Full-automatic welding device for production of furnace column

Abstract

A kind of production furnace column full-automatic welding device is provided with welding platform, the bottom of the welding platform is provided with bottom support platform for supporting, the bottom support platform is provided with assembly space for spatial assembly, opening and closing door is arranged on the assembly space, the welding platform is provided with fixed component, the fixed component is fixed module for fixing furnace column, realize the lateral precision displacement and vertical feed control of welding process, can carry out the welding of furnace column, the coordinated action of lifting cylinder and drive cylinder, ensure that furnace column remains dynamic stability in the welding process, rely on side edge table is provided with drive cylinder, the drive cylinder is provided with fixed plate, the movement of fixed plate is controlled using drive cylinder, furnace column can be clamped using fixed plate, it is convenient for furnace column to be fixed and positioned, welding device can be convenient for welding furnace column.

Description

Technical Field

[0001] This utility model relates to a welding device for welding components, specifically to a fully automatic welding device for production furnace columns. Background Technology

[0002] Metallurgical equipment is the core tool for metal smelting and processing. Through efficient crushing, smelting, refining, and forming processes, it transforms mineral resources into high-purity metal materials. Its role covers the entire process from ore processing to alloy preparation. Modern metallurgical equipment uses automated control systems to improve production efficiency, combines advanced refractory materials and heat exchange technology to reduce energy consumption, and is equipped with environmental protection facilities to reduce emissions of waste gas and slag. While ensuring metal purity and performance stability, it significantly reduces labor costs and resource waste, promotes the upgrading of the metallurgical industry towards green and intelligent directions, provides high-quality raw material support for industries such as steel and non-ferrous metals, and has become an indispensable basic equipment in the modern industrial system. Furnace columns are installed inside the metallurgical equipment to provide internal support.

[0003] In the prior art, document 201921943658.0 discloses a powder metallurgy forming device. This device includes a longitudinal support plate, a transverse fixing plate, a lower template, a transverse top plate, a synchronous cylinder, an upper connecting plate, an upper template, a side anti-slip curtain structure, a residual material scraping frame structure, an auxiliary feeding frame structure, an upward switch, and a downward switch. The transverse fixing plate is welded to the lower inner side of the longitudinal support plate; the lower template is bolted to the upper part of the transverse fixing plate. The device features a rubber scraper screw installed at the right end of the transverse sliding rod, facilitating the use of the left handle to manipulate the transverse sliding rod within the left L-shaped guide tube during operation, thus easily scraping the powder on the lower template with the rubber scraper. A dustproof curtain is installed on the front and rear sides of the longitudinal support plate, with a through-hole on the upper side for connection to the storage frame screw, providing dust protection to the front and rear sides of the device during operation, preventing dust from entering and increasing dust prevention effectiveness.

[0004] Although existing metallurgical equipment can facilitate dust prevention on the front and back sides of the device during use, thereby preventing dust from entering and increasing the dust prevention effect, it cannot be used for welding operations on the furnace columns inside the metallurgical equipment. Utility Model Content

[0005] In order to overcome the shortcomings of existing technologies that cannot weld furnace columns, this utility model provides a fully automatic welding device for producing furnace columns.

[0006] This utility model is achieved using the following technical solution: a fully automatic welding device for furnace columns, comprising a welding platform, a bottom support platform for support, an assembly space for spatial assembly on the bottom support platform, an opening and closing door on the assembly space, a fixing component on the welding platform (a fixing module for fixing the furnace column), a side platform on the fixing module, a drive cylinder on the side platform, a fixing plate on the drive cylinder, a top horizontal rod on the top of the fixing module, a side upright on the top horizontal rod, a welding head on the top horizontal rod, and a drive component on the welding head (a hydraulic cylinder for driving the welding head to move, with the welding head mounted on the hydraulic cylinder).

[0007] The welding platform is equipped with a lifting component, which is a lifting plate for lifting the furnace column. The bottom of the lifting plate is equipped with a bottom lifting cylinder for actuating the lifting plate.

[0008] The lifting plate is provided with a top groove, a furnace column is placed in the top groove, and a wear-resistant rubber pad is provided in the top groove.

[0009] The welding platform is provided with a position adjustment component, which is a position adjustment groove, and a side platform is installed in the position adjustment groove.

[0010] The side platform is provided with side mounting plates on both sides, and a sliding rod is provided at the bottom of the side platform, with a sliding block at the bottom of the sliding rod.

[0011] The side mounting plate is provided with threaded holes, and mounting bolts are provided in the threaded holes. The side platform is provided with threaded round holes on both sides to accommodate the mounting bolts.

