A quenching and conveying mechanism
By designing an automated quenching and conveying mechanism, the problems of laborious and arduous workpiece conveying and burns were solved, achieving stable workpiece conveying and efficient quenching, improving processing efficiency and reducing evaporation consumption.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN JUNRUI HEAT TREATMENT CO LTD
- Filing Date
- 2025-08-15
- Publication Date
- 2026-06-30
AI Technical Summary
In the existing quenching process, the workpiece is transported in a time-consuming and labor-intensive manner, which can easily lead to accumulation and burns to personnel, thus affecting processing efficiency.
A conveying mechanism was designed, comprising a quenching furnace body, an L-shaped base, a support frame, an electric track, and a servo motor. The workpiece is automatically conveyed by the electric track and servo motor, avoiding manual operation. The guide rollers and the unloading plate control the workpiece to fall into the quenching furnace. The electric track drives the conveyor and the unloading plate to move to avoid stacking. The cover is used for heat insulation.
It enables automated workpiece transport, avoids burns, improves quenching efficiency, reduces workpiece stacking and sticking, reduces evaporation consumption, and provides an observation window to monitor the processing status.
Smart Images

Figure CN224430635U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of quenching processing technology, specifically to a quenching processing conveying mechanism. Background Technology
[0002] Quenching is a heat treatment process in which a workpiece is heated to a temperature above the critical temperature, held at that temperature for a period of time, and then rapidly cooled at a cooling rate greater than the critical cooling rate to induce martensitic transformation. By combining this with tempering at different temperatures, the rigidity, hardness, wear resistance, fatigue strength, and toughness of the workpiece can be significantly improved, thereby meeting the different usage requirements of various mechanical parts and tools.
[0003] Currently, in the actual application of workpiece quenching processing, workers mostly push the workpieces to the quenching equipment. This is not only time-consuming and labor-intensive, but also causes the workpieces to accumulate in the quenching tank, easily resulting in burns to personnel, and is inefficient. Therefore, a quenching processing conveying mechanism is proposed to avoid burns to personnel, stably transport the workpieces into the quenching tank, and to a certain extent avoid workers piling up, thus reducing the impact on quenching efficiency. Summary of the Invention
[0004] To address the problems in the existing technology, this utility model provides a quenching processing conveying mechanism to avoid burns to personnel, stably convey workpieces into the quenching tank, and to a certain extent avoid workers piling up, which would affect the quenching efficiency.
[0005] The technical solution adopted by this utility model to solve its technical problem is a quenching processing conveying mechanism, including a quenching furnace body, an L-shaped base and a support frame. The top of the quenching furnace body is provided with an observation window, and an L-shaped base is provided on one side of the quenching furnace body. The bottom of the L-shaped base is provided with a lifting support column and a universal wheel, and the top of the L-shaped base is provided with a support frame.
[0006] A control panel is provided on one side of the support frame, a conveyor is welded to the top of the support frame, and a feeding plate is provided on the side of the support frame away from the control panel.
[0007] Specifically, electric rails A are bolted to the top of both sides of the quenching furnace body. The top of the electric rails A is slidably connected to the cover via a slider. A support column is bolted to the bottom of one end of the electric rails A. The bottom of the support column is bolted to the bottom of the front side of the quenching furnace body.
[0008] Specifically, the electric track B is bolted to both sides of the top of the L-shaped base, and the top of the electric track B is slidably connected to the support frame via a slider.
[0009] Specifically, the support frame is connected to the mounting block on both sides by bolts. A servo motor is provided on one side of the mounting block, and the drive end of the servo motor is connected to the material feed plate through a rotating shaft. The mounting blocks are connected to one side of the material feed plate through rotating shafts. The material feed plate is located at the bottom of one side of the conveyor outlet, and the other end of the material feed plate is located on one side of the top of the quenching furnace body.
[0010] Specifically, each of the feeding plates has an installation groove on its top, and a guide roller is installed in the installation groove via a rotating shaft.
[0011] Specifically, the output end of the control panel and the input end of the guide roller are electrically connected by wires.
[0012] The beneficial effects of this utility model are:
[0013] The quenching processing conveying mechanism described in this utility model uses a conveyor to transport workpieces to the unloading plate. The control panel controls the rotation of the guide rollers in the same direction, so that the workpieces fall into the quenching furnace body along the unloading plate. There is no need for manual conveying of workpieces, avoiding burns, and it saves time and effort, improving the efficiency of quenching processing. The electric track B drives the L-shaped base to move the conveyor and the unloading plate, so that the unloading plate can move on the top of the quenching furnace body, making it convenient for workpieces to fall into different positions in the quenching furnace body, avoiding workpieces from stacking and sticking together, which would affect the quenching effect.
