Totally enclosed flue aluminum alloy form
By using a combination of aluminum alloy formwork and self-locking reinforcing back ribs in a fully enclosed flue, the problem of formwork installation and disassembly in a confined space is solved, enabling rapid construction and reuse of the formwork.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG YIXIN CONSTR TECH CO LTD
- Filing Date
- 2025-06-04
- Publication Date
- 2026-06-30
AI Technical Summary
The confined space of a fully enclosed flue makes it impossible to manually install and disassemble the formwork, leading to construction difficulties.
A fully enclosed aluminum alloy formwork for flues is designed, which uses multiple aluminum formwork panels with different orientations to form an enclosed space. The self-locking back ribs are reinforced and cooperate with external screws to achieve self-locking reinforcement. Workers can complete the installation and disassembly from the outside.
It enables rapid installation and disassembly in a fully enclosed, confined space, improving construction efficiency, reducing the difficulty of manual operation, and allowing the templates to be reused.
Smart Images

Figure CN224431992U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building construction technology, and in particular to a fully enclosed aluminum alloy formwork for flues. Background Technology
[0002] The fully enclosed flue, formed by one-time concrete pouring, is an optimized design for small-space aluminum alloy formwork. Advantages of the fully enclosed flue: It eliminates the risk of smoke leakage and cracking during later maintenance; the fully enclosed flue and the main structure are cast as a single unit; it saves on construction costs, eliminating the need for a separate finished flue later. Disadvantages of the fully enclosed flue: Due to its small size, manual installation and disassembly of the formwork are not possible. Summary of the Invention
[0003] The technical problem to be solved by this utility model is to provide a fully enclosed aluminum alloy template for flues, which solves the technical problem that manual operation, installation and disassembly of the template is impossible in a fully enclosed and narrow space.
[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: a fully enclosed aluminum alloy template for flues, including a closed inner template, which is composed of multiple aluminum templates facing different directions. The back of each aluminum template is provided with a reinforcing self-locking back rib. The reinforcing self-locking back rib includes an upper reinforcing member, a lower reinforcing member located below the upper reinforcing member, and a tie rod nut located between the upper and lower reinforcing members. The tie rod nut is fixed to the reinforcing self-locking back rib, and a through hole is provided on the aluminum template corresponding to the tie rod nut. The principle of this utility model is as follows: First, the aluminum template and the self-locking reinforcing back rib are installed; then, the individual aluminum templates are spliced together to form a fully enclosed small space; reinforcing screws are inserted from the outside to lock the self-locking reinforcing back rib, and the self-locking reinforcing back rib cooperates with the outer reinforcing back rib to reinforce the small space, causing the self-locking reinforcing back rib to press against the aluminum template to achieve the purpose of fixation.
[0005] As an improvement, the aluminum template includes four circumferentially distributed first aluminum templates and four second aluminum templates respectively disposed between adjacent first aluminum templates. The first aluminum templates and the second aluminum templates form a square, fully enclosed small space, and the reinforcing self-locking back rib is disposed on the back of the first aluminum template.
[0006] As an improvement, the first aluminum template is trapezoidal, and includes a first panel and first connecting plates on both sides of the first panel; the second aluminum template includes a triangular second panel and second connecting plates on both sides of the second panel; the first connecting plate abuts against and connects with the second connecting plate, and the first panel and the second panel are spliced together.
[0007] As an improvement, the inner side of the first aluminum template is provided with a first reinforcing plate, and the inner side of the second aluminum template is provided with a second reinforcing plate.
[0008] As an improvement, the reinforced self-locking back rib is provided with an angle plate, which is connected to the first reinforcing plate by bolts and nuts.
[0009] As an improvement, the tie rod nut is welded between the upper and lower reinforcement components, or fixed by welding with a fixing plate.
[0010] As an improvement, a support tube is also provided between the upper and lower reinforcement components.
[0011] As an improvement, the upper and lower reinforcement components have the same structure and are both trapezoidal tubes, with one side of the trapezoidal tube abutting against the inner side of the aluminum template.
[0012] As an improvement, the bottom of the inner template is provided with a leak-proof aluminum angle.
