A sulfuric acid mist exhaust gas purification device
By designing a sulfuric acid mist exhaust gas purification device that includes a stirring rod and a rotary joint, the problem of incomplete removal of impurities in exhaust gas purification devices has been solved, achieving efficient sulfuric acid mist exhaust gas purification and avoiding frequent disassembly and cleaning.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI XINSI ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
- Filing Date
- 2025-08-04
- Publication Date
- 2026-07-03
AI Technical Summary
Existing waste gas purification devices suffer from large impurities when the waste gas enters, requiring disassembly and cleaning. Furthermore, the spraying device cannot fully contact the sulfuric acid mist, resulting in low treatment efficiency.
A device was designed that includes an exhaust gas purification vessel, a treatment solution mixing box, a sulfuric acid mist exhaust gas spray purification component, and a sulfuric acid mist exhaust gas debris treatment filtration component. The spray head is driven to rotate at high speed by a motor-driven stirring rod and rotary joint, so that the solution and exhaust gas are fully mixed. The mist is captured by a demisting wire mesh to form water droplets, the filter element performs coarse filtration, and the cleaning brush prevents debris from accumulating.
It achieves thorough mixing of waste gas and solution and effective filtration of impurities, improving purification efficiency, avoiding the need for frequent disassembly and cleaning of the device, and enhancing the treatment effect.
Smart Images

Figure CN224442625U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sulfuric acid mist exhaust gas purification technology, and in particular to a sulfuric acid mist exhaust gas purification device. Background Technology
[0002] Acid mist gases, when dissolved in water, react to form weak acids, including sulfur oxides, nitrogen oxides, and other compounds. These gases are present in extremely low concentrations in the atmosphere, and in some areas are even undetectable. The presence of acid mist gases increases corrosion of pipelines and equipment, affecting their service life. During the cryogenic separation of natural gas, CO2 may form dry ice, clogging pipelines and equipment; natural gas with a high H2S content produces an unpleasant odor upon combustion, and the resulting SO2 and other compounds pollute the environment; in catalytic processing, sulfur-containing hydrocarbons can poison the catalyst. Therefore, the removal of acid mist gases is one of the main tasks of natural gas purification.
[0003] When existing waste gas purification devices are in use, the waste gas entering the purification device contains a large amount of impurities, requiring staff to disassemble and clean the purification device later. In addition, existing spray devices cannot fully contact the sulfuric acid mist during spraying, thus reducing the treatment efficiency. Therefore, we have proposed a sulfuric acid mist waste gas purification device. Utility Model Content
[0004] In view of this, this application provides a sulfuric acid mist exhaust gas purification device, which aims to solve the above-mentioned technical problems.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A sulfuric acid mist exhaust gas purification device includes an exhaust gas purification vessel, an exhaust gas inlet pipe fixedly installed on the inner side of the exhaust gas purification vessel, a treatment solution mixing box fixedly installed at the bottom of the exhaust gas purification vessel, and a sulfuric acid mist exhaust gas spray purification component installed on the exhaust gas purification vessel and the treatment solution mixing box.
[0007] The sulfuric acid mist exhaust gas spray purification assembly includes a motor, a drive shaft, a stirring rod, a rotary joint, and a connecting shaft. The motor is fixedly installed on one side of the treatment solution mixing tank, the drive shaft is fixedly installed on the output end of the motor, the stirring rod is fixedly installed around the outside of the drive shaft, the rotary joint is rotatably installed on the inside of the exhaust gas purification tank, and the connecting shaft is fixedly installed on the top of the rotary joint.
[0008] Preferably, a gas discharge pipe is fixedly installed on the top of the waste gas purification vessel, a liquid discharge pipe is fixedly installed on the bottom of the waste gas purification vessel, and a solenoid valve is fixedly installed on the outside of the liquid discharge pipe.
[0009] Preferably, a filter box is fixedly installed on one side of the exhaust gas inlet pipe, and a sulfuric acid mist exhaust gas spray purification component and a sulfuric acid mist exhaust gas debris treatment filter component are provided on the filter box.