[0014] The present invention describes a quenching processing conveying mechanism. An electric track A drives the cover to move and close the opening at the top of the quenching furnace, reducing evaporation consumption and the influence of the external environment. It can also block the outside during operation. The observation window is made of transparent tempered glass, which has heat-resistant and pressure-resistant properties. The operator can observe the quenching status of the workpiece inside the quenching furnace through the observation window. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0016] Figure 1 This is a schematic diagram of the overall design of this utility model;
[0017] Figure 2 This is a schematic diagram of the main body of the quenching furnace of this utility model;
[0018] Figure 3 This is a schematic diagram of the L-shaped base of this utility model;
[0019] Figure 4 This is a schematic diagram of the support frame of this utility model;
[0020] In the diagram: 1. Quenching furnace body; 2. Electric track A; 3. Cover; 4. Observation window; 5. Air vent; 6. Support column; 7. L-shaped base; 8. Electric track B; 9. Lifting support column; 10. Casters; 11. Support frame; 12. Control panel; 13. Conveyor; 14. Mounting block; 15. Servo motor; 16. Feeding plate; 17. Mounting groove; 18. Guide roller. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] To prevent burns to workers, ensure stable delivery of workpieces into the quenching tank, and minimize worker stacking that could affect quenching efficiency, such as... Figure 1-4 As shown, the quenching processing conveying mechanism of this utility model includes a quenching furnace body 1, an L-shaped base 7 and a support frame 11. The top of the quenching furnace body 1 is provided with an observation window 4. The L-shaped base 7 is provided on one side of the quenching furnace body 1. The bottom of the L-shaped base 7 is provided with a lifting support column 9 and a universal wheel 10. The top of the L-shaped base 7 is provided with a support frame 11.
[0023] A control panel 12 is provided on one side of the support frame 11, a conveyor 13 is welded to the top of the support frame 11, and a feeding plate 16 is provided on the side of the support frame 11 away from the control panel 12.
[0024] When in use, push the caster 10 to move the L-shaped base 7 and the conveyor 13, and at the same time activate the lifting support column 9 to support the L-shaped base 7 and lift the caster 10 off the ground, so as to achieve the effect of supporting and moving the L-shaped base 7 and the conveyor 13, thereby improving the flexibility and stability of the equipment.
[0025] Servo motor 15 drives the unloading plate 16 to rotate and adjusts the tilt angle. The worker places the workpiece on the conveyor 13. When the conveyor 13 conveys the workpiece to the unloading plate 16, the control panel 12 controls the guide roller 18 to rotate in the same direction, so that the workpiece falls into the quenching furnace body 1 along the unloading plate 16. There is no need for manual conveying of the workpiece, which avoids burns and saves time and effort. Furthermore, by continuously conveying the workpiece, the workpiece can be continuously quenched, which greatly improves the efficiency of quenching.
[0026] The electric track B8 drives the L-shaped base 7 to move the conveyor 13 and the unloading plate 16, so that the unloading plate 16 can move on the top of the quenching furnace body 1, making it convenient for the workpieces to fall into different positions inside the quenching furnace body 1, avoiding the workpieces from stacking and sticking together, which would affect the quenching effect.
[0027] The electric track A2 moves the cover 3 to close the opening at the top of the quenching furnace, reducing evaporation consumption and the influence of the external environment. It can also block the outside during operation. The observation window 4 is made of transparent tempered glass, which is heat-resistant and pressure-resistant. The staff can observe the quenching status of the workpieces in the quenching furnace through the observation window 4.
[0028] To reduce heat dissipation within the quenching furnace, for example, such as Figure 1 , Figure 2 As shown, this utility model also includes electric rails A2 bolted to the top of both sides of the quenching furnace body 1. The top of the electric rails A2 is slidably connected to the cover 3 via a slider. A support column 6 is bolted to the bottom of one end of the electric rails A2. The bottom of the support column 6 is bolted to the bottom of the front side of the quenching furnace body 1.
[0029] During use, the cover 3 is moved by the electric track A2 to close the opening at the top of the quenching furnace, reducing evaporation consumption and the influence of the external environment. It can also block the outside during operation. The observation window 4 is made of transparent tempered glass, which has heat-resistant and pressure-resistant properties. The staff can observe the quenching status of the workpieces in the quenching furnace through the observation window 4.
[0030] For example, such as Figure 1 , Figure 3 As shown, the present invention also includes an electric track B8 that is bolted to both sides of the top of the L-shaped base 7, and the top of the electric track B8 is slidably connected to the support frame 11 by a slider.
[0031] During use, the L-shaped base 7 is driven by the electric track B8 to move the conveyor 13 and the unloading plate 16, so that the unloading plate 16 can move on the top of the quenching furnace body 1, making it convenient for the workpieces to fall into different positions inside the quenching furnace body 1, avoiding the workpieces from stacking and sticking together, which would affect the quenching effect.
