Clutch plate machining apparatus

Abstract

This utility model discloses a clutch pressure plate processing device, relating to the field of machining equipment technology. It includes a base, on which a processing box is mounted. The processing box includes a housing, inside which a clutch pressure plate is disposed. A limit ring is fixedly connected to the inner wall of the housing, and a positioning ring is disposed on the inner side of the limit ring. The positioning ring is equipped with a positioning mechanism for fixing the clutch pressure plate. A cleaning mechanism is disposed at the bottom of the inner wall of the housing. In this device, the positioning mechanism adopts a design of a telescopic column, a compression spring, and a preload head, which can adaptively adjust according to the size of the clutch pressure plate, improving clamping stability and ensuring that clutch pressure plates of different sizes can be processed smoothly on this device. In addition, before processing, the clutch pressure plate is cleaned with a cleaning sponge, which can effectively remove stains and oil from the surface of the clutch pressure plate, improving the quality of subsequent coating processing.

Description

Technical Field

[0001] This utility model relates to the field of mechanical processing equipment technology, and in particular to a clutch pad processing equipment. Background Technology

[0002] The clutch plate (commonly known as a pressure plate or pressure disc) is the core component of the clutch assembly, installed between the clutch cover and the friction plates. When the clutch is engaged, the pressure of a spring or diaphragm spring presses the friction plates firmly against the flywheel surface, creating a frictional torque that transmits engine power to the transmission input shaft. In the field of mechanical manufacturing, the clutch plate is a key component in the transmission systems of automobiles, construction machinery, and other equipment; its manufacturing quality directly affects the clutch's performance and service life.

[0003] Currently, during the processing of clutch pressure plates, it is difficult to clamp and position clutch pressure plates of different sizes according to actual needs, which easily leads to uneven coating spraying and affects the processing accuracy. In addition, it is difficult to effectively remove stains and oil stains from the surface of the clutch pressure plate before processing, resulting in insufficient adhesion of the subsequent coating and reducing the processing quality of the clutch pressure plate. To address this, a clutch pressure plate processing device is proposed. Utility Model Content

[0004] The purpose of this utility model is to provide a clutch pad processing equipment, which solves the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a clutch pad processing device, comprising a base, a processing box mounted on the base, the processing box comprising a box body, the box body being fixedly connected to the top of the base, a box cover being hinged to the box body, a limit ring being fixedly connected to the inner wall of the box body, a positioning ring being provided on the inner side of the limit ring, a rotating ring being fixedly connected to the outer wall of the positioning ring, the outer wall of the rotating ring being rotatably connected to the inner wall of the limit ring, a clutch pressure plate being provided inside the positioning ring, a positioning mechanism for fixing the clutch pressure plate being provided on the positioning ring, and a cleaning mechanism being provided at the bottom of the inner wall of the box body.

[0006] Preferably, the positioning mechanism includes a telescopic column, which is fixedly connected to the inner wall of the positioning ring. A pre-tightening head is fixedly connected to the end of the telescopic column away from the positioning ring. A compression spring is fixedly connected to the inner wall of the positioning ring. The compression spring is located on the outer side of the telescopic column. The end of the compression spring away from the positioning ring is fixedly connected to the outer wall of the pre-tightening head. An actuating block is fixedly connected to the top of the pre-tightening head. A sliding groove is provided on the rotating ring. The outer wall of the actuating block is slidably connected to the inner wall of the sliding groove. A rubber pad is fixedly connected to the outer wall of the pre-tightening head on the side away from the telescopic column.

[0007] Preferably, a limiting mechanism is provided at the top of the positioning ring. The limiting mechanism is located on the outside of the positioning ring. The limiting mechanism includes a guide sleeve fixedly connected to the positioning ring. A tension spring is fixedly connected to the inner wall of the guide sleeve. A guide post is fixedly connected to the top of the tension spring. The outer wall of the guide post is slidably connected to the inner wall of the guide sleeve. A limiting plate is fixedly connected to the top of the guide post. The limiting plate is L-shaped. A rubber pad is fixedly connected to the inner side wall of the limiting plate.

