U-shaped wallboard mold for assembled house

Abstract

This utility model discloses a U-shaped wall panel mold for prefabricated houses, belonging to the field of prefabricated wall panel molds. The wall panel mold includes: a base plate; a first template disposed on the base plate; a second template disposed on the base plate; a third template disposed on the first template; and a clamping plate disposed on the base plate, with its two sides connected to the first, second, and third templates respectively; the second and third templates are parallel to each other and spaced apart; the base plate, first template, and third template together form a first pouring area with an open top; the base plate, second template, third template, and clamping plate together form a second pouring area with an open top; the first and second pouring areas are interconnected. The base plate, first template, and third template together form the first pouring area with an open top, and the second pouring area is formed by connecting the first and second pouring areas, thus creating the U-shaped wall panel mold produced by this utility model.

Description

Technical Field

[0001] This utility model belongs to the field of prefabricated wall panel mold technology, specifically relating to a U-shaped wall panel mold for prefabricated houses. Background Technology

[0002] Prefabricated wall panels are used in the construction industry. Because the wall panels are prefabricated according to actual usage requirements, they have the advantages of rapid and efficient assembly and low construction costs. The production of prefabricated wall panels uses prefabricated wall panels, but existing wall panel molds are mostly monolithic, which makes it difficult to meet the production requirements of U-shaped wall panels.

[0003] Chinese patent document CN210233407U discloses an assemblable prefabricated wall panel template, including an upper horizontal beam, a middle fixing rib, a lower horizontal beam, a wall panel template, and fixing columns. One end of the wall panel template is engaged with the upper horizontal beam, and the other end is engaged with the lower horizontal beam. The fixing columns connect and fix the upper and lower horizontal beams and are located on the side of the wall panel template. The middle fixing rib is built on the surface of the wall panel template and fixed to the fixing columns. The wall panel template is equipped with U-shaped locking blocks and a middle tension release mechanism. The U-shaped locking blocks are located at both ends of the wall panel template and engage with the upper or lower horizontal beam. The middle tension release mechanism consists of a pre-reserved opening in the template and a T-shaped plate. The T-shaped plate cooperates with the pre-reserved opening in the template and is connected to the middle fixing rib. This utility model of assemblable prefabricated wall panel template is scientifically and rationally designed. The template can be assembled to fit wall panels of different lengths. The pre-reserved tension release template holes make demolding convenient and quick. Overall, it is not only easy to clean and install, but also produces good wall panel finishes, making it worthy of promotion.

[0004] However, this template is only suitable for the production of one type of wall panel, and it is difficult to meet the production requirements of U-shaped wall panels for other wall panel structures. Utility Model Content

[0005] This utility model provides a U-shaped wall panel mold for prefabricated houses to solve the above-mentioned technical problems.

[0006] To solve the above technical problems, the present invention adopts the following technical solution:

[0007] A U-shaped wall panel mold for prefabricated houses includes: a base plate; a first template disposed on the base plate; a second template disposed on the base plate; a third template disposed on the first template; and a clamping plate disposed on the base plate, with its two sides respectively connected to the first template, the second template, and the third template; the second template and the third template are parallel to each other and spaced apart; the base plate, the first template, and the third template together form a first pouring area with an open top; the base plate, the second template, the third template, and the clamping plate together form a second pouring area with an open top; the first pouring area and the second pouring area are interconnected.

[0008] Furthermore, the mold also includes: a first clamping member, with its two ends respectively disposed on the first template and the third template; the first clamping member is set at an angle of less than 90° with the first template.

[0009] Furthermore, at least one end of the first clamping member is movably connected to the first template and / or the third template; the angle between the first clamping member and the first template is 20-60°.

[0010] Furthermore, the mold also includes a second clamping member, one end of which is clamped onto the third template, and the other end of which is connected to a limiting member provided on the second template.

[0011] Furthermore, multiple sets of the second clamping members and the limiting members are provided at intervals along the height direction of the third template.

[0012] Furthermore, the mold also includes: a limiter disposed on the base plate; one side of the limiter is connected to the first template and / or the second template.

[0013] Furthermore, the mold also includes: a doorway template assembly, which is disposed on the base plate and located within the first pouring area.

[0014] Furthermore, the mold also includes a window opening template assembly, which is disposed on the base plate and located within the first pouring area.

[0015] Furthermore, the door opening template group and the window opening template group are not connected; one side of the limiter is connected to the door opening template group and the window opening template group.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The base plate, first template, and third template are set up to form a first pouring area with an open top. The base plate, second template, third template, and clamping plate are set up to form a second pouring area with an open top. The connection between the first and second pouring areas forms a mold suitable for producing U-shaped wall panels. By adjusting the installation and connection positions of the first template, second template, third template, and clamping plate, U-shaped wall panels of different specifications can be produced to meet actual use needs.