[0032] For example, such as Figure 1 , Figure 2 , Figure 4 As shown, the present invention also includes the following: the two sides of the support frame 11 are connected to the mounting block 14 by bolts; a servo motor 15 is provided on one side of the mounting block 14; the drive end of the servo motor 15 is connected to the unloading plate 16 through a rotating shaft; the mounting blocks 14 are connected to one side of the unloading plate 16 through rotating shafts; the unloading plate 16 is located at the bottom of one side of the discharge port of the conveyor 13; and the other end of the unloading plate 16 is located on one side of the top of the quenching furnace body 1.
[0033] For example, such as Figure 1 , Figure 4As shown, the present invention also includes mounting grooves 17 on the top of each of the feeding plates 16, and guide rollers 18 are mounted in the mounting grooves 17 via rotating shafts.
[0034] In use, the servo motor 15 drives the unloading plate 16 to rotate and adjusts the tilt angle. When the conveyor 13 delivers the workpiece to the unloading plate 16, the control panel 12 controls the guide roller 18 to rotate in the same direction, so that the workpiece falls into the quenching furnace body 1 along the unloading plate 16, avoiding workers from getting close to the quenching furnace and causing burns, and saving time and effort.
[0035] For example, such as Figure 1 , Figure 4 As shown, the present invention also includes an electrical connection between the output end of the control panel 12 and the input end of the guide roller 18 via a wire.
[0036] In use, the control panel 12 can control the rotation and direction of the guide roller 18, thereby adjusting the speed of workpiece conveying.
[0037] When in use, the universal wheel 10 is pushed to move the L-shaped base 7 and the conveyor 13. At the same time, the lifting support column 9 is activated to support the L-shaped base 7 and lift the universal wheel 10 off the ground, so as to achieve the effect of supporting and moving the L-shaped base 7 and the conveyor 13, thereby improving the flexibility and stability of the equipment.
[0038] Servo motor 15 drives the unloading plate 16 to rotate and adjusts the tilt angle. The worker places the workpiece on the conveyor 13. When the conveyor 13 conveys the workpiece to the unloading plate 16, the control panel 12 controls the guide roller 18 to rotate in the same direction, so that the workpiece falls into the quenching furnace body 1 along the unloading plate 16. There is no need for manual conveying of the workpiece, which avoids burns and saves time and effort. Furthermore, by continuously conveying the workpiece, the workpiece can be continuously quenched, which greatly improves the efficiency of quenching.
[0039] The electric track B8 drives the L-shaped base 7 to move the conveyor 13 and the unloading plate 16, so that the unloading plate 16 can move on the top of the quenching furnace body 1, making it convenient for the workpieces to fall into different positions inside the quenching furnace body 1, avoiding the workpieces from stacking and sticking together, which would affect the quenching effect.
[0040] The electric track A2 moves the cover 3 to close the opening at the top of the quenching furnace, reducing evaporation consumption and the influence of the external environment. It can also block the outside during operation. The observation window 4 is made of transparent tempered glass, which is heat-resistant and pressure-resistant. The staff can observe the quenching status of the workpieces in the quenching furnace through the observation window 4.
[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A quenching and conveying mechanism, characterized in that, The furnace includes a quenching furnace body (1), an L-shaped base (7) and a support frame (11). The quenching furnace body (1) has an observation window (4) on the top and an L-shaped base (7) on one side. The L-shaped base (7) has a lifting support column (9) and a universal wheel (10) at the bottom. The L-shaped base (7) has a support frame (11) on the top. A control panel (12) is provided on one side of the support frame (11), a conveyor (13) is welded to the top of the support frame (11), and a feeding plate (16) is provided on the side of the support frame (11) away from the control panel (12).
2. The quenching and conveying mechanism according to claim 1, characterized in that, Electric rails A (2) are bolted to the top of both sides of the quenching furnace body (1). The top of the electric rails A (2) is slidably connected to the cover (3) by a slider. A support column (6) is bolted to the bottom of one end of the electric rails A (2). The bottom of the support column (6) is bolted to the bottom of the front side of the quenching furnace body (1).
3. The quenching and conveying mechanism according to claim 1, characterized in that, The L-shaped base (7) has electric rails B (8) installed on both sides of its top by bolts. The top of the electric rails B (8) is slidably connected to the support frame (11) by a slider.
4. The quenching and conveying mechanism according to claim 1, characterized in that, The support frame (11) is connected to the mounting block (14) on both sides by bolts. A servo motor (15) is provided on one side of the mounting block (14), and the drive end of the servo motor (15) is connected to the unloading plate (16) through a rotating shaft. The mounting blocks (14) are connected to one side of the unloading plate (16) through a rotating shaft. The unloading plate (16) is located at the bottom of one side of the discharge port of the conveyor (13), and the other end of the unloading plate (16) is located on one side of the top of the quenching furnace body (1).
5. A quenching and conveying mechanism according to claim 1, characterized in that, The top of each feeding plate (16) has an installation groove (17), and a guide roller (18) is installed in the installation groove (17) through a rotating shaft.
6. The quenching and conveying mechanism according to claim 1, characterized in that, The output end of the control panel (12) and the input end of the guide roller (18) are electrically connected by wires.