modular structure 10 of the functional mechanism for the emulsion filling machine includes a frame 11, multiple functional mechanisms 12, and multiple blank seat plates 13.

[0024] like Figure 1 and Figure 2 As shown, the frame 11 is a rectangular parallelepiped frame, one side of which (i.e., Figure 1 The left side shown in the diagram has an empty bottle conveyor line (not shown in the diagram), and the other side (i.e., the left side) has an empty bottle conveyor line. Figure 1 The right side shown in the diagram has multiple installation stations 11a arranged sequentially along its length for installing the required functional mechanisms 12 according to the product's filling process.

[0025] The top and bottom of the frame 11 are respectively provided with an upper longitudinal beam 111 and a lower longitudinal beam 112 extending along its length direction at the center position; wherein, the upper longitudinal beam 111 is provided with a plurality of upper longitudinal beam mounting holes 111a arranged at equal intervals along its length direction, and the lower longitudinal beam 112 is provided with a plurality of lower longitudinal beam mounting holes 112a arranged at equal intervals along its length direction.

[0026] Figure 3 This is a three-dimensional structural diagram of the functional modules in an embodiment of this utility model.

[0027] like Figures 1 to 3 As shown, multiple functional mechanisms 12 are respectively installed on multiple installation stations 11a to perform their respective functions.

[0028] Each functional mechanism 12 includes a mounting base plate 121, a functional mechanism body 122, a strip plate 123, two inclined support arms 124, four fixing bolts 125, a hub 126, and two cable trays 127.

[0029] Mounting plate 121 is a rectangular plate located at the top of frame 11, used to mount the main body of functional mechanism 122, strip plate 123, inclined support arm 124, hub 126, and cable tray 127. In this embodiment, a through hole 12a is provided on one side of the outer end of mounting plate 12, for the power cable and signal cable (not shown in the figure) of the main body of functional mechanism 122 to pass through from top to bottom and enter into frame 11.

[0030] The main body 122 of the functional mechanism is mounted on the mounting base plate 121, and its structure depends on the actual function performed.

[0031] The strip plate 123 is fixedly installed on the lower surface of the inner end of the mounting base plate 121, and each of its two ends is provided with a strip plate mounting hole 123a corresponding to the upper longitudinal beam mounting hole 111a.

[0032] Two inclined support arms 124 are arranged at intervals; the upper end of each inclined support arm 124 is fixedly connected to the lower surface of the mounting base plate 121 by screws, and the lower end corresponds to the lower longitudinal beam 112 and is provided with a support arm mounting hole 124a corresponding to the mounting hole 112a of the lower longitudinal beam.

[0033] Four fixing bolts 125 pass through the corresponding strip plate mounting hole 123a and upper longitudinal beam mounting hole 111a, or the corresponding support arm mounting hole 124a and lower longitudinal beam mounting hole 112a, respectively, thereby fixing the mounting base plate 121 to the frame.

[0034] Hub 126 is located between two inclined support arms 124 and is fixedly connected to the upper end of one inclined support arm 124; signal lines passing through wire hole 11a are connected to hub 126.

[0035] Two cable trays 127 are positioned between two inclined support arms 124 and are arranged at an angle. The power cable passing through the cable hole 11a extends downward along one cable tray 127 to the bottom of the frame 11 and then connects to the electrical cabinet of the emulsion filling machine; the hub 126 is also connected to a signal bus (not shown in the figure), which extends downward along the other cable tray 127 to the bottom of the frame 11 and then enters the electrical cabinet of the emulsion filling machine.

[0036] like Figure 1 As shown, the blank seat plate 13 is set on the installation station 11a where the functional mechanism 12 is not installed, and plays a good protective role.

[0037] In this embodiment, fixing components 14 are provided between two adjacent mounting plates 121, between a mounting plate 121 and a blank mounting plate 13, and between two blank mounting plates 13. The fixing component 14 includes a connecting plate 141 and four fixing screws 142.

[0038] The connecting plate 141 has two connecting plate mounting holes on each side (not shown in the figure); the mounting base plate 121 and the blank base plate 13 have base plate mounting holes on each side of their outer ends that correspond to the connecting plate mounting holes 141 (not shown in the figure).

[0039] Four fixing screws 142 are respectively installed in the corresponding connecting plate mounting holes and base plate mounting holes, thereby fixing two adjacent mounting base plates 121, adjacent mounting base plates 121 and blank base plates 13, and two adjacent blank base plates 13 together.

