A safe coal chemical rectifying device
By installing baffles and guide channels inside the reactor, the problem of liquid water droplet reflux was solved, improving the recovery rate of distillation products and equipment safety, and avoiding resource waste and corrosion.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO SPECIAL STEEL CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-07-03
AI Technical Summary
In existing distillation units, some liquid water droplets flow back into the reactor during the steam transport process, resulting in resource waste and posing equipment corrosion and safety hazards.
An inner cavity is set inside the upper tank of the reactor, and multiple baffles are set on the inner wall of the cavity along the circumference of the exhaust pipe to form a flow-guiding gap, which guides the liquid water droplets to the collection tank. The water droplets are then guided to the collection tank through the flow guide channel and the flow guide surface for collection, and discharged through the collection pipe.
It improves the recovery rate of distillation products, reduces equipment corrosion and safety hazards, and enhances safety.
Smart Images

Figure CN224442980U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coal chemical distillation technology, specifically to a safe coal chemical distillation device. Background Technology
[0002] Coal chemical industry refers to the process of using coal as raw material and chemically processing it into gaseous, liquid, and solid fuels and chemicals. It mainly includes coal gasification, liquefaction, dry distillation, as well as tar processing and calcium carbide acetylene chemical industry. In the coal chemical processing process, the chemical structure of the organic matter in coal is a macromolecular structure with aromatic-based fused rings as the core unit, connected by bridging bonds, and containing various functional groups. Through thermal processing and catalytic processing, coal can be converted into various fuels and chemical products. Coal chemical processing requires the use of coal chemical distillation equipment.
[0003] Existing distillation apparatuses include a reaction vessel and a distillation column. The reaction vessel is located at the bottom of the distillation column, and the reaction vessel and the inner cavity of the distillation column are vertically connected. The reaction vessel is used to heat the coal product mixture to generate steam, and the distillation column is used to condense and collect the steam generated in the reaction vessel. However, when the steam is fed into the distillation column from the reaction vessel, it must be transported through pipelines. This causes some steam to come into contact with the inner wall of the pipeline and form liquid water droplets prematurely. These liquid water droplets will flow back into the reaction vessel, resulting in resource waste and hindering the improvement of the distillation product recovery rate. At the same time, the condensate dissolves acidic gases such as hydrogen sulfide, which not only easily causes equipment corrosion, but also creates local negative pressure effects and water hammer effects after steam condensation, posing safety hazards. Improper operation, inadequate drainage, or inadequate emergency response can lead to safety accidents. Utility Model Content
[0004] This invention provides a safe coal chemical distillation device that overcomes some or all of the defects of the prior art.
[0005] According to the present invention, a safe coal chemical distillation device includes a main body, which includes a reactor and a distillation column. The reactor includes a lower tank and an upper tank. The upper tank has an inner cavity. An exhaust pipe is formed on the top wall of the upper tank, connecting the inner cavity of the distillation column to the inner cavity. A collection part is formed on the bottom wall of the upper tank, and a collection trough communicating with the inner cavity is formed on the top wall of the collection part. Multiple baffles are formed on the inner wall of the inner cavity, arranged circumferentially along the exhaust pipe. A flow-guiding gap is formed between adjacent baffles, which is used to guide liquid water droplets on the inner wall of the inner cavity to the collection trough for collection.
[0006] By setting an inner cavity inside the upper tank and setting multiple baffles along the circumference of the exhaust pipe on the inner wall of the inner cavity to form a flow-guiding gap, the steam that comes into contact with the exhaust pipe and the inner cavity in advance can be effectively guided into the collection tank as liquid water droplets, avoiding the liquid water droplets flowing back into the reactor and affecting the coal product mixture, thus improving the recovery rate and distillation effect of the distillation products.
[0007] Preferably, an inwardly recessed guide groove is formed on the side of the partition away from the inner wall of the cavity, and a guide surface corresponding to the collection groove is formed at the bottom wall of the guide groove.
[0008] The above structure allows liquid water droplets formed on the outer wall of one side of the inner wall of the partition cavity to be guided through the guide channel, and the water droplets can be guided into the collection tank for collection through the guide channel and the guide surface, thus improving the collection effect.