[0010] Preferably, the sulfuric acid mist exhaust gas spray purification assembly further includes a bevel gear, a fixed pipe, spray heads, a water pump, and a solution transmission rigid pipe. The bevel gear is fixedly installed on the outside of the drive shaft and the rotary joint, with adjacent bevel gears meshing. The fixed pipe is fixedly installed around the outside of the connecting shaft. Multiple spray heads are fixedly installed on the outside of the fixed pipe. The water pump is fixedly installed on one side of the treatment solution mixing tank. The suction end of the water pump is connected to the treatment solution mixing tank. One end of the solution transmission rigid pipe is fixedly installed at the output end of the water pump, and the other end of the solution transmission rigid pipe is rotatably installed at the bottom of the rotary joint.
[0011] Preferably, the sulfuric acid mist waste gas impurity treatment filtration assembly includes a demisting wire mesh, a filter element, a mounting plate, a fixing plate, a rotating shaft, and a turntable. The demisting wire mesh is fixedly installed inside the waste gas purification vessel, the filter element is slidably disposed inside the filter box, the mounting plate is fixedly installed on the top of the filter element, the mounting plate is bolted to the top of the filter box, the fixing plate is fixedly installed at the bottom of the filter box, the rotating shaft is rotatably installed inside the fixing plate, and the turntable is fixedly installed on one side of the rotating shaft.
[0012] Preferably, the sulfuric acid mist waste gas impurity treatment filter assembly further includes a cam, a connecting frame, a limiting sealing slide rod, and a cleaning brush. The cam is fixedly installed on one side of the turntable, the connecting frame is located on the outside of the cam, the limiting sealing slide rod is slidably installed on the inside of the filter box, and the cleaning brush is fixedly installed on the top of the limiting sealing slide rod, with the cleaning brush abutting against the filter element.
[0013] Preferably, the sulfuric acid mist waste gas impurity treatment filter assembly further includes a synchronous pulley and a synchronous belt. The synchronous pulley is fixedly installed on the outside of the rotating shaft and the drive shaft, and the synchronous belt is tensioned and sleeved on the outside of the synchronous pulley.
[0014] Preferably, the bottom of the filter box is provided with a guide groove, and the limiting sealing rod is slidably installed on the inner side of the guide groove.
[0015] Preferably, a connecting groove is provided on one side of the connecting frame, and the cam fits into the connecting groove.
[0016] Preferably, a flow groove is provided on the inner side of the connecting shaft and the fixed pipe, and the spray head is connected to the flow groove.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0018] (1) A sulfuric acid mist exhaust gas purification device of the present invention, through the sulfuric acid mist exhaust gas spray purification component, allows the water pump to transmit the solution through the solution transmission hard pipe and rotary joint to the connecting shaft. The connecting shaft and the fixed pipe are provided with flow grooves, which can allow the solution to be transmitted to the spray head for spraying. After the drive shaft rotates, it can drive the rotary joint to rotate through the bevel gear. The rotary joint is rotatably connected to the solution transmission hard pipe and rotatably connected to the connecting shaft, which can drive the connecting shaft, the fixed pipe and the spray head to rotate at high speed, so that the sprayed solution can be fully mixed with the incoming exhaust gas.
[0019] (2) The sulfuric acid mist exhaust gas purification device of this utility model has a sulfuric acid mist exhaust gas impurity treatment filter component. The demisting wire mesh can capture the mist and make the mist form water droplets and fall into the interior of the exhaust gas purification tank. After the exhaust gas is treated, the gas can be discharged through the gas discharge pipe, and the treated liquid can be discharged from the liquid discharge pipe by opening the solenoid valve. A filter element is installed on the top of the mounting plate. The mounting plate is installed on the filter box by bolts. The filter element can perform coarse filtration on the incoming exhaust gas and block solid impurities in the gas. The cleaning brush can clean the air inlet surface of the filter element and effectively prevent impurities from accumulating in front of the filter element, resulting in low gas entry efficiency.
