A wire drawing and bundling device for steel wire rope production

Abstract

This utility model discloses a wire drawing and bundling device for steel wire rope production, relating to the field of steel wire rope production technology. It includes a base and a bundling cover component. A driving component is installed at one end of the base, and a twisting component is installed in the middle of the front side of the driving component. The bundling cover component is installed on the side of the driving component away from the twisting component, and a winding component is installed at the end of the base away from the driving component. This wire drawing and bundling device for steel wire rope production, by providing the bundling cover component, utilizes its structural design to assist the twisting component in the structural twisting and bundling of the steel wire rope, while also providing a certain degree of shielding to prevent external factors from causing unnecessary structural impacts on the steel wire rope during the twisting process. The structural arrangement between the driving component and the twisting component facilitates structural maintenance and ensures good structural stability, thus guaranteeing good practicality.

Description

Technical Field

[0001] This utility model relates to the field of steel wire rope production technology, specifically to a wire drawing and bundling device for steel wire rope production. Background Technology

[0002] Steel wire rope production is the process of processing high-carbon steel wire rods into spiral steel wire bundles through multiple processes, mainly including three core links: raw material processing, twisting, and post-processing.

[0003] A wire drawing and bundling device is a mechanical device used to bundle multiple fine filaments (such as metal wires, glass fibers, etc.) together, mainly to improve production efficiency and ensure safety.

[0004] In conventional wire drawing and bundling devices, the lack of structural shielding during the bundling and twisting of the steel wires makes it possible for external unexpected factors to cause unnecessary structural damage to the steel wire rope, thereby affecting product quality. Utility Model Content

[0005] The purpose of this invention is to provide a wire drawing and bundling device for steel wire rope production, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a wire drawing and bundling device for steel wire rope production, comprising a base and a bundling cover component. A driving component is installed at one end of the base, and a twisting component is installed in the middle of the front side of the driving component. The bundling cover component is installed on the side of the driving component away from the twisting component, and a winding component is installed at the end of the base away from the driving component. The bundling cover component includes a fixing frame, a cover body, and a wear-resistant coating. The cover body is connected to the side of the fixing frame away from the driving component, and the inner wall surface of the cover body is sprayed with a wear-resistant coating.

[0007] Furthermore, the drive assembly includes a support base, fixed angle plates, bearing ring seats, a support frame, a servo motor, and a drive wheel. Fixed angle plates are symmetrically installed at both the left and right ends of the bottom of the support base. A bearing ring seat is installed on the side of the support base near the twisting component. A support frame is installed in the middle of the lower end of the side of the support base away from the bearing ring seat. A servo motor is horizontally installed in the middle of the support frame. The drive wheel is installed at the power output end of the servo motor through a coupling.

[0008] Furthermore, the top surface of the front end of the base is provided with a groove structure that matches the bottom surface structure of the support seat for vertical embedding installation of the support seat, and holes for bolt installation are provided at the four opposite corners of the connection between the support seat and the bearing ring seat.

[0009] Furthermore, the twisting component includes an assembly ring seat, a driven wheel, a twisting disc, and a fixing ring. The driven wheel is provided on the side of the assembly ring seat near the drive assembly, and the twisting disc is embedded on the side of the assembly ring seat away from the driven wheel. A fixing ring is provided between the assembly ring seat and the twisting disc.

[0010] Furthermore, the assembly ring seat and the driven wheel are fixedly connected, and the driven wheel and the driving wheel are meshed. The fixed ring is fastened to the side surface of the twisting disc away from the assembly ring seat.

[0011] Furthermore, the four diagonal corners of the connection between the fixing frame and the support base are provided with holes for bolt installation, and the fixing frame and the cover are welded together.

[0012] Furthermore, the winding assembly includes a winding roller, a drive seat, a support column, and a fixed seat. The drive seat is connected to both ends of the winding roller, and the support column is vertically installed at the end of the drive seat away from the winding roller. The fixed seat is installed at the bottom of the support column.

[0013] Furthermore, the power output end of the drive seat is connected to one end of the take-up roller via a coupling, and the drive seat and the support column are connected by a thread. The bottom of the support column is connected and fixed to the fixed seat via a bearing seat, and the bottom of the fixed seat has holes for bolt installation at the four opposite corners.

