A microwave synthesizer for benzalkonium chloride

By setting up a motor and screw system in the microwave synthesizer to fix the reaction chamber, and combining it with ultraviolet lamp temperature control, the problem of fixing glass fork tubes of different diameters was solved, the reaction time was shortened, and the reaction efficiency and practicality of the equipment were improved.

CN224442998UActive Publication Date: 2026-07-03RUGAO WANLI CHEM IND
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
RUGAO WANLI CHEM IND
Filing Date
2025-07-15
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

Existing microwave synthesizers cannot effectively fix glass fork tubes of different diameters, resulting in slower contact and reaction of reactants under microwave radiation, thus prolonging the reaction time.

Method used

By setting up motor one in conjunction with a bidirectional screw, the sliding connecting frame is driven to fix the arc-shaped fixed frame to the reaction chamber. With the help of the sliding base and slide plate, the reaction chamber is moved to the bottom of the stirrer. Motor two, connecting rod and telescopic rod are used to make the stirrer run at different speeds. At the same time, the installation groove and ultraviolet lamp are used for temperature control.

Benefits of technology

This technology enables the effective fixing of glass fork tubes of different diameters, shortens the reaction time, and improves the reaction efficiency and the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a microwave synthesizer for benzalkonium chloride, relating to the field of microwave synthesizer technology. The synthesizer includes a microwave synthesizer with an opening and closing door on its surface, a controller on one side of the door, an exhaust pipe on one side of its top, a fixed reaction mechanism inside, and a heating mechanism on its back. This utility model uses a motor with a bidirectional screw to drive a sliding connecting frame, fixing the reaction chamber in an arc-shaped manner. Simultaneously, a sliding block and a sliding plate move the reaction chamber directly below the stirrer. A second motor, with the assistance of a connecting rod and a telescopic rod, allows the stirrer to operate at different speeds, accelerating the contact and reaction of the reactants under microwave radiation and effectively shortening the synthesis reaction time of benzalkonium chloride.
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Description

Technical Field

[0001] This utility model relates to the field of microwave synthesizer technology, specifically to a microwave synthesizer for benzalkonium chloride. Background Technology

[0002] Benzalkonium chloride is a medical disinfectant mainly used for preoperative skin disinfection, mucous membrane and wound disinfection. Microwave synthesis instruments utilize microwaves as an energy source. When microwaves interact with the molecules of matter, molecular polarization, orientation, friction, collision, and absorption of microwave energy produce a thermal effect. Microwave heating is the process by which an object absorbs microwaves and generates heat. Heating begins simultaneously from the inside and outside of the object, achieving simultaneous heating from the inside out. Due to the excellent heating performance of microwave heating, it is often used as a heating instrument in the synthesis and manufacturing of benzalkonium chloride.

[0003] Chinese Patent Publication No. CN218485947U discloses a microwave synthesizer for benzalkonium chloride. The technical solution provided in this patent document is as follows: This invention utilizes an annular gasbag that is inflated to fit the diameter of a glass fork tube. Friction then fixes the glass fork tube inside the conduit opening, enabling the microwave synthesizer to accommodate glass fork tubes of different diameters, thus improving its practicality. A spring, after being compressed and then rebounding, moves a clamping plate towards the bottom of the flask, fixing the bottom of the flask. A sliding stop then blocks the front and rear of the flask's fork opening, preventing the flask from shaking. This design allows for the fixation of flasks of different sizes, preventing tipping during vigorous reactions, reducing benzalkonium chloride loss, and lowering the risks associated with benzalkonium chloride synthesis.

[0004] To address the issue of fixed-size conduit openings at the top of existing microwave synthesizers, which prevent the connection of glass fork tubes of varying diameters to the flask top and thus affect the synthesizer's practicality, current technology involves injecting gas into an annular gasbag to allow it to expand inwards and fit the glass fork tube according to its diameter. However, this method still results in slower contact and reaction of the reactants under microwave radiation, leading to increased reaction time. Utility Model Content

[0005] The purpose of this invention is to provide a microwave synthesizer for benzalkonium chloride to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A microwave synthesizer for benzalkonium chloride includes a microwave synthesizer, the surface of which is provided with an opening and closing door, a controller is provided on one side of the opening and closing door, and an exhaust pipe is provided on one side of the top of the microwave synthesizer.