[0020] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural diagram of a sulfuric acid mist exhaust gas purification device proposed in this utility model;
[0022] Figure 2 This diagram shows a three-dimensional view of the bottom section of a sulfuric acid mist exhaust gas purification device according to an embodiment of this application;
[0023] Figure 3 A schematic diagram showing a three-dimensional view of a portion of the structure of a filter element and mounting plate according to an embodiment of this application is provided;
[0024] Figure 4 This diagram shows a three-dimensional cross-sectional view of a sulfuric acid mist exhaust gas purification device according to an embodiment of this application.
[0025] Figure 5 A schematic diagram showing a three-dimensional view of a portion of the structure of the drive shaft and stirring rod provided according to an embodiment of this application is shown.
[0026] Figure label:
[0027] 1. Sulfuric acid mist exhaust gas spray purification assembly; 2. Sulfuric acid mist exhaust gas impurity treatment filtration assembly; 3. Exhaust gas purification tank; 4. Exhaust gas inlet pipe; 5. Filter box; 6. Gas outlet pipe; 7. Liquid outlet pipe; 8. Solenoid valve; 9. Treatment solution mixing tank;
[0028] 11. Motor; 12. Drive shaft; 13. Stirring rod; 14. Rotary joint; 15. Connecting shaft; 16. Bevel gear; 17. Fixed pipe; 18. Spray head; 19. Water pump; 20. Solution transfer rigid pipe;
[0029] 21. Demisting mesh; 22. Filter element; 23. Mounting plate; 24. Fixing plate; 25. Rotating shaft; 26. Turntable; 27. Cam; 28. Connecting frame; 29. Limiting sealing slide bar; 30. Cleaning brush; 31. Synchronous pulley; 32. Synchronous belt. Detailed Implementation
[0030] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given below in conjunction with the accompanying drawings;
[0031] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0032] refer to Figure 1-5 A sulfuric acid mist exhaust gas purification device includes an exhaust gas purification vessel 3, an exhaust gas inlet pipe 4 fixedly installed on the inner side of the exhaust gas purification vessel 3, a treatment solution mixing box 9 fixedly installed at the bottom of the exhaust gas purification vessel 3, and a sulfuric acid mist exhaust gas spray purification component 1 installed on the exhaust gas purification vessel 3 and the treatment solution mixing box 9.
[0033] The sulfuric acid mist exhaust gas spray purification assembly 1 includes a motor 11, a drive shaft 12, a stirring rod 13, a rotary joint 14, and a connecting shaft 15. The motor 11 is fixedly installed on one side of the treatment solution mixing tank 9, the drive shaft 12 is fixedly installed on the output end of the motor 11, the stirring rod 13 is fixedly installed around the outside of the drive shaft 12, the rotary joint 14 is rotatably installed on the inside of the exhaust gas purification tank 3, and the connecting shaft 15 is fixedly installed on the top of the rotary joint 14.
[0034] In this embodiment, a gas discharge pipe 6 is fixedly installed on the top of the waste gas purification vessel 3, a liquid discharge pipe 7 is fixedly installed on the bottom of the waste gas purification vessel 3, and a solenoid valve 8 is fixedly installed on the outside of the liquid discharge pipe 7.
[0035] In this embodiment, a filter box 5 is fixedly installed on one side of the exhaust gas inlet pipe 4, and a sulfuric acid mist exhaust gas spray purification component 1 and a sulfuric acid mist exhaust gas debris treatment filter component 2 are provided on the filter box 5.