[0018] 2. The first clamping member is used to fix the third template to the first template, and the second clamping member is used to fix the second template and the third template and clamp the clamping plate between them, so as to ensure that the templates will not shift when the U-shaped wall panel is poured with concrete, and to ensure the quality of the finished U-shaped wall panel.

[0019] 3. The limiters are used to fix and limit the positions of the first and second templates, providing support. At the same time, since the limiters are movably installed on the base plate, the positions of each template can be adjusted during production according to the required size of the U-shaped wall panel, and the positions of the limiters can be adjusted accordingly to meet the production requirements of U-shaped wall panels of different specifications. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of this utility model.

[0022] Figure 2 for Figure 1 A magnified view of part A.

[0023] Figure 3 This is one of the main views of this utility model (the clamp is set on the first template).

[0024] Figure 4 This is the second front view of the present invention (the clamping plate is set on the base plate).

[0025] Figure 5 This is a schematic diagram of the door opening template assembly structure of this utility model.

[0026] Figure 6 This is a schematic diagram of the window opening template assembly structure of this utility model.

[0027] Reference numerals: 1-base plate, 2-first template, 21-first pouring area, 3-second template, 31-second pouring area, 32-limiting component, 4-third template, 5-clamping plate, 6-first clamping component, 7-second clamping component, 8-limiting device, 9-door opening template group, 10-window opening template group. Detailed Implementation

[0028] To facilitate a better understanding of this utility model, the following examples are provided in conjunction with the accompanying drawings. These examples fall within the protection scope of this utility model, but do not limit the protection scope of this utility model.

[0029] Example 1

[0030] A type of U-shaped wall panel mold for prefabricated houses, such as Figures 1-3As shown, it includes: a base plate 1; a first template 2, disposed on the base plate 1; a second template 3, disposed on the base plate 1; a third template 4, disposed on the first template 2; and a clamping plate 5, disposed on the base plate 1, and connected to the first template 2, the second template 3, and the third template 4 on both sides respectively; the second template 3 and the third template 4 are parallel to each other and spaced apart; the base plate 1, the first template 2, and the third template 4 together form a first pouring area 21 with an open top; the base plate 1, the second template 3, the third template 4, and the clamping plate 5 together form a second pouring area 31 with an open top; the first pouring area 21 and the second pouring area 31 are interconnected.

[0031] The base plate can be set on existing support structures such as bases and brackets to ensure that the base plate is at a suitable height, thereby facilitating the installation and fixing of various templates.

[0032] The clamping plate can be made of channel steel, with both sides of the channel steel tightly attached to the sides of the second and third templates, respectively; the bottom of the clamping plate can be set on the first template, such as... Figure 3 As shown, the first template is slightly longer at this point, with its end connecting to the side of the second template; the clamping plate can also be directly set on the base plate, as shown. Figure 4 As shown, the first template is slightly shorter at this time, and its end is connected to the side of the clamping plate.

[0033] The first, second, and third templates can be made of stainless steel or other materials. Existing materials such as steel plates, square steel, and channel steel can be selected as needed, and the side of the template located in the first and second pouring areas should be flat.

[0034] When using it, select the appropriate size of the first template, second template, and third template according to the size specifications of the U-shaped wall panel designed for production, and install and fix them on the base plate. The two sides of the clamp should be tightly attached to the inner side of the second template and the third template. Then, pour the pre-prepared concrete into the first pouring area and the second pouring area, and smooth it using existing methods (such as manual labor). After pouring, cure the U-shaped wall panel using conventional methods, and then remove the formwork.

[0035] Before pouring concrete, reinforcing mesh or steel bars, which are tied using conventional methods, can be placed into the first and second pouring zones respectively to improve the strength of the produced U-shaped wall panels.

[0036] Example 2

[0037] This novel U-shaped wall panel mold also has the following technical features:

[0038] like Figures 1-3 As shown, the mold also includes: a first clamping member 6, with its two ends respectively disposed on the first template 2 and the third template 4; the first clamping member 6 is set at an angle of 0-90° with the first template 2.

[0039] like Figures 1-3 As shown, at least one end of the first clamping member 6 is movably connected to the first template 2 and / or the third template 4; the angle between the first clamping member 6 and the first template 2 is 20-60°.

[0040] like Figure 1 , Figure 3 As shown, the mold also includes a second clamping member 7, one end of which is clamped on the third template 4, and the other end is connected to a limiting member 32 provided on the second template 3.

[0041] like Figure 1 , Figure 3 As shown, multiple sets of second clamping members 7 and limiting members 32 are spaced apart along the height direction of the third template 4.

[0042] like Figure 1 , Figure 3 As shown, the mold also includes: a limiter 8, which is disposed on the base plate 1; one side of the limiter 8 is connected to the first template 2 and / or the second template 3.