[0009] Understandably, the guide channel allows liquid water droplets that condense on the inner wall of the cavity to be quickly guided into the guide channel, reducing the time the water droplets stay on the outer wall of the partition.
[0010] Preferably, a collection pipe is formed on the outer wall of the collection section, which communicates with the collection tank, and the collection pipe is used to drain the liquid water in the collection tank.
[0011] The above structure allows liquid water droplets in the collection tank to be discharged in a timely manner, preventing them from accumulating in the collection tank.
[0012] Preferably, a recess is formed at the bottom wall of the collection tank corresponding to the collection pipe, and an inclined portion is formed at the bottom wall of the collection tank in the direction of the recess.
[0013] The above structure allows the liquid water collected in the collection tank to better accumulate at the inclined section, thereby improving the fluidity of the liquid water collected in the collection tank.
[0014] Preferably, the bottom wall of the inner wall of the collecting tube is lower than the bottom wall of the recess, and the recess is inclined towards the collecting tube.
[0015] The above structure allows the liquid water that accumulates at the sloping part to be guided into the collection tank along the concave part for discharge, further improving the water flow and thus improving drainage efficiency.
[0016] Preferably, the top wall of the collection tank has an inclined surface corresponding to the guide surface, and the top wall of the baffle has a guide portion that is inclined outward along the circumference of the exhaust pipe.
[0017] The inclined surface design allows water droplets flowing down the guide channel and inner wall of the cavity to be better guided into the collection tank for collection. The inclined surface design also allows water droplets generated on the inner wall of the exhaust pipe to flow into the collection tank more effectively, thus improving the collection efficiency. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of a safe coal chemical distillation unit.
[0019] Figure 2 This is a schematic diagram of the internal cavity, partition, and flow channel structure of a safe coal chemical distillation device.
[0020] Figure 3 This is a schematic diagram of the overall side view cross-sectional structure of a safe coal chemical distillation unit.
[0021] Figure 4 This is a top-view cross-sectional structural diagram of a safe coal chemical distillation unit. Detailed Implementation
[0022] To further understand the content of this utility model, a detailed description of the utility model is provided in conjunction with the embodiments. It should be understood that the embodiments are merely illustrative and not limiting of the utility model.
[0023] Example 1
[0024] Please see Figure 1-4 This embodiment provides a safe coal chemical distillation device, which includes a device body 100. The device body 100 includes a reactor and a distillation column. The reactor includes a lower tank and an upper tank 110. An inner cavity 210 is formed inside the upper tank 110. An exhaust pipe 140 is formed on the top wall of the upper tank 110, connecting the inner cavity of the distillation column and the inner cavity 210. A collection part 120 is formed on the bottom wall of the upper tank 110. A collection tank 310 communicating with the inner cavity 210 is formed on the top wall of the collection part 120. A plurality of baffles 220 are formed on the inner wall of the inner cavity 210, arranged circumferentially along the exhaust pipe 140. A flow-guiding gap 230 is formed between adjacent baffles 220. The flow-guiding gap 230 is used to guide liquid water droplets on the inner wall of the inner cavity 210 to the collection tank 310 for collection.
[0025] The safe coal chemical distillation device of this embodiment, by setting an inner cavity 210 inside the upper tank 110, and setting multiple baffles 220 along the circumference of the exhaust pipe 140 on the inner wall of the inner cavity 210 to form a flow-guiding gap 230, can effectively guide the steam that comes into contact with the exhaust pipe 140 and the inner cavity 210 in advance to form liquid water droplets and guide them to the collection tank 310. This avoids the liquid water droplets flowing back into the reaction vessel and affecting the coal product mixture, thereby improving the recovery rate and distillation effect of the distillation products.
[0026] In this embodiment, a recessed guide groove 360 is formed on the side of the partition 220 away from the inner wall of the inner cavity 210, and a guide surface corresponding to the collection groove 310 is formed at the bottom wall of the guide groove 360.
[0027] With the above structure, liquid water droplets formed on the outer wall of one side of the inner wall of the cavity 210 of the partition 220 can be guided through the guide groove 360, and the water droplets can be guided into the collection tank 310 for collection through the guide groove 360 and the guide surface, thereby improving the collection effect.
[0028] Understandably, the guide channel 360 allows the liquid water droplets that condense on the inner wall of the inner cavity 210 to be quickly guided into the guide channel 360, reducing the residence time of the water droplets on the outer wall of the partition 220.