[0013] The beneficial effects of this utility model compared with the prior art are:
[0014] The fully enclosed, confined space is equipped with a self-locking reinforcement device that works in conjunction with an externally inserted self-locking screw. This allows workers to operate the device normally from the outside, enabling on-site personnel to quickly assemble and disassemble it. It is also reusable. Attached Figure Description
[0015] Figure 1 This is a cross-sectional view of the construction of this utility model.
[0016] Figure 2 This is a schematic diagram showing the combination of aluminum formwork and reinforced self-locking back ribs.
[0017] Figure 3 Schematic diagram for reinforcing self-locking back ribs.
[0018] Figure 4 This is a schematic diagram of the first aluminum template.
[0019] Figure 5 This is a schematic diagram of the second aluminum template.
[0020] Figure 6 This is a schematic diagram of another form of reinforcement device. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings.
[0022] like Figure 1 As shown, a fully enclosed aluminum alloy formwork for a flue includes a closed inner formwork. The inner formwork is composed of multiple aluminum formworks facing different directions. Each aluminum formwork includes four circumferentially distributed first aluminum formworks 1 and four second aluminum formworks 2 respectively disposed between adjacent first aluminum formworks 1. The first aluminum formworks 1 and the second aluminum formworks 2 enclose a square, fully enclosed small space. Figure 4As shown, the first aluminum template 1 is trapezoidal, and includes a first panel 11 and first connecting plates 12 disposed on both sides of the first panel 11; Figure 5 As shown, the second aluminum template 2 includes a triangular second panel 21 and second connecting plates 22 disposed on both sides of the second panel 21. The first connecting plate 12 abuts against and connects with the second connecting plate 22. The first panel 11 and the second panel 21 are spliced to form a flat surface. The inner side of the first aluminum template 1 is provided with a first reinforcing plate, and the inner side of the second aluminum template 2 is provided with a second reinforcing plate. The bottom of the inner template is provided with a leak-proof angle aluminum 5, which is connected to the inner template by bolts. The angle aluminum 5 is a split structure, corresponding to the first aluminum template 1 and the second aluminum template 2 respectively.
[0023] like Figure 2 , 3 As shown, the back of the first aluminum template 1 is provided with a reinforcing self-locking back rib 4 within the fully enclosed small space. The reinforcing self-locking back rib 4 cooperates with the reinforcing screw 3 to form a reinforcing device. One type of reinforcing self-locking back rib 4 structure includes an upper reinforcing member 41, an upper connecting plate 43 connected to the upper reinforcing member 41, a lower reinforcing member 42 located below the upper reinforcing member 41, a lower connecting plate 44 connected to the lower reinforcing member 42, and a tie rod nut 45 located between the upper reinforcing member 41 and the lower reinforcing member 42. The upper connecting plate 43 and the lower connecting plate 44 are fixedly connected to the first reinforcing plate by bolts and nuts, respectively. The nuts can be welded to the upper connecting plate 43 and the lower connecting plate 44. Figure 6 As shown, another type of reinforced self-locking back rib 4 structure includes an upper reinforcement member 41, a lower reinforcement member 42 located below the upper reinforcement member 41, and a tie rod nut 45 located between the upper reinforcement member 41 and the lower reinforcement member 42. The tie rod nut 45 is welded and fixed to the back of the reinforced self-locking back rib 4 via a fixing plate 47. The reinforced self-locking back rib 4 is provided with a corner plate, which can be welded to the upper reinforcement member 41 or the lower reinforcement member 42. The corner plate is connected to the first reinforcing plate through the cooperation of bolts and nuts. The tie rod nut 45 cooperates with the reinforcing screw 3. The aluminum template is provided with a through hole corresponding to the tie rod nut 45. One end of the reinforcing screw 3 passes through the through hole and is threadedly connected to the tie rod nut 45. A support tube 46 is also provided between the upper reinforcement member 41 and the lower reinforcement member 42. The support tube 46 is located on both sides of the tie rod nut 45, so that the upper reinforcement member 41 and the lower reinforcement member 42 form a stable whole. The upper reinforcement 41 and the lower reinforcement 42 have the same structure and are both trapezoidal tubes. One side of the trapezoidal tube abuts against the inner side of the aluminum template, and both ends of the trapezoidal tube are beveled to avoid interference between adjacent trapezoidal tubes.