[0008] The microwave synthesizer has a fixed reaction mechanism inside and a heating mechanism on its back.

[0009] The fixed reaction mechanism includes a sliding plate, a sliding base, a fixed plate, a bidirectional screw, a motor one, a slide groove, a sliding connecting frame, an arc-shaped fixed frame, a motor two, a connecting rod, a telescopic rod, and a stirrer. The sliding plate is fixedly installed on the bottom surface of the microwave synthesizer. A sliding base is movably installed on the surface of the sliding plate. Fixed plates are welded to both sides of one end of the sliding base. A bidirectional screw is movably connected to the surface of the fixed plate. Motor one is fixedly connected to the input end of the bidirectional screw. A slide groove is formed on one side surface of the sliding base. A sliding connecting frame is movably installed inside the slide groove. An arc-shaped fixed frame is fixedly connected to the output end of the sliding connecting frame. Motor two is fixedly connected to the top of the microwave synthesizer. A connecting rod is fixedly connected to the output end of motor two. A telescopic rod is fixedly connected to the output end of the connecting rod. A stirrer is fixedly connected to the output of the telescopic rod.

[0010] A further improvement of this utility model is that: the surface of the opening and closing door is provided with a glass door, and the surface of the glass door is welded with an opening and closing handle. The opening and closing door is opened and closed in the microwave synthesizer through the opening and closing handle, and the glass door is used to observe the internal situation of the microwave synthesizer.

[0011] A further improvement of this utility model is that the controller consists of a control screen and control buttons. The controller, together with the control screen and control buttons, is used to control and observe the temperature inside the microwave synthesizer.

[0012] A further improvement of this utility model is that: the sliding connecting frame is threadedly connected to the surface of the bidirectional screw, the connecting rod extends into the interior of the microwave synthesizer, and the motor cooperates with the bidirectional screw to drive the sliding connecting frame to fix the arc-shaped fixing frame to fix the reaction chamber.

[0013] A further improvement of this utility model is that the stirrer is positioned directly above the slide block, and the stirrer stirs the raw materials inside the reaction chamber.

[0014] A further improvement of this utility model is that the heating mechanism includes a mounting groove, an ultraviolet lamp, and a back plate. The mounting groove is located inside the microwave synthesizer. An ultraviolet lamp is fixedly installed inside the mounting groove. A back plate is fixedly installed on the back of the mounting groove. The mounting groove is used to install the ultraviolet lamp, which heats and cools the reaction chamber.

[0015] A further improvement of this utility model is that: the surface of the back plate is hinged with bolts, the front of the mounting groove is covered with protective glass, and the back plate and bolts facilitate installation and disassembly.

[0016] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0017] 1. This utility model provides a microwave synthesizer for benzalkonium chloride. By setting up a motor one in conjunction with a bidirectional screw to drive a sliding connecting frame, the arc-shaped fixing frame is fixed to the reaction chamber. At the same time, in conjunction with a sliding base and a sliding plate, the reaction chamber is moved to the underside of the stirrer. Then, a motor two in conjunction with a connecting rod and a telescopic rod allows the stirrer to run at different speeds, which accelerates the full contact and reaction of the reactants under microwave radiation and can effectively shorten the synthesis reaction time of benzalkonium chloride.

[0018] 2. This utility model provides a microwave synthesizer for benzalkonium chloride. By setting an installation slot and using an ultraviolet lamp, the temperature is transferred to the cavity. With the help of a back plate, it is convenient to replace and maintain the ultraviolet lamp, ensuring its high efficiency during operation and improving the practicality of the equipment. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0021] Figure 3 This utility model Figure 2 Enlarged view of the structure at point A in the middle;

[0022] Figure 4 This is a schematic diagram of the back structure of this utility model.