[0036] In this embodiment, the sulfuric acid mist exhaust gas spray purification component 1 also includes a bevel gear 16, a fixed pipe 17, a spray head 18, a water pump 19, and a solution transmission rigid pipe 20. The bevel gear 16 is fixedly installed on the outside of the drive shaft 12 and the rotary joint 14, with adjacent bevel gears 16 meshing. The fixed pipe 17 is fixedly installed around the outside of the connecting shaft 15. Multiple spray heads 18 are fixedly installed on the outside of the fixed pipe 17. The water pump 19 is fixedly installed on one side of the treatment solution mixing tank 9. The suction end of the water pump 19 is connected to the treatment solution mixing tank 9. One end of the solution transmission rigid pipe 20 is fixedly installed at the output end of the water pump 19. The other end of the solution transmission rigid pipe 20 is rotatably installed at the bottom of the rotary joint 14. After the drive shaft 12 rotates, it can drive the rotary joint 14 to rotate through the bevel gear 16. The rotary joint 14 is rotatably connected to the solution transmission rigid pipe 20 and rotatably connected to the connecting shaft 15, which can drive the connecting shaft 15, the fixed pipe 17, and the spray head 18 to rotate at high speed, so that the sprayed solution can be fully mixed with the incoming exhaust gas.
[0037] In this embodiment, the sulfuric acid mist waste gas impurity treatment filter assembly 2 includes a demisting wire mesh 21, a filter element 22, a mounting plate 23, a fixing plate 24, a rotating shaft 25, and a turntable 26. The demisting wire mesh 21 is fixedly installed inside the waste gas purification vessel 3. The filter element 22 is slidably disposed inside the filter box 5. The mounting plate 23 is fixedly installed on the top of the filter element 22 and is bolted to the top of the filter box 5. The fixing plate 24 is fixedly installed at the bottom of the filter box 5. The rotating shaft 25 is rotatably installed inside the fixing plate 24. The turntable... 26 is fixedly installed on one side of the rotating shaft 25; the demisting mesh 21 can capture mist and allow the mist to form water droplets and fall into the interior of the exhaust gas purification vessel 3. After the exhaust gas is treated, the gas can be discharged through the gas discharge pipe 6, and the treated liquid can open the solenoid valve 8 and be discharged from the liquid discharge pipe 7. A filter element 22 is installed above the mounting plate 23. The mounting plate 23 is installed on the filter box 5 by bolts. The filter element 22 can perform coarse filtration on the incoming exhaust gas and block solid impurities in the gas.
[0038] In this embodiment, the sulfuric acid mist waste gas impurity treatment filter assembly 2 also includes a cam 27, a connecting frame 28, a limiting sealing slide rod 29, and a cleaning brush 30. The cam 27 is fixedly installed on one side of the turntable 26, the connecting frame 28 is located on the outside of the cam 27, the limiting sealing slide rod 29 is slidably installed on the inside of the filter box 5, and the cleaning brush 30 is fixedly installed on the top of the limiting sealing slide rod 29. The cleaning brush 30 abuts against the filter element 22.
[0039] In this embodiment, the sulfuric acid mist waste gas impurity treatment filter assembly 2 also includes a synchronous pulley 31 and a synchronous belt 32. The synchronous pulley 31 is fixedly installed on the outside of the rotating shaft 25 and the drive shaft 12, and the synchronous belt 32 is tensioned and sleeved on the outside of the synchronous pulley 31.
[0040] In this embodiment, a guide groove is provided at the bottom of the filter box 5, and the limiting sealing slide rod 29 is slidably installed on the inner side of the guide groove. The guide groove facilitates the limiting sealing slide rod 29 to be limited, and ensures a good sealing effect at the connection between the limiting sealing slide rod 29 and the filter box 5, which can prevent exhaust gas leakage. It also allows the limiting sealing slide rod 29 to only perform reciprocating linear motion after being subjected to force, and drives the cleaning brush 30 to clean the air inlet surface of the filter element 22.
[0041] In this embodiment, a connecting groove is provided on one side of the connecting frame 28, and the cam 27 fits into the connecting groove; the connecting groove facilitates the cam 27 to drive the limited sealing slide rod 29 to undergo force movement through the connecting groove and the connecting frame 28 after rotation.