[0014] This utility model provides a wire drawing and bundling device for steel wire rope production, which has the following advantages:

[0015] 1. This utility model, by installing a clustering cover component on one side of the drive assembly, wherein the cover utilizes the hole structure opened at the four diagonal corners of the fixing frame, and cooperates with the hole structure opened at the four diagonal corners of the support base, and is assembled with bolts, and with the cooperation of the bucket-shaped structure of the cover with a wear-resistant coating sprayed on the inner surface, can effectively cluster the steel wire rope twisted by the twisting component, thereby ensuring the effect of steel wire rope clustering treatment. At the same time, the cover itself can not only cluster the steel wire rope, but also play a good structural shielding role, thereby ensuring the structural safety of the steel wire rope during the processing as much as possible, and avoiding unnecessary impacts from external factors, so as to avoid affecting product quality.

[0016] 2. This utility model, through the provision of modular twisting components and the structural arrangement of the drive assembly, wherein the assembly ring seat connected to the driven wheel is embedded in the interior of the bearing ring seat, and the twisting disc is embedded in the side of the assembly ring seat away from the driven wheel, while the fixing ring with the flange structure is docked and combined with the assembly ring seat, thereby achieving clamping and fixing of the twisting disc. With the above-mentioned structural arrangement, on the one hand, the stability of the installation structure of the twisting disc itself can be ensured, and on the other hand, the structural flexibility of disassembly and assembly can be achieved, thus facilitating the disassembly and assembly of the structure.

[0017] 3. This utility model utilizes a drive seat and a support column to connect at both ends of the take-up roller. The drive seat and support column are connected by threads, while the support column and the fixed seat are connected by bearing seats. By vertically rotating the support column, the vertical height of the take-up roller can be adjusted within a certain range. This allows for appropriate adjustment of the take-up roller according to the number of rolls, ensuring the flexibility and ease of use of the device structure. In addition, the drive assembly utilizes the insertion structure between the support seat and the base, along with the use of a fixed angle plate, to ensure the stability of the combination between the base and the drive assembly, thereby ensuring the stability of the device in processing wire rope. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main body of a wire drawing and bundling device for steel wire rope production according to the present invention;

[0019] Figure 2 This is a schematic diagram of the base structure of a wire drawing and bundling device for steel wire rope production according to this utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the drive component of a wire drawing and bundling device for steel wire rope production according to this utility model;

[0021] Figure 4 This is a three-dimensional structural diagram of the twisting component of a wire drawing and bundling device for steel wire rope production according to this utility model;

[0022] Figure 5 This is a three-dimensional structural diagram of the bundle cover component of a wire drawing and bundling device for steel wire rope production according to this utility model;

[0023] Figure 6 This is a three-dimensional structural diagram of the winding component of a wire drawing and bundling device for steel wire rope production according to this utility model.

[0024] In the diagram: 1. Base; 2. Drive assembly; 201. Support seat; 202. Fixed angle plate; 203. Bearing ring seat; 204. Support frame; 205. Servo motor; 206. Drive wheel; 3. Twisting component; 301. Assembly ring seat; 302. Driven wheel; 303. Twisting disc; 304. Fixed ring; 4. Bundling cover component; 401. Fixed frame; 402. Cover body; 403. Wear-resistant coating; 5. Rewinding assembly; 501. Rewinding roller; 502. Drive seat; 503. Support column; 504. Fixed seat. Detailed Implementation

