An automated apparatus for recrystallization processes

Abstract

The utility model provides a kind of recrystallization process automation equipment, belong to chemical and material science and technology field, including bearing mechanism, for providing structural support and stable operation platform for whole equipment;Fixing piece, be located on the bearing mechanism, for realizing the positioning and installation of each function module;Fixed plate and fixed frame, the fixed plate is located on the fixing piece and is connected with the bearing mechanism, the fixed frame is located on the fixed plate, for supporting and guiding drive mechanism and execution component.The utility model effectively improves the structural stability and environmental adaptability of equipment whole by high-strength bearing mechanism and modular design, ensures its long-term reliable operation under complex working conditions such as high temperature, high pressure, is convenient for quick replacement and maintenance according to different process requirements, enhances the configurability and on-site applicability of equipment, effectively improves crystal forming quality and production efficiency, reduces manual operation error and equipment debugging time.

Description

Technical Field

[0001] This utility model belongs to the field of chemical engineering and materials science and technology, and specifically relates to an automated recrystallization process equipment. Background Technology

[0002] Recrystallization is widely used in chemical, pharmaceutical, and materials preparation industries, primarily for purifying solid substances and obtaining high-quality crystals. However, traditional recrystallization equipment relies heavily on manual operation, resulting in low automation, low production efficiency, unstable crystal formation quality, poor equipment stability under high temperature and high pressure environments, and frequent maintenance. Furthermore, existing equipment has shortcomings in material pressurization, temperature control, and positioning accuracy, easily leading to uneven crystal growth and low yield.

[0003] In the existing technology, traditional recrystallization equipment generally suffers from problems such as poor structural stability, weak adaptability, low crystal forming quality, and complex operation and maintenance. Due to the lack of reasonable modular design and efficient positioning and guiding structure, the equipment is difficult to adapt to complex working conditions such as high temperature and high pressure. Furthermore, it is prone to deviation and uneven heating during material pressurization, which affects the integrity of crystal growth and yield. Utility Model Content

[0004] The purpose of this invention is to provide an automated recrystallization process device, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automated recrystallization process equipment, including

[0007] The load-bearing mechanism provides structural support and a stable working platform for the entire equipment;

[0008] A fastener, mounted on the supporting mechanism, is used to position and install each functional module;

[0009] A fixing plate and a fixing frame are provided, wherein the fixing plate is disposed on the fixing member and connected to the bearing mechanism, and the fixing frame is disposed on the fixing plate and is used to support and guide the drive mechanism and the execution component;

[0010] A drive mechanism, located on one side of the supporting mechanism, is used to provide a power source for pressurizing or moving materials during the recrystallization process;

[0011] An extrusion assembly includes a cylinder and an extrusion plate. The cylinder is located inside the drive mechanism and is electrically connected to the control system. The extrusion plate is driven to the output end of the cylinder and is used to apply uniform pressure to the material to achieve crystal formation.

[0012] The positioning component includes a limiting block and a mold. The limiting block is located on both sides of the extrusion component to limit the material placement position and prevent displacement. The mold is located below the extrusion plate and is fixedly connected to the bearing mechanism to accommodate the material and guide its directional crystallization.

[0013] As a preferred embodiment of this utility model, the load-bearing mechanism is welded from a high-strength metal frame, which has good load-bearing capacity and anti-deformation performance, and is suitable for long-term operation under complex working conditions such as high temperature and high pressure.

[0014] As a preferred embodiment of this utility model, the fastener is fixed to the bearing mechanism by bolts or welding, which can flexibly adjust the installation position according to the equipment layout and improve the adaptability and stability of the overall structure.

[0015] As a preferred embodiment of this utility model, the surface of the extrusion plate is provided with a high-temperature resistant and corrosion-resistant coating, which can maintain good flatness and wear resistance in high-temperature environments, ensuring that the material is pressed evenly and is not easy to stick.

[0016] As a preferred embodiment of this utility model, the shape of the mold cavity is matched with the required crystal structure, and it is made of an alloy material with excellent thermal conductivity, which can effectively improve the heat conduction efficiency and promote uniform crystallization of materials.

[0017] As a preferred embodiment of this utility model, the limiting block and the mold are provided with a guiding fit structure, which realizes automatic centering during material filling and extrusion, prevents molding defects caused by offset, and improves the yield and process stability.

[0018] Compared with the prior art, the beneficial effects of this utility model are: through the high-strength load-bearing mechanism and modular design, the overall structural stability and environmental adaptability of the equipment are effectively improved, ensuring its long-term reliable operation under complex working conditions such as high temperature and high pressure. It is convenient to quickly replace and maintain according to different process requirements, enhances the configurability and on-site applicability of the equipment, effectively improves the crystal forming quality and production efficiency, and reduces human operation errors and equipment debugging time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the overall structure of this utility model from another perspective;

[0022] Figure 3 This is a side view of the present invention;

[0023] Figure 4 This is a schematic diagram of the positioning component of this utility model.