[0029] In this embodiment, a collection pipe 130 communicating with the collection tank 310 is formed on the outer wall of the collection part 120. The collection pipe 130 is used to discharge liquid water in the collection tank 310.
[0030] The above structure allows liquid water droplets in the collection tank 310 to be discharged in a timely manner, preventing them from accumulating in the collection tank 310.
[0031] In this embodiment, a recess 330 is formed on the bottom wall of the collection tank 310 corresponding to the collection tube 130, and an inclined portion 340 is formed on the bottom wall of the collection tank 310 in the direction of the recess 330.
[0032] The above structure allows the liquid water collected in the collection tank 310 to better accumulate at the inclined section 340, thereby improving the fluidity of the liquid water collected in the collection tank 310.
[0033] In this embodiment, the bottom wall of the inner wall of the collection tube 130 is lower than the bottom wall of the recess 330, and the recess 330 is inclined towards the collection tube 130.
[0034] The above structure allows the liquid water that accumulates at the inclined section 340 to be guided into the collection tank 310 along the concave section 330 for discharge, further improving the fluidity of the water and thus improving the drainage efficiency.
[0035] In this embodiment, a slope 320 corresponding to the guide surface is formed on the top wall of the collection tank 310, and a guide portion 350 is formed on the top wall of the partition plate 220, which is inclined outward along the circumference of the exhaust pipe 140.
[0036] By setting the inclined surface 320, the water droplets flowing down along the guide groove 360 and the inner wall of the inner cavity 210 can be better guided into the collection tank 310 for collection. By setting the inclined surface 320, the water droplets generated on the inner wall of the exhaust pipe 140 can flow into the collection tank 310 along the inner cavity 210, thus improving the collection effect.
[0037] It is readily understood that those skilled in the art can combine, split, or reorganize the embodiments provided in this application to obtain other embodiments, all of which do not exceed the protection scope of this application.
[0038] The present invention and its embodiments have been described above illustratively. This description is not restrictive, and the embodiments shown are only part of the embodiments of the present invention. The actual structure is not limited to this. Therefore, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. A safe coal chemical rectifying device, characterized in that, The device includes a main body (100), which includes a reactor and a distillation column. The reactor includes a lower tank and an upper tank (110). An inner cavity (210) is formed inside the upper tank (110). An exhaust pipe (140) is formed on the top wall of the upper tank (110) to connect the inner cavity of the distillation column with the inner cavity (210). A collection part (120) is formed on the bottom wall of the upper tank (110). A collection trough (310) communicating with the inner cavity (210) is formed on the top wall of the collection part (120). Multiple baffles (220) are formed on the inner wall of the inner cavity (210) and arranged circumferentially along the exhaust pipe (140). A drainage gap (230) is formed between adjacent baffles (220) to drain liquid water droplets on the inner wall of the inner cavity (210) to the collection tank (310) for collection.
2. The safe coal chemical rectifying device according to claim 1, characterized in that: A recessed guide groove (360) is formed on the side of the partition (220) away from the inner wall of the inner cavity (210), and a guide surface corresponding to the collection groove (310) is formed at the bottom wall of the guide groove (360).
3. The safe coal chemical distillation apparatus according to claim 1, characterized in that: A collection pipe (130) communicating with the collection tank (310) is formed on the outer wall of the collection section (120). The collection pipe (130) is used to discharge liquid water droplets in the collection tank (310).
4. The safe coal chemical rectifying device according to claim 3, characterized in that: A recess (330) is formed at the bottom wall of the collection tank (310) corresponding to the collection pipe (130), and an inclined portion (340) is formed at the bottom wall of the collection tank (310) in the direction of the recess (330).
5. The safe coal chemical rectifying device according to claim 4, characterized in that: The bottom wall of the inner wall of the collecting pipe (130) is lower than the bottom wall of the recess (330), and the recess (330) is inclined towards the collecting pipe (130).
6. The safe coal chemical rectifying device according to claim 2, characterized in that: The top wall of the collection tank (310) has an inclined surface (320) corresponding to the guide surface, and the top wall of the baffle (220) has a guide portion (350) that is inclined outward along the circumference of the exhaust pipe (140).