A tank washing acid mist recovery device
By designing a spray structure, a lifting structure, and a condensation structure, the problem of purifying uncondensed acid mist in the acid mist recovery device for washing tanks has been solved, achieving improvements in safety, convenience, and applicability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU SERO ANTICORROSION EQUIP
- Filing Date
- 2025-04-29
- Publication Date
- 2026-07-03
AI Technical Summary
Existing acid mist recovery devices for washing tanks are inconvenient to spray, resulting in poor purification of uncondensed residual acid mist and low safety.
The design incorporates a spray structure, a lifting structure, and a condensation structure. The spray structure uses nozzles to spray absorbent liquid to purify residual acid mist. The lifting structure facilitates the stable movement of the collection hood. The condensation structure causes the acid mist to condense into liquid, thus achieving the recovery and purification of acid mist.
The safety, convenience, and applicability of the acid mist recovery device have been improved, and the device's effectiveness has been enhanced by purifying uncondensed residual acid mist.
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Figure CN224442580U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of acid mist recovery technology, and in particular to an acid mist recovery device for washing tanks. Background Technology
[0002] In industries such as electroplating, chemical processing, and metal surface treatment, pickling tanks generate a large amount of acid mist, which not only corrodes equipment and harms workers' health, but also causes environmental pollution. Effective recycling and treatment of acid mist is necessary to reduce environmental pollution. Therefore, a pickling tank acid mist recovery device is used.
[0003] To address this, patent CN215842400U discloses an acid mist recovery device for a hot-dip galvanizing pickling tank, relating to the technical field of acid mist recovery devices. The device includes a tank body with a sealing device on its top wall for controlling the opening and closing of the tank opening. An acid mist recovery device is located on one side of the tank body, comprising an acid mist recovery box and an acid mist absorption pipe. The acid mist absorption pipe connects the tank body to the acid mist recovery box, and an axial flow fan is installed inside the acid mist absorption pipe. An acid liquid flow pipe is also connected to the acid mist recovery box, with one end of the flow pipe away from the acid mist recovery box connected to the tank body. A water pump is installed on the acid liquid flow pipe. This application seals the tank body using a sealing device and draws hydrochloric acid mist from the tank into the acid mist recovery box using the acid mist recovery device. When the acid liquid in the recovery box reaches a certain concentration, the water pump returns the acid liquid to the tank body, achieving the recovery and reuse of hydrochloric acid mist, improving resource utilization efficiency, and also improving the working environment for staff.
[0004] Although the acid mist recovery device for hot-dip galvanizing pickling tanks mentioned above improves resource utilization efficiency, its inconvenience in spraying and purifying uncondensed residual acid mist results in low safety during use. Utility Model Content
[0005] The purpose of this invention is to provide a washing tank acid mist recovery device to solve the problem of inconvenient spraying in existing washing tank acid mist recovery devices.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a washing tank acid mist recovery device, including a tank body;
[0007] Heating rods are installed on both sides of the bottom of the tank. A lifting structure is fixed on one side of the tank, and a condensation structure is provided on the other side of the tank.
[0008] A spray structure is provided on one side of the condensation structure;
[0009] The spray structure includes a tower body disposed on one side of the condensation structure. An exhaust pipe is fixed to the top of the tower body. A distribution box is fixed to the top of the tower body. Spray nozzles are uniformly fixed inside the distribution box. A packing mesh is fixed inside the tower body below the distribution box. A circulation pump is installed on one side of the bottom of the tower body. A delivery pipe is fixed to the output end of the circulation pump.
[0010] When using this device, the spray structure facilitates purification, thereby improving the safety of the acid mist recovery device for washing tanks; the lifting structure facilitates collection, thereby improving the convenience of use; and the condensation structure facilitates recycling, thereby improving the applicability of the acid mist recovery device for washing tanks.
[0011] Preferably, the lifting structure includes a support, an electric push rod, a collection cover, a guide rod, and a connecting pipe. The support is fixed to one side of the tank. The electric push rod passes through one side of the top of the support. The collection cover is fixed to the bottom end of the electric push rod. A connecting pipe is fixed to one side of the collection cover. Guide rods pass through the interior of the supports on both sides of the electric push rod. The guide rods enhance the stability of the collection cover during movement, allowing it to move to the top of the tank.