[0023] In the diagram: 1. Microwave synthesizer; 11. Opening and closing door; 12. Controller; 13. Exhaust pipe; 2. Fixed reaction mechanism; 21. Slide plate; 22. Slide seat; 23. Fixing plate; 24. Bidirectional screw; 25. Motor 1; 26. Slide groove; 27. Sliding connecting frame; 28. Arc-shaped fixing frame; 29. ​​Motor 2; 210. Connecting rod; 211. Telescopic rod; 212. Stirrer; 3. Heating mechanism; 31. Mounting groove; 32. Ultraviolet lamp; 33. Back plate. Detailed Implementation

[0024] The present invention will be further described in detail below with reference to embodiments:

[0025] Please see Figure 1-4 The present invention provides the following technical solution:

[0026] Example 1: This example provides a microwave synthesizer for benzalkonium chloride, including a microwave synthesizer 1. The surface of the microwave synthesizer 1 is provided with an opening and closing door 11, and a controller 12 is provided on one side of the opening and closing door 11. An exhaust pipe 13 is provided on one side of the top of the microwave synthesizer 1. A fixed reaction mechanism 2 is provided inside the microwave synthesizer 1, and a heating mechanism 3 is provided on the back of the microwave synthesizer 1. The fixed reaction mechanism 2 includes a sliding plate 21, a sliding base 22, a fixing plate 23, a bidirectional screw 24, a first motor 25, a sliding groove 26, a sliding connecting frame 27, an arc-shaped fixing frame 28, a second motor 29, a connecting rod 210, a telescopic rod 211, and a stirrer 21. 2. A sliding plate 21 is fixedly installed on the bottom surface of the microwave synthesizer 1. A slide block 22 is movably installed on the surface of the sliding plate 21. Fixing plates 23 are welded to both sides of one end of the slide block 22. A bidirectional screw 24 is movably connected to the surface of the fixing plate 23. A motor 25 is fixedly connected to the input end of the bidirectional screw 24. A sliding groove 26 is opened on one side surface of the slide block 22. A sliding connecting frame 27 is movably installed inside the sliding groove 26. An arc-shaped fixing frame 28 is fixedly connected to the output end of the sliding connecting frame 27. A second motor 29 is fixedly connected to the top of the microwave synthesizer 1. A connecting rod 210 is fixedly connected to the output end of the second motor 29. The output end of the connecting rod 210 is fixedly connected to... A telescopic rod 211 is connected to the microwave synthesizer 1, and a stirrer 212 is fixedly connected to the output of the telescopic rod 211. A glass door is provided on the surface of the opening and closing door 11, and an opening and closing handle is welded to the surface of the glass door. The opening and closing door 11 is opened and closed via the opening and closing handle in the microwave synthesizer 1. The glass door is used to observe the internal conditions of the microwave synthesizer 1. The controller 12 consists of a control panel and control buttons. The controller 12, in conjunction with the control panel and control buttons, is used to control and observe the temperature inside the microwave synthesizer 1. A sliding connecting frame 27 is threadedly connected to the surface of a bidirectional screw 24. The connecting rod 210 extends into the interior of the microwave synthesizer 1. A motor 25, in conjunction with the bidirectional screw 24, enables the sliding connecting frame 27 to... The arc-shaped fixing frame 28 is used to fix the reaction chamber. The stirrer 212 is set directly above the slide 22. The stirrer 212 stirs the raw materials inside the reaction chamber. By setting the motor 25 in conjunction with the bidirectional screw 24, the sliding connecting frame 27 is driven to fix the arc-shaped fixing frame 28 to the reaction chamber. At the same time, in conjunction with the slide 22 and the sliding plate 21, the reaction chamber is moved to directly below the stirrer 212. Then, the motor 29 in conjunction with the connecting rod 210 and the telescopic rod 211 allows the stirrer 212 to run at different speeds, which accelerates the full contact and reaction of the reactants under microwave radiation and can effectively shorten the synthesis reaction time of benzalkonium chloride.

[0027] Example 2: Based on Example 1, this utility model provides a technical solution: Preferably, the heating mechanism 3 includes a mounting groove 31, an ultraviolet lamp 32, and a back plate 33. The mounting groove 31 is located inside the microwave synthesizer 1. The ultraviolet lamp 32 is fixedly installed inside the mounting groove 31. The back plate 33 is fixedly installed on the back of the mounting groove 31. The mounting groove 31 is used to install the ultraviolet lamp 32. The ultraviolet lamp 32 heats and cools the reaction chamber. Bolts are hinged to the surface of the back plate 33. The front of the mounting groove 31 is covered with protective glass. The back plate 33, together with the bolts, facilitates installation and disassembly. By setting the mounting groove 31 in conjunction with the ultraviolet lamp 32, the temperature is transferred to the cavity. With the back plate 33, it is convenient to replace and maintain the ultraviolet lamp 32, ensuring its high efficiency during operation and improving the practicality of the equipment.