[0008] Preferably, a servo motor is fixedly connected to the bottom of the base, and a drive shaft is fixedly connected to the output end of the servo motor, the drive shaft being adapted to the clutch pressure plate.

[0009] Preferably, the cleaning mechanism includes a second servo motor, which is fixedly connected to the bottom of the base. A gear is fixedly connected to the output end of the second servo motor. The gear is located inside the processing box. A gear plate is rotatably connected to the bottom of the inner wall of the box, and the gear plate meshes with the gear.

[0010] Preferably, a positioning plate is fixedly connected to the top of the toothed disc, and a cleaning sponge is provided on the positioning plate.

[0011] Preferably, the bottom of the base is fixedly connected to a support leg.

[0012] Compared with related technologies, the clutch pad processing equipment provided by this utility model has the following advantages:

[0013] This utility model provides a clutch pressure plate processing device. In this device, the positioning mechanism adopts a design of telescopic column, compression spring and preload head. Under the elastic action of compression spring, the preload head can be adaptively adjusted according to the size of clutch pressure plate. The rubber pad improves the friction between the preload head and clutch pressure plate, enhances clamping stability, and ensures that clutch pressure plates of different sizes can be processed smoothly on this device. In addition, after the clutch pressure plate is positioned, the servo motor is started to drive the gear to rotate, and the gear drives the gear plate to rotate. The cleaning sponge can effectively remove the dirt and oil stains on the surface of the clutch pressure plate, improving the quality of the coating processed on its surface in the subsequent process. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the open state structure of this utility model;

[0016] Figure 3 This is an exploded view of the present invention;

[0017] Figure 4 For the present utility model Figure 3 Enlarged view of point A in the middle;

[0018] Figure 5 This is a schematic diagram of the structure at the guide post of this utility model;

[0019] Figure 6 This is a schematic diagram of the structure of the dirt removal mechanism of this utility model.

[0020] In the diagram: 1. Base; 2. Processing box; 201. Box body; 202. Box cover; 3. Limiting ring; 4. Positioning ring; 401. Rotating ring; 402. Slide groove; 5. Positioning mechanism; 501. Telescopic column; 502. Pre-tightening head; 503. Compression spring; 504. Rubber pad one; 505. Actuating block; 6. Limiting mechanism; 601. Guide sleeve; 602. Tension spring; 603. Guide column; 604. Limiting plate; 605. Rubber pad two; 7. Servo motor one; 8. Drive shaft; 9. Cleaning mechanism; 901. Servo motor two; 902. Gear; 903. Gear plate; 904. Positioning plate; 905. Cleaning sponge; 10. Clutch pressure plate; 11. Support leg. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0022] Example:

[0023] Please see Figures 1-6 This utility model provides a technical solution: a clutch pad processing equipment, including a base 1, a support leg 11 fixedly connected to the bottom of the base 1, a processing box 2 provided on the base 1, the processing box 2 including a box body 201, the box body 201 fixedly connected to the top of the base 1, a box cover 202 hinged to the box body 201, a limit ring 3 fixedly connected to the inner wall of the box body 201, a positioning ring 4 provided on the inner side of the limit ring 3, a rotating ring 401 fixedly connected to the outer wall of the positioning ring 4, the outer wall of the rotating ring 401 rotatably connected to the inner wall of the limit ring 3, a clutch pressure plate 10 provided inside the positioning ring 4, a positioning mechanism 5 for fixing the clutch pressure plate 10 provided on the positioning ring 4, and a cleaning mechanism 9 provided at the bottom of the inner wall of the box body 201;