[0012] Preferably, the bottom end of the collecting hood abuts against the top end of the tank, the guide rod and the support form a sliding structure, and the bottom end of the guide rod is fixedly connected to the top end of the collecting hood. Under the action of the heating rod, the acid inside the tank is formed into acid mist. At this time, the acid mist enters the interior of the corrugated pipe through the connecting pipe, and the collecting hood can collect the acid mist.
[0013] Preferably, the condensation structure includes a support, a condenser tube, a collection tube, a recovery tube, a drain tube, an air inlet tube, a liquid inlet tube, and a corrugated pipe. The support is disposed on one side of the tank. The condenser tube passes through the top of the support. The collection tube passes through the interior of the condenser tube. The recovery tube is fixed to the bottom end of the collection tube. An air inlet tube is fixed to one side of the collection tube at the bottom end of the condenser tube. A drain tube is fixed to one side of the top of the condenser tube. A liquid inlet tube is fixed to the bottom side of the condenser tube away from the drain tube. A corrugated pipe is fixed to the top end of the collection tube. When acid mist enters the interior of the collection tube through the corrugated pipe, the condenser tube cools the acid mist inside the collection tube, causing the acid mist to condense into liquid.
[0014] Preferably, the end of the air inlet pipe furthest from the collection pipe is connected to one side of the tower body, and the end of the corrugated pipe furthest from the collection pipe is fixedly connected to one end of the connecting pipe. Uncondensed residual acid mist enters the interior of the tower body through the air inlet pipe, and the condensed liquid flows back to the interior of the tank through the recovery pipe for reuse, thereby achieving acid mist recovery.
[0015] Preferably, the input end of the circulating pump extends into the interior of the tower body, and the nozzles are evenly distributed on the inner side of the distribution box. When uncondensed residual acid mist enters the interior of the tower body through the air inlet pipe, the absorbent liquid at the bottom of the tower body will be evenly sprayed down through the nozzles.
[0016] Preferably, the end of the delivery pipe furthest from the circulating pump extends into the interior of the tower and connects to one side of the distribution box. Under the action of the packing mesh, the acid mist and absorbent are in full contact to purify the residual acid mist. The purified gas is discharged through the exhaust pipe, and the absorbent at the bottom of the tower is recycled under the action of the circulating pump.
[0017] The present invention provides an acid mist recovery device for washing tanks, the advantages of which are:
[0018] With a spray structure, when uncondensed residual acid mist enters the tower through the inlet pipe, the absorbent liquid at the bottom of the tower is sprayed evenly through the nozzles. Under the action of the packing mesh, the acid mist and absorbent liquid come into full contact, so as to purify the residual acid mist. The purified gas is discharged through the exhaust pipe. Under the action of the circulation pump, the absorbent liquid at the bottom of the tower is recycled, realizing the purification function of the device and thus improving the safety of the acid mist recovery device for washing tanks during use.
[0019] By incorporating a lifting structure and guided by a guide rod, the stability of the collection hood during movement is enhanced, allowing it to move to the top of the tank. Under the action of the heating rod, the acid inside the tank is condensed into acid mist. At this point, the acid mist enters the interior of the corrugated pipe through the connecting pipe. With the help of the collection hood, the acid mist can be collected, thus realizing the convenient collection function of the device and improving the ease of use of the acid mist recovery device for washing tanks.
[0020] By incorporating a condensation structure, when acid mist enters the collection pipe through the corrugated pipe, the condenser cools the acid mist inside the collection pipe, causing it to condense into liquid. The uncondensed residual acid mist then enters the tower body through the inlet pipe, and the condensed liquid flows back to the tank body for reuse through the recovery pipe. This achieves acid mist recovery, making the device easy to recycle and improving its applicability in use. Attached Figure Description
[0021] Figure 1This is a three-dimensional structural schematic diagram of the present invention;
[0022] Figure 2 This is a three-dimensional structural schematic diagram of the main cross-section of this utility model;
[0023] Figure 3 This is a three-dimensional structural schematic diagram of the lifting structure of this utility model from a side cross-section.
[0024] Figure 4 This is a three-dimensional structural schematic diagram of the condensation structure of this utility model, shown in the front cross-section.
[0025] Figure 5 This is a three-dimensional structural schematic diagram of the spray structure of this utility model, showing the front cross-section.