[0028] The working principle of the microwave synthesizer used for benzalkonium chloride will be explained in detail below.

[0029] like Figure 1-4 As shown, when using this equipment, the raw materials are first placed into the corresponding reaction chamber. The motor 25, in conjunction with the bidirectional screw 24, drives the sliding connecting frame 27, which in turn fixes the arc-shaped fixing frame 28 to the reaction chamber. Simultaneously, with the help of the sliding base 22 and the sliding plate 21, the reaction chamber is moved directly below the stirrer 212. Then, the motor 29, in conjunction with the connecting rod 210 and the telescopic rod 211, allows the stirrer 212 to operate at different speeds, accelerating the contact and reaction of the reactants under microwave radiation. This effectively shortens the synthesis reaction time of benzalkonium chloride. The installation groove 31, in conjunction with the ultraviolet lamp 32, transfers the temperature into the chamber. The back plate 33 facilitates the replacement and maintenance of the ultraviolet lamp 32, ensuring its high efficiency during operation and improving the practicality of the equipment.

[0030] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A microwave synthesizer for benzalkonium chloride, comprising a microwave synthesizer (1), characterized in that: The surface of the microwave synthesizer (1) is provided with an opening and closing door (11), a controller (12) is provided on one side of the opening and closing door (11), and an exhaust pipe (13) is provided on one side of the top of the microwave synthesizer (1). The microwave synthesizer (1) is equipped with a fixed reaction mechanism (2) inside, and a heating mechanism (3) is provided on the back of the microwave synthesizer (1). The fixed reaction mechanism (2) includes a slide plate (21), a slide base (22), a fixing plate (23), a bidirectional screw (24), a motor (25), a slide groove (26), a sliding connecting frame (27), an arc-shaped fixing frame (28), a motor (29), a connecting rod (210), a telescopic rod (211), and a stirrer (212). The slide plate (21) is fixedly installed on the bottom surface of the microwave synthesizer (1). The slide base (22) is movably installed on the surface of the slide plate (21). The fixing plate (23) is welded to both sides of one end of the slide base (22). The bidirectional screw (24) is movably connected to the surface of the fixing plate (23). The input end of the bidirectional screw (24) is fixedly connected to a motor (25). A sliding groove (26) is provided on one side surface of the slide (22). A sliding connecting frame (27) is movably installed inside the sliding groove (26). An arc-shaped fixing frame (28) is fixedly connected to the output end of the sliding connecting frame (27). A motor (29) is fixedly connected to the top of the microwave synthesizer (1). A connecting rod (210) is fixedly connected to the output end of the motor (29). A telescopic rod (211) is fixedly connected to the output end of the connecting rod (210). A stirrer (212) is fixedly connected to the output of the telescopic rod (211).

2. A microwave synthesizer for benzalkonium chloride as claimed in claim 1, wherein: The surface of the opening and closing door (11) is provided with a glass door, and the surface of the glass door is welded with an opening and closing handle.

3. The microwave synthesizer for benzalkonium chloride according to claim 1, characterized in that: The controller (12) consists of a control panel and control buttons.

4. A microwave synthesizer for benzalkonium chloride as claimed in claim 1, wherein: The sliding connecting frame (27) is threaded onto the surface of the bidirectional screw (24), and the connecting rod (210) extends into the interior of the microwave synthesizer (1).

5. A microwave synthesizer for benzalkonium chloride as claimed in claim 1, wherein: The stirrer (212) is positioned directly above the slide (22).

6. A microwave synthesizer for benzalkonium chloride as claimed in claim 4, wherein: The heating mechanism (3) includes a mounting slot (31), an ultraviolet lamp (32) and a back plate (33). The mounting slot (31) is located inside the microwave synthesizer (1). An ultraviolet lamp (32) is fixedly installed inside the mounting slot (31). A back plate (33) is fixedly installed on the back of the mounting slot (31).

7. A microwave synthesizer for benzalkonium chloride as claimed in claim 6, wherein: The back plate (33) is hinged with bolts, and the front of the mounting groove (31) is covered with protective glass.