[0042] In this embodiment, a flow channel is provided on the inner side of the connecting shaft 15 and the fixed pipe 17, and the spray head 18 is connected to the flow channel; the control motor 11 starts to drive the drive shaft 12 and the stirring rod 13 to rotate. The stirring rod 13 can stir and mix the solution, and the water pump 19 can transmit the solution to the connecting shaft 15 through the solution transmission hard pipe 20 and the rotary joint 14. Both the connecting shaft 15 and the fixed pipe 17 are provided with flow channels, which can allow the solution to be transmitted to the spray head 18 for spraying.
[0043] The specific operation involves adjusting the solution for treating sulfuric acid mist waste gas into the treatment solution mixing tank 9, starting the control motor 11 to drive the drive shaft 12 and stirring rod 13 to rotate. The stirring rod 13 can stir and mix the solution, and the water pump 19 can transmit the solution through the solution transmission rigid pipe 20 and rotary joint 14 to the connecting shaft 15. Both the connecting shaft 15 and the fixed pipe 17 are provided with flow channels, allowing the solution to be transmitted to the spray head 18 for spraying. After the drive shaft 12 rotates, it can drive the rotary joint 14 to rotate through the bevel gear 16. The rotary joint 14 is rotatably connected to the solution transmission rigid pipe 20 and the connecting shaft 15, which can drive the connecting shaft 15, the fixed pipe 17 and the spray head 18 to rotate at high speed, so that the sprayed solution can be fully mixed with the incoming waste gas. The demisting mesh 21 can capture the mist and allow the mist to form water droplets that fall into the waste gas purification tank 3. After the waste gas is treated, the gas can be discharged through the gas discharge pipe 6. The treated liquid can open the solenoid valve 8 and be discharged from the liquid discharge pipe 7. A filter element 22 is installed on the top of the mounting plate 23. The mounting plate 23 is installed on the filter box 5 by bolts. The filter element 22 can perform coarse filtration on the incoming waste gas, blocking solid impurities in the gas. After the drive shaft 12 rotates, it can drive the rotating shaft 25 to rotate through the synchronous pulley 31 and the synchronous belt 32. After the rotating shaft 25 rotates, it can drive the turntable 26 and the cam 27 to rotate. The cam 27 can cooperate with the connecting frame 28 to drive the limiting sealing slide rod 29 and the cleaning brush 30, which are limited by the filter box 5, to slide back and forth in a straight line. The cleaning brush 30 can clean the air inlet surface of the filter element 22, which can effectively prevent impurities from accumulating in front of the filter element 22 and causing low gas entry efficiency. However, smaller impurities may enter the filter element 22 and cause blockage. The device can remove the filter element 22 for rinsing, so that the device has a better treatment effect on waste gas.
[0044] It should be noted that although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sulfuric acid mist exhaust gas purification device, characterized in that, include: Waste gas purification vessel (3), with a waste gas inlet pipe (4) fixedly installed on the inner side of the waste gas purification vessel (3), and a treatment solution mixing box (9) fixedly installed at the bottom of the waste gas purification vessel (3). A sulfuric acid mist waste gas spray purification component (1) is provided on the waste gas purification vessel (3) and the treatment solution mixing box (9). The sulfuric acid mist exhaust gas spray purification assembly (1) includes a motor (11), a drive shaft (12), a stirring rod (13), a rotary joint (14), and a connecting shaft (15). The motor (11) is fixedly installed on one side of the treatment solution mixing tank (9). The drive shaft (12) is fixedly installed at the output end of the motor (11). The stirring rod (13) is fixedly installed around the outside of the drive shaft (12). The rotary joint (14) is rotatably installed inside the exhaust gas purification vessel (3). The connecting shaft (15) is fixedly installed on the top of the rotary joint (14).