[0026] The following are the annotations in the diagram: 1. Tank; 2. Heating rod; 3. Lifting structure; 301. Support; 302. Electric push rod; 303. Collection hood; 304. Guide rod; 305. Connecting pipe; 4. Condensation structure; 401. Bracket; 402. Condensation pipe; 403. Collection pipe; 404. Recovery pipe; 405. Drain pipe; 406. Air inlet pipe; 407. Liquid inlet pipe; 408. Corrugated pipe; 5. Spray structure; 501. Tower body; 502. Exhaust pipe; 503. Circulation pump; 504. Diversion box; 505. Nozzle; 506. Packing mesh; 507. Conveying pipe. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figures 1-5 This utility model provides an acid mist recovery device for washing tanks, including a tank body 1. Heating rods 2 are installed on both sides of the bottom of the tank body 1. A lifting structure 3 is fixed on one side of the tank body 1. The lifting structure 3 includes a support 301, an electric push rod 302, a collection cover 303, a guide rod 304, and a connecting pipe 305. The support 301 is fixed to one side of the tank body 1. An electric push rod 302 passes through one side of the top of the support 301. The collection cover 303 is fixed to the bottom end of the electric push rod 302. A connecting pipe 305 is fixed to one side of the collection cover 303. Guide rods 304 pass through the interior of the support 301 on both sides of the electric push rod 302. The bottom end of the collection cover 303 abuts against the top end of the tank body 1. The guide rod 304 and the support 301 form a sliding structure. The bottom end of the guide rod 304 is fixedly connected to the top end of the collection cover 303.
[0029] Reference Figure 2 and Figure 3 As shown, when the electric push rod 302 is activated, the electric push rod 302 drives the collection cover 303 to move up and down. The collection cover 303 drives the guide rod 304 to move inside the support 301. Under the action of the guide rod 304, the stability of the collection cover 303 during movement is enhanced, so that the collection cover 303 moves to the top of the tank 1. The power supply is connected, so that the heating rod 2 heats the acid inside the tank 1, so that the acid inside the tank 1 forms acid mist. At this time, the acid mist enters the interior of the bellows 408 through the connecting pipe 305. Under the action of the collection cover 303, the acid mist can be collected.
[0030] A condensation structure 4 is provided on the other side of the tank 1. The condensation structure 4 includes a support 401, a condenser pipe 402, a collection pipe 403, a recovery pipe 404, a drain pipe 405, an air inlet pipe 406, a liquid inlet pipe 407, and a corrugated pipe 408. The support 401 is located on one side of the tank 1. The condenser pipe 402 passes through the top of the support 401. The collection pipe 403 passes through the inside of the condenser pipe 402. The recovery pipe 404 is fixed to the bottom end of the collection pipe 403. An air inlet pipe 406 is fixed to one side of the bottom collection pipe 403 of 402, a drain pipe 405 is fixed to one side of the top of the condenser pipe 402, an inlet pipe 407 is fixed to the bottom of the condenser pipe 402 away from the drain pipe 405, a corrugated pipe 408 is fixed to the top of the collection pipe 403, the end of the air inlet pipe 406 away from the collection pipe 403 is connected to one side of the tower body 501, and the end of the corrugated pipe 408 away from the collection pipe 403 is fixedly connected to one end of the connecting pipe 305.
[0031] Reference Figure 2 and Figure 4 As shown, acid mist passes through connecting pipe 305, corrugated pipe 408, and then enters the interior of collecting pipe 403. Under the action of condenser pipe 402, the acid mist inside collecting pipe 403 is cooled, causing the acid mist to condense into liquid. The uncondensed residual acid mist enters the interior of tower body 501 through air inlet pipe 406. The condensed liquid flows back to the interior of tank 1 through recovery pipe 404 for reuse, thereby realizing the recovery of acid mist.
[0032] A spray structure 5 is provided on one side of the condensation structure 4. The spray structure 5 includes a tower body 501 provided on one side of the condensation structure 4. An exhaust pipe 502 is fixed at the top of the tower body 501. A distribution box 504 is fixed at the top of the tower body 501. Spray nozzles 505 are evenly fixed inside the distribution box 504. A packing mesh 506 is fixed inside the tower body 501 below the distribution box 504. A circulation pump 503 is installed on one side of the bottom of the tower body 501. A delivery pipe 507 is fixed at the output end of the circulation pump 503. The input end of the circulation pump 503 extends into the interior of the tower body 501. The spray nozzles 505 are evenly distributed inside the distribution box 504. The end of the delivery pipe 507 away from the circulation pump 503 extends into the interior of the tower body 501 and is connected to one side of the distribution box 504.