[0024] The positioning mechanism 5 includes a telescopic column 501, which is fixedly connected to the inner wall of the positioning ring 4. A pre-tightening head 502 is fixedly connected to the end of the telescopic column 501 away from the positioning ring 4. A compression spring 503 is fixedly connected to the inner wall of the positioning ring 4, located outside the telescopic column 501. The end of the compression spring 503 away from the positioning ring 4 is fixedly connected to the outer wall of the pre-tightening head 502. A toggle block 505 is fixedly connected to the top of the pre-tightening head 502. A groove 402 is provided on the rotating ring 401, and the outer wall of the toggle block 505 is slidably connected to the inner wall of the groove 402. A rubber pad 504 is fixedly connected to the outer wall of one side of the telescopic column 501. When in use, open the box cover 202, place the clutch pressure plate 10 in the positioning ring 4 inside the processing box 2, and then push the limit plate 604 upward to disengage the actuating block 505 from it. At this time, under the action of the compression spring 503, the telescopic column 501 makes the pre-tightening head 502 and the rubber pad 504 contact and press against the side wall of the clutch pressure plate 10. At the same time, the actuating block 505 on the top of the pre-tightening head 502 slides in the groove 402 of the rotating ring 401 to ensure that the pre-tightening force is evenly distributed and to achieve the positioning of the clutch pressure plate 10.

[0025] A limiting mechanism 6 is provided at the top of the positioning ring 4. The limiting mechanism 6 is located on the outside of the positioning ring 4. The limiting mechanism 6 includes a guide sleeve 601 fixedly connected to the positioning ring 4. A tension spring 602 is fixedly connected to the inner wall of the guide sleeve 601. A guide post 603 is fixedly connected to the top of the tension spring 602. The outer wall of the guide post 603 is slidably connected to the inner wall of the guide sleeve 601. A limiting plate 604 is fixedly connected to the top of the guide post 603. The limiting plate 604 is L-shaped. A rubber pad 605 is fixedly connected to the inner side wall of the limiting plate 604. Before the clutch pressure plate 10 is placed inside the positioning ring 4, the actuating block 505 is located inside the slide groove 402 and is clamped by the limiting plate 604. At this time, the compression spring 503 is in a compressed state to prevent the preload head 502 from popping out under the action of the compression spring 503, which would cause inconvenience to the placement of the clutch pressure plate 10.

[0026] A servo motor 7 is fixedly connected to the bottom of the base 1. A drive shaft 8 is fixedly connected to the output end of the servo motor 7. The drive shaft 8 is adapted to the clutch pressure plate 10. After the clutch pressure plate 10 is placed, a ceramic coating or metal alloy coating is sprayed on the surface of the clutch pressure plate 10 using external thermal spraying equipment to improve its wear resistance and high temperature resistance. Then, the servo motor 7 is started to drive the drive shaft 8 to rotate. By using the cooperation between the drive shaft 8 and the clutch pressure plate 10, the clutch pressure plate 10 is driven to rotate at high speed, and a coating is evenly sprayed on the surface of the clutch pressure plate 10 to improve processing efficiency.

[0027] The cleaning mechanism 9 includes a second servo motor 901, which is fixedly connected to the bottom of the base 1. A gear 902 is fixedly connected to the output end of the second servo motor 901. The gear 902 is located inside the processing box 2. A gear plate 903 is rotatably connected to the bottom of the inner wall of the box 201. The gear plate 903 meshes with the gear 902. A positioning plate 904 is fixedly connected to the top of the gear plate 903. A cleaning sponge 905 is provided on the positioning plate 904. Before processing, a cleaning agent is added to the cleaning sponge 905. Then, the clutch pressure plate 10 is placed on the positioning ring 4. After positioning, the second servo motor 901 is started to drive the gear 902 to rotate, and the gear 902 drives the gear plate 903 to rotate. The cleaning sponge 905 cleans the clutch pressure plate 10, removing dirt and oil stains from the surface of the clutch pressure plate 10, thereby improving the quality of the coating processed on its surface.