[0024] In the diagram: 100, bearing mechanism; 101, fixing component; 1011, fixing plate; 1012, fixing frame; 200, driving mechanism; 201, extrusion assembly; 2011, cylinder; 20212, extrusion plate; 202, positioning assembly; 2021, limit block; 2022, mold. Detailed Implementation

[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0028] Example

[0029] Reference Figures 1-4 This is an embodiment of the present invention, which provides an automated recrystallization process device, including,

[0030] The load-bearing mechanism 100 is used to provide structural support and a stable working platform for the entire equipment;

[0031] The fastener 101 is mounted on the support mechanism 100 and is used to position and install each functional module.

[0032] The fixing plate 1011 is mounted on the fixing member 101 and connected to the bearing mechanism 100. The fixing frame 1012 is mounted on the fixing plate 1011 and is used to support and guide the drive mechanism and the execution component.

[0033] The drive mechanism 200 is located on one side of the support mechanism 100 and is used to provide a power source for pressurizing or moving materials during the recrystallization process.

[0034] The extrusion assembly 201 includes a cylinder 2011 and an extrusion plate 2012. The cylinder 2011 is located inside the drive mechanism 200 and is electrically connected to the control system. The extrusion plate 2012 is drivenly connected to the output end of the cylinder 2011 and is used to apply uniform pressure to the material to achieve crystal formation.

[0035] The positioning component 202 includes a limiting block 2021 and a mold 2022. The limiting block 2021 is located on both sides of the extrusion component 201 to limit the material placement position and prevent displacement. The mold 2022 is located below the extrusion plate 2012 and is fixedly connected to the bearing mechanism 100 to accommodate the material and guide its directional crystallization.

[0036] Specifically, the load-bearing mechanism 100 is welded from a high-strength metal frame, which has good load-bearing capacity and deformation resistance, and is suitable for long-term operation under complex working conditions such as high temperature and high pressure.

[0037] It should be noted that the load-bearing mechanism 100 is welded from a high-strength metal frame, possessing excellent load-bearing capacity and deformation resistance, making it suitable for long-term operation under complex conditions such as high temperature and high pressure. This structure can effectively support the overall weight of the equipment and withstand the dynamic loads generated during recrystallization, ensuring the structural stability and safety of the equipment under continuous operation, and adapting to application requirements in various industrial environments.

[0038] Specifically, the fastener 101 is fixed to the bearing mechanism 100 by bolts or welding, and the installation position can be flexibly adjusted according to the equipment layout to improve the adaptability and stability of the overall structure.

[0039] It should be noted that the fastener 101 is fixed to the bearing mechanism 100 by bolts or welding, allowing for flexible adjustment of the installation position according to the equipment layout, thus improving the adaptability and stability of the overall structure. This design facilitates the rapid replacement or reconfiguration of functional modules according to different process flows, enhancing the equipment's versatility and on-site adjustability, and meeting the application needs of diverse production scenarios.

[0040] Specifically, the surface of the extrusion plate 2012 is coated with a high-temperature and corrosion-resistant coating, which can maintain good flatness and wear resistance in high-temperature environments, ensuring that the material is pressed evenly and does not easily stick.

[0041] It should be noted that the surface of the extrusion plate 2012 is coated with a high-temperature and corrosion-resistant coating, which can maintain good flatness and wear resistance in high-temperature environments, ensuring that the material is evenly compressed and does not easily adhere. This coating is preferably a ceramic-based or tungsten carbide composite material, which not only improves the service life of the extrusion plate, but also reduces the frequency of cleaning and maintenance, ensuring the consistency and continuity of crystal forming quality.

[0042] Specifically, the inner cavity shape of mold 2022 is matched with the required crystal structure and is made of alloy material with excellent thermal conductivity, which can effectively improve heat conduction efficiency and promote uniform crystallization of materials.

[0043] It should be noted that the inner cavity shape of mold 2022 is matched to the required crystal structure and is made of an alloy material with excellent thermal conductivity, which can effectively improve heat transfer efficiency and promote uniform crystallization of materials. This mold can be modularly replaced according to different crystal morphology requirements, and can be used with a heating device to achieve precise temperature control, thereby improving the integrity of crystal growth and yield, and is suitable for efficient production under various recrystallization process conditions.

[0044] Specifically, a guiding fit structure is provided between the limit block 2021 and the mold 2022 to achieve automatic centering during material filling and extrusion, prevent molding defects caused by offset, and improve yield and process stability.