[0025] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0026] like Figures 1 to 6 As shown, a wire drawing and bundling device for steel wire rope production includes a base 1 and a bundling cover component 4. A drive assembly 2 is installed at one end of the base 1, and a twisting component 3 is installed in the middle of the front side of the drive assembly 2. The bundling cover component 4 is installed on the side of the drive assembly 2 away from the twisting component 3, and a winding assembly 5 is installed at the end of the base 1 away from the drive assembly 2. The bundling cover component 4 includes a fixing frame 401, a cover body 402, and a wear-resistant coating 403. The side of the fixing frame 401 away from the drive assembly 2 is connected to the cover body 402, and the inner wall surface of the cover body 402 is coated with a wear-resistant coating 403. Holes for bolt installation are provided at the four diagonal corners of the connection between the fixing frame 401 and the support base 201, and the fixing frame 401 and the cover body 402 are welded together. The twisting component 3 includes an assembly ring seat 301, a driven wheel 302, a twisting disc 303, and a fixing ring 304. 04. A driven wheel 302 is provided on the side of the assembly ring seat 301 near the drive component 2, and a twisting disc 303 is embedded on the side of the assembly ring seat 301 away from the driven wheel 302. A fixing ring 304 is provided between the assembly ring seat 301 and the twisting disc 303. The assembly ring seat 301 and the driven wheel 302 are fixedly connected, and the driven wheel 302 and the drive wheel 206 are meshed. The fixing ring 304 is fastened to the surface of the twisting disc 303 away from the assembly ring seat 301. The cover 402 uses the hole structure opened at the four diagonals of the fixing frame 401 to cooperate with the hole structure opened at the four diagonals on one side of the support seat 201, and is assembled and installed with bolts. With the cooperation of the bucket-shaped structure of the cover 402 with the wear-resistant coating 403 sprayed on the inner surface, the steel wire rope twisted by the twisting component 3 can be effectively bundled and cooperated.

[0027] like Figures 1 to 6As shown, the drive assembly 2 includes a support base 201, a fixed angle plate 202, a bearing ring seat 203, a support frame 204, a servo motor 205, and a drive wheel 206. Fixed angle plates 202 are symmetrically installed at both ends of the bottom of the support base 201. The bearing ring seat 203 is installed on the side of the support base 201 closest to the twisting component 3. The support frame 204 is installed in the middle of the lower end of the side of the support base 201 away from the bearing ring seat 203. The servo motor 205 is horizontally installed in the middle of the support frame 204. The drive wheel 206 is installed at the power output end of the servo motor 205 through a coupling. The top surface of the front end of the base 1 has a groove structure that matches the bottom surface structure of the support 201 for vertical embedding and installation of the support 201. The four diagonal corners of the connection between the support 201 and the bearing ring seat 203 have holes for bolt installation. The assembly ring seat 301, which is connected to the driven wheel 302, is embedded in the inside of the bearing ring seat 203. The twisting disc 303 is embedded in the side of the assembly ring seat 301 away from the driven wheel 302. At the same time, the fixing ring 304 with the flange structure is connected to the assembly ring seat 301 to achieve clamping and fixing of the twisting disc 303.

[0028] like Figures 1 to 6 As shown, the take-up assembly 5 includes a take-up roller 501, a drive seat 502, a support column 503, and a fixed seat 504. The drive seat 502 is connected to both ends of the take-up roller 501, and the support column 503 is vertically installed at the end of the drive seat 502 away from the take-up roller 501. The fixed seat 504 is installed at the bottom of the support column 503. The power output end of the drive seat 502 is connected to one end of the take-up roller 501 through a coupling. The drive seat 502 and the support column 503 are threaded together. The bottom of the support column 503 is connected and fixed to the fixed seat 504 through a bearing seat. The fixed seat 504 has holes for bolt installation at four opposite corners of its bottom. The drive seat 502 and the support column 503 are threaded together, and the support column 503 and the fixed seat 504 are connected and combined with each other by bearing seats. By vertically rotating the support column 503, the vertical height of the take-up roller 501 can be adjusted within a certain range.

[0029] In summary, as Figures 1 to 6 As shown, in the wire rope production wire drawing and bundling device, when in use, the twisting disc 303 to be used is first embedded into the side of the assembly ring seat 301 away from the driven wheel 302. At the same time, the fixing ring 304 is connected to the assembly ring seat 301 by its own flange structure, thereby fixing the twisting disc 303. Meanwhile, by vertically turning the support column 503 at the top of the fixing seat 504, the height of the winding roller 501 connected to it by the drive seat 502 is adjusted in the vertical direction, thereby ensuring the effectiveness of winding the material.

[0030] When the drive assembly 2 drives the twisting component 3 to rotate, the servo motor 205 in the support frame 204 starts to operate. At this time, driven by the servo motor 205, the drive wheel 206 connected to it will rotate axially in the horizontal direction. At the same time, the rotating drive wheel 206 will drive the driven wheel 302 to rotate, so that the entire twisting component 3 rotates with the cooperation of the bearing ring seat 203, thereby realizing the twisting of the wire rope. The rope is then bundled with the cooperation of the cover 402 with the wear-resistant coating 403 inside, so as to facilitate the winding structure of the take-up roller 501.