[0024] The template installation and disassembly process is as follows:
[0025] 1. Before the template is installed, the space inside the flue is too small for personnel to enter and operate. When installing and disassembling aluminum alloy templates, to prevent materials from falling and becoming impossible to remove, steel bars must be inserted into the cross-shaped reinforcement holes of the original template back rib bolts at the bottom of the template to prevent the template from falling to the bottom.
[0026] 2. Before installing the formwork, positioning steel bars should be installed around the inner edge of the flue to ensure that each formwork is reinforced to prevent it from shrinking inward and to ensure the clear dimensions of the flue.
[0027] 3. Template installation: First, install the flue box template. Apply release agent before template installation. No dowels are needed at the bottom. Dowels are used to connect the top 300mm to form a closed structure. Then, install the template outside the flue. While installing the template, threaded rod sleeves are inserted. After sealing the template, the threaded rods around the template are balanced and reinforced. After the template is installed, angle iron hangers are installed at the flue opening to prevent the template from sagging.
[0028] 4. After the formwork is installed, concrete is poured. The formwork must be monitored to prevent it from bulging or running due to vibration during concrete pouring. 6-8 hours after the formwork is poured and the concrete has initially set, workers should be arranged to loosen the reinforcing bolts and tap the formwork inside the flue.
[0029] 5. 12 hours after the concrete is poured, first remove the flue formwork. Use the flue reinforcement screw to remove the middle double-sloped formwork first. After the internal jacking is out, when taking out the screw, you need to hang the formwork with a fall arrest rope to prevent the formwork from falling to the bottom of the flue. After removing the 4 double-sloped plates inside the flue, remove the other inside corners. Before removing them, hang the fall arrest rope and use a crowbar to remove them.
[0030] 6. Repeat the above sequence to install and remove the next layer of templates.
Claims
1. A fully enclosed flue aluminum alloy formwork comprising an enclosed inner formwork, said inner formwork being assembled from a plurality of aluminum formwork panels of different orientations, characterized in that: The back of the aluminum template is provided with a reinforcing self-locking back rib. The reinforcing self-locking back rib includes an upper reinforcing member, a lower reinforcing member located below the upper reinforcing member, and a tie rod nut located between the upper and lower reinforcing members. The tie rod nut is fixed on the reinforcing self-locking back rib, and the aluminum template is provided with a through hole corresponding to the tie rod nut.
2. A fully-enclosed flue aluminum alloy formwork according to claim 1, characterized in that: The aluminum template includes four circumferentially distributed first aluminum templates and four second aluminum templates respectively located between adjacent first aluminum templates. The first and second aluminum templates form a square, fully enclosed small space. The reinforcing self-locking back rib is located on the back of the first aluminum template.
3. A fully-enclosed flue aluminum alloy formwork according to claim 2, characterized in that: The first aluminum template is trapezoidal and includes a first panel and first connecting plates on both sides of the first panel; the second aluminum template includes a triangular second panel and second connecting plates on both sides of the second panel; the first connecting plate and the second connecting plate abut and connect, and the first panel and the second panel are spliced together.
4. A fully-enclosed flue aluminum alloy formwork according to claim 2, characterized in that: The first aluminum template has a first reinforcing plate on its inner side, and the second aluminum template has a second reinforcing plate on its inner side.
5. A fully-enclosed flue aluminum alloy formwork according to claim 4, characterized in that: The reinforced self-locking back rib is provided with an angle plate, which is connected to the first reinforcing plate by bolts and nuts.
6. A fully-enclosed flue aluminum alloy formwork according to claim 1, characterized in that: The tie rod nut is welded between the upper and lower reinforcement components, or fixed by welding through a fixing plate.
7. A fully-enclosed flue aluminum alloy formwork according to claim 1, characterized in that: A supporting tube is also provided between the upper and lower reinforcing components.
8. A fully-enclosed flue aluminum alloy formwork according to claim 1, characterized in that: The upper and lower reinforcement components have the same structure and are both trapezoidal pipes, with one side of the trapezoidal pipe abutting against the inner side of the aluminum template.
9. A fully-enclosed flue aluminum alloy formwork according to claim 1, characterized in that: The bottom of the inner template is equipped with a leak-proof aluminum angle.