[0045] It should be noted that a guiding fit structure is provided between the limiting block 2021 and the mold 2022 to achieve automatic centering during material loading and extrusion, preventing molding defects caused by misalignment and improving yield and process stability. This guiding structure can adopt dovetail groove or cylindrical pin positioning to ensure that the material is always in the optimal pressurization position during each operation, significantly reducing human error and equipment debugging time, and improving the efficiency of automated operation.

[0046] In use, the bearing mechanism 100 first provides stable structural support and a working platform for the entire equipment. This bearing mechanism 100 is welded from a high-strength metal frame, possessing excellent load-bearing capacity and deformation resistance, capable of adapting to long-term operation under complex conditions such as high temperature and high pressure. The fixing component 101 is mounted on the bearing mechanism 100 and securely connected by bolts or welding. The fixing plate 1011 and fixing frame 1012 together form a support and guiding structure for the drive mechanism 200 and the execution components, facilitating flexible adjustment of the installation positions of each functional module according to the equipment layout, thus improving the adaptability and stability of the overall structure. The drive mechanism 200 is located on one side of the bearing mechanism 100 and provides a stable power source for pressurizing or moving materials during the recrystallization process. The extrusion component 201 includes a cylinder 2011 and an extrusion plate 2012. The cylinder 2011 is built into the drive mechanism 200 and electrically connected to the control system. The second component is connected to the output end of the cylinder and has a high-temperature and corrosion-resistant coating on its surface. It can maintain good flatness and wear resistance in high-temperature environments, ensuring that the material is pressed evenly and does not easily stick. This component achieves precise pressure on the material through pneumatic control to promote orderly crystal growth and improve molding quality. The positioning component 202 includes a limiting block 2021 and a mold 2022. The limiting block 2021 is located on both sides of the extrusion component 201 to limit the material placement position and prevent deviation. The mold 2022 is located below the extrusion plate 2012 and is fixedly connected to the bearing mechanism 100. Its inner cavity shape matches the required crystal structure. It is made of alloy material with excellent thermal conductivity, which can effectively improve heat conduction efficiency and promote uniform crystallization of the material. In addition, a guiding fit structure is provided between the limiting block 2021 and the mold 2022 to achieve automatic centering during material loading and extrusion, prevent molding defects caused by deviation, and significantly improve the yield and process stability.

[0047] In summary, the high-strength load-bearing structure 100 and modular design effectively improve the overall structural stability and environmental adaptability of the equipment, ensuring its long-term reliable operation under complex conditions such as high temperature and high pressure. It also facilitates rapid replacement and maintenance according to different process requirements, enhances the configurability and on-site applicability of the equipment, effectively improves crystal forming quality and production efficiency, and reduces human operation errors and equipment debugging time.

[0048] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0049] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0050] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0051] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An apparatus for the automation of a recrystallization process, characterized by: include, The load-bearing mechanism (100) is used to provide structural support and a stable working platform for the entire equipment; A fastener (101) is provided on the bearing mechanism (100) and is used to position and install each functional module; A fixing plate (1011) and a fixing frame (1012) are provided on the fixing member (101) and connected to the bearing mechanism (100). The fixing frame (1012) is provided on the fixing plate (1011) and is used to support and guide the drive mechanism and the execution component. A drive mechanism (200) is located on one side of the support mechanism (100) and is used to provide a power source for pressurizing or moving materials during the recrystallization process; The extrusion assembly (201) includes a cylinder (2011) and an extrusion plate (2012). The cylinder (2011) is located inside the drive mechanism (200) and electrically connected to the control system. The extrusion plate (2012) is drivenly connected to the output end of the cylinder (2011) and is used to apply uniform pressure to the material to achieve crystal formation. The positioning component (202) includes a limiting block (2021) and a mold (2022). The limiting block (2021) is located on both sides of the extrusion component (201) to limit the material placement position and prevent displacement. The mold (2022) is located below the extrusion plate (2012) and is fixedly connected to the bearing mechanism (100) to accommodate the material and guide its directional crystallization.

2. An apparatus for automating a recrystallization process according to claim 1, wherein: The load-bearing mechanism (100) is welded from a high-strength metal frame.

3. An apparatus for automating a recrystallization process according to claim 2, wherein: The fastener (101) is fixed to the bearing mechanism (100) by bolts or welding.

4. An apparatus for automating a recrystallization process according to claim 3, wherein: The surface of the extrusion plate (2012) is coated with a high-temperature resistant and corrosion-resistant coating.

5. An apparatus for automating a recrystallization process according to claim 4, wherein: The inner cavity shape of the mold (2022) matches the required crystal structure and is made of an alloy material with excellent thermal conductivity.

6. A device for automating a recrystallization process according to claim 5, wherein: The limiting block (2021) and the mold (2022) are provided with a guiding fit structure.

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