[0031] 1. Base; 2. Drive assembly; 3. Twisting component; 4. Bundling cover component; and 5. Rewinding assembly.

[0032] Fixture 401, cover 402 and wear-resistant coating 403

[0033] Support base 201, fixed angle plate 202, bearing ring seat 203, support frame 204, servo motor 205 and drive wheel 206

[0034] Assembly ring seat 301, driven wheel 302, twisting disc 303 and retaining ring 304

[0035] Take-up roller 501, drive seat 502, support column 503 and fixed seat 504

[0036] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A wire drawing and bundling device for steel wire rope production, comprising a base (1) and a bundling cover member (4), characterized in that: A drive assembly (2) is installed at one end of the base (1), and a twisting member (3) is installed in the middle of the front side of the drive assembly (2). The bundle cover member (4) is installed on the side of the drive assembly (2) away from the twisting member (3), and a winding assembly (5) is installed at the end of the base (1) away from the drive assembly (2). The bundle cover member (4) includes a fixing frame (401), a cover body (402) and a wear-resistant coating (403). The fixing frame (401) is connected to the cover body (402) on the side away from the drive assembly (2), and the inner wall surface of the cover body (402) is sprayed with a wear-resistant coating (403).

2. The wire drawing and bundling device for steel wire rope production according to claim 1, characterized in that, The drive assembly (2) includes a support base (201), a fixed angle plate (202), a bearing ring seat (203), a support frame (204), a servo motor (205), and a drive wheel (206). The fixed angle plates (202) are symmetrically installed at the bottom left and right ends of the support base (201). The bearing ring seat (203) is installed on the side of the support base (201) close to the twisting component (3). The support frame (204) is installed in the middle of the lower end of the side of the support base (201) away from the bearing ring seat (203). The servo motor (205) is horizontally installed in the middle of the support frame (204). The drive wheel (206) is installed at the power output end of the servo motor (205) through a coupling.

3. The wire drawing and bundling device for steel wire rope production according to claim 2, characterized in that, The front top surface of the base (1) is provided with a groove structure that matches the bottom surface structure of the support (201) for vertical embedding installation of the support (201), and holes for bolt installation are provided at the four opposite corners of the connection between the support (201) and the bearing ring seat (203).

4. The wire drawing and bundling device for steel wire rope production according to claim 2, characterized in that, The twisting component (3) includes an assembly ring seat (301), a driven wheel (302), a twisting disc (303), and a fixing ring (304). The driven wheel (302) is provided on the side of the assembly ring seat (301) close to the drive assembly (2), and the twisting disc (303) is embedded on the side of the assembly ring seat (301) away from the driven wheel (302). A fixing ring (304) is provided between the assembly ring seat (301) and the twisting disc (303).

5. A wire drawing and bundling device for steel wire rope production according to claim 4, characterized in that, The assembly ring seat (301) and the driven wheel (302) are fixedly connected, and the driven wheel (302) and the driving wheel (206) are meshed. The fixed ring (304) is fastened to the side surface of the twisting disc (303) away from the assembly ring seat (301).

6. A wire drawing and bundling device for steel wire rope production according to claim 2, characterized in that, The four diagonal corners of the connection between the fixing frame (401) and the support base (201) are provided with holes for bolt installation, and the fixing frame (401) and the cover (402) are welded together.

7. The wire drawing and bundling device for steel wire rope production according to claim 1, characterized in that, The winding assembly (5) includes a winding roller (501), a drive seat (502), a support column (503), and a fixed seat (504). The drive seat (502) is connected to both ends of the winding roller (501), and the support column (503) is vertically installed at the end of the drive seat (502) away from the winding roller (501). The fixed seat (504) is installed at the bottom of the support column (503).

8. A wire drawing and bundling device for steel wire rope production according to claim 7, characterized in that, The power output end of the drive seat (502) is connected to one end of the take-up roller (501) via a coupling, and the drive seat (502) and the support column (503) are connected by a thread. The bottom of the support column (503) is connected and fixed to the fixed seat (504) via a bearing seat, and the fixed seat (504) has holes for bolt installation at the four opposite corners of its bottom.

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