2. The sulfuric acid mist exhaust gas purification device according to claim 1, characterized in that, A gas discharge pipe (6) is fixedly installed on the top of the waste gas purification vessel (3), a liquid discharge pipe (7) is fixedly installed on the bottom of the waste gas purification vessel (3), and a solenoid valve (8) is fixedly installed on the outside of the liquid discharge pipe (7).
3. The sulfuric acid mist exhaust gas purification device according to claim 1, characterized in that, A filter box (5) is fixedly installed on one side of the exhaust gas inlet pipe (4), and a sulfuric acid mist exhaust gas spray purification component (1) and a filter box (5) are provided with a sulfuric acid mist exhaust gas debris treatment filter component (2).
4. The sulfuric acid mist exhaust gas purification device according to claim 1, characterized in that, The sulfuric acid mist exhaust gas spray purification assembly (1) also includes a bevel gear (16), a fixed pipe (17), a spray head (18), a water pump (19), and a solution transmission hard pipe (20). The bevel gear (16) is fixedly installed on the outside of the drive shaft (12) and the rotary joint (14), and two adjacent bevel gears (16) mesh with each other. The fixed pipe (17) is fixedly installed around the outside of the connecting shaft (15). Multiple spray heads (18) are fixedly installed on the outside of the fixed pipe (17). The water pump (19) is fixedly installed on one side of the treatment solution mixing tank (9). The suction end of the water pump (19) is connected to the treatment solution mixing tank (9). One end of the solution transmission hard pipe (20) is fixedly installed at the output end of the water pump (19), and the other end of the solution transmission hard pipe (20) is rotatably installed at the bottom of the rotary joint (14).
5. The sulfuric acid mist exhaust gas purification device according to claim 3, characterized in that, The sulfuric acid mist waste gas impurity treatment filter assembly (2) includes a demisting wire mesh (21), a filter element (22), a mounting plate (23), a fixing plate (24), a rotating shaft (25), and a turntable (26). The demisting wire mesh (21) is fixedly installed inside the waste gas purification vessel (3). The filter element (22) is slidably installed inside the filter box (5). The mounting plate (23) is fixedly installed on the top of the filter element (22). The mounting plate (23) is installed on the top of the filter box (5) by bolts. The fixing plate (24) is fixedly installed on the bottom of the filter box (5). The rotating shaft (25) is rotatably installed inside the fixing plate (24). The turntable (26) is fixedly installed on one side of the rotating shaft (25).
6. The sulfuric acid mist exhaust gas purification device according to claim 5, characterized in that, The sulfuric acid mist waste gas impurity treatment filter assembly (2) also includes a cam (27), a connecting frame (28), a limiting sealing slide rod (29), and a cleaning brush (30). The cam (27) is fixedly installed on one side of the turntable (26), the connecting frame (28) is located on the outside of the cam (27), the limiting sealing slide rod (29) is slidably installed on the inside of the filter box (5), and the cleaning brush (30) is fixedly installed on the top of the limiting sealing slide rod (29). The cleaning brush (30) abuts against the filter element (22).
7. The sulfuric acid mist exhaust gas purification device according to claim 5, characterized in that, The sulfuric acid mist waste gas impurity treatment filter assembly (2) also includes a synchronous pulley (31) and a synchronous belt (32). The synchronous pulley (31) is fixedly installed on the outside of the rotating shaft (25) and the drive shaft (12), and the synchronous belt (32) is tensioned and sleeved on the outside of the synchronous pulley (31).
8. The sulfuric acid mist exhaust gas purification device according to claim 6, characterized in that, The bottom of the filter box (5) is provided with a guide groove, and the limiting sealing rod (29) is slidably installed on the inner side of the guide groove.
9. A sulfuric acid mist exhaust gas purification device according to claim 6, characterized in that, A connecting groove is provided on one side of the connecting frame (28), and the cam (27) fits into the connecting groove.
10. A sulfuric acid mist exhaust gas purification device according to claim 4, characterized in that, The inner sides of the connecting shaft (15) and the fixed pipe (17) are provided with flow grooves, and the spray head (18) is connected to the flow grooves.