[0012] Compared to existing technologies, this method achieves rapid clamping and multi-angle adjustment of the furnace column through modular fixing components. Combined with the sliding cooperation of the position adjustment groove and slide bar, it can adapt to the welding requirements of furnace columns of different sizes. The lifting plate uses wear-resistant rubber pads and a bottom lifting cylinder, protecting the furnace column surface while ensuring precise vertical positioning and improving assembly reliability. The drive cylinder and welding head are linked to achieve precise lateral displacement and vertical feed control during the welding process, enabling welding of the furnace column. The coordinated action of the lifting cylinder and drive cylinder ensures the furnace column remains dynamically stable during welding. A drive cylinder is installed on the side platform, and a fixing plate is installed on the drive cylinder. The drive cylinder controls the movement of the fixing plate, which clamps the furnace column, facilitating its fixation and positioning, and enabling the welding device to weld the furnace column. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the structure of this utility model;

[0015] Figure 3 This is a sectional view of the present invention;

[0016] Figure 4 This is a sectional view of the present invention;

[0017] In the diagram: 1 is the welding platform, 2 is the bottom support platform, 3 is the opening and closing door, 4 is the side platform, 5 is the drive cylinder, 6 is the fixing plate, 7 is the top horizontal bar, 8 is the side upright bar, 9 is the drive oil cylinder, 10 is the welding head, 11 is the lifting plate, 12 is the bottom lifting cylinder, 13 is the top groove, 14 is the position adjustment groove, 15 is the side mounting plate, 16 is the sliding rod, and 17 is the mounting bolt. Detailed Implementation

[0018] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0019] An automated welding device for furnace columns includes a welding platform 1, a bottom support platform 2 for support, an assembly space for spatial assembly, an opening and closing door 3, a fixing module for fixing the furnace column, a side platform 4, a drive cylinder 5, a fixing plate 6, a top horizontal bar 7, a side upright 8, a welding head 10, and a driving component 9 for driving the welding head.

[0020] The welding platform 1 is equipped with a lifting component, which is a lifting plate 11 for lifting the furnace column. The bottom of the lifting plate 11 is equipped with a bottom lifting cylinder 12 for moving the lifting plate. The lifting plate 11 is equipped with a top groove 13, in which the furnace column is placed and a wear-resistant rubber pad is placed.

[0021] The welding platform 1 is provided with a position adjustment component, which is a position adjustment groove 14. A side platform 4 is installed in the position adjustment groove 14. Side mounting plates 15 are provided on both sides of the side platform 4. A sliding rod 16 is provided at the bottom of the side platform 4. A sliding block is provided at the bottom of the sliding rod 16. A threaded hole is provided on the side mounting plate 15. A mounting bolt 17 is provided in the threaded hole. Threaded round holes for matching the mounting bolt 17 are provided on both sides of the side platform 4.

[0022] The modular fixing components enable rapid clamping and multi-angle adjustment of the furnace column. Combined with the sliding cooperation of the position adjustment groove and the slide bar, it can adapt to the welding requirements of furnace columns of different sizes. The lifting plate 11 uses wear-resistant rubber pads and bottom lifting cylinder 12 to protect the surface of the furnace column and ensure accurate vertical positioning, thereby improving assembly reliability. The drive cylinder is linked with the welding head to achieve precise lateral displacement and vertical feed control during the welding process, enabling the welding of the furnace column. The coordinated action of the lifting cylinder 12 and the drive cylinder 5 ensures that the furnace column remains dynamically stable during the welding process. The drive cylinder 5 is set on the side platform 4, and the drive cylinder 5 is equipped with a fixing plate 6. The drive cylinder 5 controls the movement of the fixing plate 6, and the fixing plate 6 can clamp the furnace column, which is convenient for fixing and positioning the furnace column, making it easier for the welding device to weld the furnace column.

[0023] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A fully automatic welding device for furnace columns, comprising a welding platform, a bottom support platform for support at the bottom of the welding platform, an assembly space for spatial assembly on the bottom support platform, an opening and closing door on the assembly space, a fixing component on the welding platform, the fixing component being a fixing module for fixing the furnace column, a side platform on the fixing module, a driving cylinder on the side platform, and a fixing plate on the driving cylinder, characterized in that: The fixed module is provided with a top horizontal bar at the top, a side upright bar on the top horizontal bar, a welding head on the top horizontal bar, and a driving component on the welding head. The driving component is a driving cylinder that drives the welding head to move, and the welding head is mounted on the driving cylinder.

2. The full-automatic welding device for a production furnace column according to claim 1, characterized in that: The welding platform is equipped with a lifting component, which is a lifting plate for lifting the furnace column. The bottom of the lifting plate is equipped with a bottom lifting cylinder for actuating the lifting plate.

3. The full-automatic welding device for the production of a furnace column according to claim 2, characterized in that: The lifting plate is provided with a top groove, a furnace column is placed in the top groove, and a wear-resistant rubber pad is provided in the top groove.

4. The full-automatic welding device for a production furnace column according to claim 2, characterized in that: The welding platform is provided with a position adjustment component, which is a position adjustment groove, and a side platform is installed in the position adjustment groove.

5. The full-automatic welding device for the production of furnace columns according to claim 2, characterized in that The side platform is provided with side mounting plates on both sides, and a sliding rod is provided at the bottom of the side platform, with a sliding block at the bottom of the sliding rod.

6. The full-automatic welding device for a production furnace column according to claim 5, characterized in that: The side mounting plate is provided with threaded holes, and mounting bolts are provided in the threaded holes. The side platform is provided with threaded round holes on both sides to accommodate the mounting bolts.

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