[0040] Functions and effects of the embodiments

[0041] According to the modular structure of the functional mechanism for the emulsion filling machine and the emulsion filling machine involved in this embodiment, because it has a frame and multiple functional mechanisms, multiple installation stations are provided on one side of the frame, and upper and lower longitudinal beams are respectively provided at the center of the top and bottom of the frame. Multiple upper longitudinal beam mounting holes are provided on the upper longitudinal beam, and multiple lower longitudinal beam mounting holes are provided on the lower longitudinal beam. Multiple functional mechanisms are respectively installed at multiple installation stations. Each functional mechanism includes a mounting base plate, a strip plate, two inclined support arms, and four fixing bolts. The strip plate is fixedly installed on the lower surface of the inner end of the mounting base plate, and each of its two ends has a strip plate mounting hole corresponding to the upper longitudinal beam mounting hole. The two inclined support arms are arranged at intervals, and each inclined support arm... The upper end of the arm is fixedly connected to the lower surface of the mounting plate, and the lower end corresponds to the lower longitudinal beam and has a support arm mounting hole corresponding to the mounting hole of the lower longitudinal beam. The mounting plate is fixed to the frame by four fixing bolts passing through the corresponding strip plate mounting holes and upper longitudinal beam mounting holes, or the corresponding support arm mounting holes and lower longitudinal beam mounting holes. Therefore, this embodiment can easily add or remove functional mechanisms according to changes in customer products, or easily adjust the arrangement of existing functional mechanisms according to different filling processes. The machine function can be upgraded simply by installing the required functional mechanisms on the corresponding mounting positions with fixing bolts. It is easy to assemble and disassemble, flexible and versatile, and can well meet the filling needs of various product types. Moreover, the addition or removal of functional mechanisms only occurs in the length direction of one side of the frame, occupying little space and not limited by site restrictions.

[0042] In addition, because the outer end of the mounting plate is provided with a cable pass-through hole, the power cables and signal cables of the main body of the functional mechanism can pass through from top to bottom and enter the rack. Between the two inclined support arms, there is a hub and two cable trays. The signal cables passing through the cable pass-through hole are connected to the hub. The power cables passing through the cable pass-through hole extend down along one cable tray to the bottom of the rack. The signal bus connected to the hub extends down along the other cable tray to the bottom of the rack and then connects to the electrical cabinet. This allows for better routing of power cables and signal cables and avoids messiness.

[0043] In addition, because it also includes a blank seat plate, which is set on the installation station where no functional mechanism is installed, it can provide good protection for the empty installation station.

[0044] In addition, because there are fixing components between two adjacent mounting plates, between the mounting plate and the blank mounting plate, and between two blank mounting plates, the fixing components include a connecting plate and four fixing screws. The connecting plate has two connecting plate mounting holes on each side, and the outer ends of the mounting plate and the blank mounting plate have mounting holes on each side corresponding to the connecting plate mounting holes. The four fixing screws are installed in the corresponding connecting plate mounting holes and mounting holes, which further improves the stability and reliability of the connection between the functional mechanisms.

[0045] The above embodiments are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model.

Claims

1. A modular structure for functional mechanisms in an emulsion filling machine, characterized in that, include: The frame has multiple installation stations arranged sequentially along its length on one side; as well as Multiple functional mechanisms are installed at the various installation stations. The frame has an upper longitudinal beam and a lower longitudinal beam extending along its length, located at the center of its top and bottom, respectively. The upper longitudinal beam is provided with a plurality of upper longitudinal beam mounting holes arranged at intervals along the length direction of the upper longitudinal beam. The lower longitudinal beam is provided with a plurality of mounting holes spaced apart along the length of the lower longitudinal beam. Each of the aforementioned functional mechanisms includes a mounting plate for mounting the main body of the functional mechanism, a strip plate, two inclined support arms, and four fixing bolts. The strip plate is fixedly disposed on the lower surface of the inner end of the mounting base plate, and each of the two ends is provided with a strip plate mounting hole corresponding to the mounting hole of the upper longitudinal beam. The two inclined support arms are arranged at intervals. The upper end of each inclined support arm is fixedly connected to the lower surface of the mounting base plate, and the lower end corresponds to the lower longitudinal beam and is provided with a support arm mounting hole corresponding to the mounting hole of the lower longitudinal beam. The mounting base plate is fixed to the frame by means of the four fixing bolts passing through the corresponding mounting holes of the strip plate and the upper longitudinal beam, or the corresponding mounting holes of the support arm and the lower longitudinal beam.

2. The modular structure of the functional mechanism for an emulsion filling machine according to claim 1, characterized in that: in, The outer end of the mounting plate is provided with a wire hole for the power cable and signal cable of the main body of the functional mechanism to pass through from top to bottom and enter the frame.

3. The modular structure of the functional mechanism for an emulsion filling machine according to claim 2, characterized in that: in, The functional mechanism also includes a hub located between the two inclined support arms and fixedly connected to the upper end of one of the inclined support arms. The signal line passing through the wire hole is connected to the hub.

4. The modular structure of the functional mechanism for an emulsion filling machine according to claim 3, characterized in that: in, The functional mechanism also includes two wire grooves arranged at an angle between the two inclined support arms. The power cable, passing through the said through-hole, extends downwards along one of the said cable channels to the bottom of the frame. The hub is also connected to a signal bus that extends down along another of the cable trays to the bottom of the rack.

5. The modular structure of the functional mechanism for an emulsion filling machine according to claim 1, characterized in that, Also includes: A blank mounting plate is used to be installed at the installation station where the functional mechanism is not installed.

6. The modular structure of the functional mechanism for an emulsion filling machine according to claim 5, characterized in that: in, Fixing components are provided between two adjacent mounting plates, between the mounting plate and the blank mounting plate, and between two blank mounting plates. The fixing component includes a connecting plate and four fixing screws. The connecting plate has two mounting holes on each side. The outer ends of the mounting base plate and the blank base plate are respectively provided with base plate mounting holes corresponding to the mounting holes of the connecting plate. The four fixing screws are respectively installed in the corresponding mounting holes of the connecting plate and the mounting holes of the base plate.

7. An emulsion filling machine, characterized in that: It has a modular structure of functional mechanisms for an emulsion filling machine as described in any one of claims 1 to 6.

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