[0033] Reference Figure 2 and Figure 5 As shown, the circulation pump 503 is started, allowing the absorbent liquid at the bottom of the tank 1 to enter the interior of the distribution box 504 through the delivery pipe 507. When the uncondensed residual acid mist enters the interior of the tower 501 through the air inlet pipe 406, the absorbent liquid inside the distribution box 504 will be evenly sprayed down through the nozzle 505. Under the action of the packing mesh 506, the acid mist and absorbent liquid are fully contacted to purify the residual acid mist. The purified gas is discharged through the exhaust pipe 502. Under the action of the circulation pump 503, the absorbent liquid at the bottom of the tower 501 is recycled.
[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A device for recovering acid mist from a washing tank, comprising a tank (1); Its features are: Heating rods (2) are installed on both sides of the bottom of the tank (1), a lifting structure (3) is fixed on one side of the tank (1), and a condensing structure (4) is provided on the other side of the tank (1). A spray structure (5) is provided on one side of the condensation structure (4); The spray structure (5) includes a tower body (501) disposed on one side of the condensation structure (4). An exhaust pipe (502) is fixed at the top of the tower body (501). A distribution box (504) is fixed at the top of the tower body (501). Spray nozzles (505) are uniformly fixed on the inner side of the distribution box (504). A packing mesh (506) is fixed inside the tower body (501) below the distribution box (504). A circulation pump (503) is installed on one side of the bottom of the tower body (501). A delivery pipe (507) is fixed at the output end of the circulation pump (503).
2. A tank washing acid mist recovery apparatus according to claim 1, wherein: The lifting structure (3) includes a support (301), an electric push rod (302), a collection cover (303), a guide rod (304), and a connecting pipe (305). The support (301) is fixed to one side of the tank (1). An electric push rod (302) passes through one side of the top of the support (301). A collection cover (303) is fixed to the bottom end of the electric push rod (302). A connecting pipe (305) is fixed to one side of the collection cover (303). Guide rods (304) pass through the interior of the supports (301) on both sides of the electric push rod (302).
3. A tank washing acid mist recovery apparatus according to claim 2, wherein: The bottom end of the collection cover (303) abuts against the top end of the tank (1), the guide rod (304) and the support (301) form a sliding structure, and the bottom end of the guide rod (304) is fixedly connected to the top end of the collection cover (303).
4. A tank washing acid mist recovery apparatus according to claim 1, wherein: The condensation structure (4) includes a support (401), a condenser pipe (402), a collection pipe (403), a collection and recovery pipe (404), a drain pipe (405), an air inlet pipe (406), a liquid inlet pipe (407), and a corrugated pipe (408). The support (401) is located on one side of the tank (1). The top of the support (401) is through which the condenser pipe (402) passes, and the inside of the condenser pipe (402) is through which the collection pipe (403) passes. The bottom end of the collecting pipe (403) is fixed with a collecting pipe (404), the bottom end of the condensing pipe (402) is fixed with an air inlet pipe (406) on one side of the collecting pipe (403), the top end of the condensing pipe (402) is fixed with a drain pipe (405), the bottom end of the condensing pipe (402) away from the drain pipe (405) is fixed with an inlet pipe (407), and the top end of the collecting pipe (403) is fixed with a corrugated pipe (408).
5. A tank washing acid mist recovery apparatus according to claim 4, wherein: The end of the air inlet pipe (406) away from the collection pipe (403) is connected to one side of the tower body (501), and the end of the corrugated pipe (408) away from the collection pipe (403) is fixedly connected to one end of the connecting pipe (305).
6. A tank washing acid mist recovery apparatus according to claim 1 wherein: The input end of the circulating pump (503) extends into the interior of the tower body (501), and the nozzles (505) are evenly distributed on the inner side of the distribution box (504).
7. The acid mist recovery device for washing tanks according to claim 1, characterized in that: The end of the delivery pipe (507) away from the circulating pump (503) extends into the interior of the tower body (501) and is connected to one side of the distribution box (504).