[0028] Working principle: The positioning mechanism 5 employs a telescopic column 501, a compression spring 503, and a preload head 502. For clutch pressure plates 10 of different sizes, the preload head 502 can adaptively adjust according to the size of the clutch pressure plate 10 under the elastic action of the compression spring 503. The rubber pad 504 increases the friction between the preload head 502 and the clutch pressure plate 10, improving clamping stability and ensuring that clutch pressure plates 10 of different sizes can be uniformly coated on this equipment, improving processing accuracy. Before processing, cleaning agent is added to the cleaning sponge 905, then... Place the clutch pressure plate 10 on the positioning ring 4. After positioning, start the servo motor 901 to drive the gear 902 to rotate, and use the gear 902 to drive the gear plate 903 to rotate. Clean the clutch pressure plate 10 with the cleaning sponge 905 to remove dirt and oil stains from the surface of the clutch pressure plate 10, so as to improve the effect of subsequent coating processing on its surface. After processing, quickly take out the processed clutch pressure plate 10 and put in the next set of clutch pressure plates 10 to be processed. Repeat the above operation to achieve efficient continuous processing of the clutch pressure plate 10 and improve the quality of subsequent coating processing on its surface.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A clutch plate machining apparatus comprising a base (1), characterised in that: A processing box (2) is provided on the base (1). The processing box (2) includes a box body (201). The box body (201) is fixedly connected to the top of the base (1). A box cover (202) is hinged on the box body (201). A limit ring (3) is fixedly connected to the inner wall of the box body (201). A positioning ring (4) is provided on the inner side of the limit ring (3). A rotating ring (401) is fixedly connected to the outer wall of the positioning ring (4). The outer wall of the rotating ring (401) is rotatably connected to the inner wall of the limit ring (3). A clutch pressure plate (10) is provided inside the positioning ring (4). A positioning mechanism (5) for fixing the clutch pressure plate (10) is provided on the positioning ring (4). A cleaning mechanism (9) is provided at the bottom of the inner wall of the box body (201).

2. A clutch plate machining apparatus according to claim 1, wherein: The positioning mechanism (5) includes a telescopic column (501), which is fixedly connected to the inner wall of the positioning ring (4). A pre-tightening head (502) is fixedly connected to one end of the telescopic column (501) away from the positioning ring (4). A compression spring (503) is fixedly connected to the inner wall of the positioning ring (4). The compression spring (503) is located on the outside of the telescopic column (501). The end of the compression spring (503) away from the positioning ring (4) is fixedly connected to the outer wall of the pre-tightening head (502). A toggle block (505) is fixedly connected to the top of the pre-tightening head (502). A sliding groove (402) is provided on the rotating ring (401). The outer wall of the toggle block (505) is slidably connected to the inner wall of the sliding groove (402). A rubber pad (504) is fixedly connected to the outer wall of the pre-tightening head (502) away from the telescopic column (501).

3. A clutch plate machining apparatus as defined in claim 1, wherein: The top of the positioning ring (4) is provided with a limiting mechanism (6). The limiting mechanism (6) is located on the outside of the positioning ring (4). The limiting mechanism (6) includes a guide sleeve (601) fixedly connected to the positioning ring (4). A tension spring (602) is fixedly connected to the inner wall of the guide sleeve (601). A guide post (603) is fixedly connected to the top of the tension spring (602). The outer wall of the guide post (603) is slidably connected to the inner wall of the guide sleeve (601). A limiting plate (604) is fixedly connected to the top of the guide post (603). The limiting plate (604) is L-shaped. A rubber pad (605) is fixedly connected to the inner side wall of the limiting plate (604).

4. A clutch plate machining apparatus as defined in claim 1, wherein: The bottom of the base (1) is fixedly connected to a servo motor (7), and the output end of the servo motor (7) is fixedly connected to a drive shaft (8). The drive shaft (8) is adapted to the clutch pressure plate (10).

5. A clutch plate machining apparatus as defined in claim 1 wherein: The cleaning mechanism (9) includes a second servo motor (901), which is fixedly connected to the bottom of the base (1). The output end of the second servo motor (901) is fixedly connected to a gear (902), which is located inside the processing box (2). A gear disc (903) is rotatably connected to the bottom of the inner wall of the box (201), and the gear disc (903) meshes with the gear (902).

6. A clutch plate machining apparatus as defined in claim 5, wherein: A positioning plate (904) is fixedly connected to the top of the toothed disc (903), and a cleaning sponge (905) is provided on the positioning plate (904).

7. A clutch plate machining apparatus as defined in claim 1 wherein: The base (1) is fixedly connected to the bottom of the support leg (11).

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