[0043] The first clamping member is connected to the first template and the third template at both ends, respectively. The connection method can be screws or other connectors to fix the two. The first template is fixed and limited by a limiter on its outer side. Combined with the use of the first clamping member, the third template can be fixed and limited effectively, preventing the template from shifting during concrete pouring and affecting its normal use. Multiple sets of spaced holes can be set on the sides of the first and third templates at both ends of the first clamping member so that when producing U-shaped wall panels of different sizes, the position of the two ends of the first clamping member can be adjusted accordingly to achieve better fixation. The first clamping member is set at an angle and multiple sets can be set, such as using it at both ends of the first and third templates (i.e., at the corresponding positions of the upper and lower ends of the U-shaped wall panel) to fix the two ends of the first and third templates respectively.

[0044] The second clamping member has an L-shaped structure. One end hooks onto the side of the third template end, and the other end passes through the limiting member fixed to the outside of the second template. The second clamping member can be provided with a pin hole on the side of the limiting member. After installation, the pin is used to limit the clamping, so that the second clamping member firmly clamps and fixes the second template, the third template, and the clamping plate. The second template also uses a limiting device for fixing and limiting on the outside. Therefore, when used in conjunction with the second clamping member, it can better achieve the limiting and fixing of the second and third templates and the clamping plate between them, so as to avoid the template shifting during concrete pouring and affecting its normal use.

[0045] The limiters can use existing magnetic boxes. Since the first and second templates are both made of steel (such as square steel, channel steel, steel plate, etc.), the corresponding templates are fixed and limited by magnetic attraction using the magnetic boxes. After the magnetic boxes are powered on, they generate magnetism and act on the corresponding first and second templates, thereby fixing them to the base plate. Multiple limiters can be used, installed at intervals along the length of the first and second templates. The magnetic boxes are existing products, and the specific models are not the innovation of this application, so they will not be described here. The installation and use of the magnetic boxes are all existing methods, and they are connected to external mains power or other power sources via cables.

[0046] Example 3

[0047] This novel U-shaped wall panel mold also has the following technical features:

[0048] like Figures 5-6 As shown, the mold also includes: a door opening template group 9, which is set on the base plate 1 and located in the first pouring area 21.

[0049] like Figures 5-6 As shown, the mold also includes a window opening template group 10, which is set on the base plate 1 and located in the first pouring area 21.

[0050] like Figures 5-6 As shown, the door opening template group 9 and the window opening template group 10 are not connected; the limiter 8 is connected to both the door opening template group 9 and the window opening template group 10 on one side.

[0051] Since the U-shaped wall panel is poured horizontally, the first pouring area is the main body of the U-shaped wall panel, and the second pouring area is the two sides of the U-shaped wall panel. Therefore, the door and window openings are mainly set in the main body. Depending on the needs, only door and window openings or both can be set on the U-shaped wall panel. The corresponding molds should use door and window opening template sets, and their specific dimensions can be selected according to actual needs. The door and window opening template sets can be formed by connecting multiple steel plates, channel steel, square steel, etc., and it should be ensured that the side on the first pouring area is flat.

[0052] The limiters are used to fix the door and window template groups. Multiple limiters can be used and installed at intervals on the inside of the door and window openings (not in the first pouring area). When in use, the magnetic box can be powered on.

[0053] The limiter can be fixed to the floor with screws and other connectors. When the first template, second template, door opening template group, window opening template group, etc. need to be adjusted according to the design of the U-shaped wall panel size, loosen the screws and other connectors, move them to the appropriate position, and then tighten them to fix them.

[0054] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0055] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A U-shaped wall panel mold for prefabricated houses, characterized in that, include: Base plate (1); The first template (2) is set on the base plate (1); The second template (3) is placed on the base plate (1); The third template (4) is placed on the first template (2); The clamping plate (5) is provided on the base plate (1) and is connected to the first template (2), the second template (3) and the third template (4) on both sides respectively; The second template (3) and the third template (4) are parallel to each other and spaced apart; The base plate (1), the first template (2), and the third template (4) together form a first pouring area (21) with an open top. The base plate (1), the second template (3), the third template (4), and the clamping plate (5) together form a second pouring area (31) with an open top. The first irrigation area (21) and the second irrigation area (31) are interconnected.

2. The U-shaped wall panel mold for a fabricated house according to claim 1, wherein Also includes: The first clamping member (6) is disposed at both ends on the first template (2) and the third template (4); The first clamping member (6) is set at an angle of less than 90° to the first template (2).

3. The U-shaped wall panel mold for a fabricated house according to claim 2, wherein At least one end of the first clamping member (6) is movably connected to the first template (2) and / or the third template (4); The angle between the first clamping member (6) and the first template (2) is 20-60°.

4. The U-shaped wall panel mold of the fabricated house according to claim 1, wherein, Also includes: The second clamping member (7) is clamped at one end on the third template (4) and connected at the other end to the limiting member (32) provided on the second template (3).

5. The U-shaped wall panel mold of the fabricated house according to claim 4, wherein, Multiple sets of the second clamping members (7) and the limiting members (32) are arranged at intervals in the height direction of the third template (4).

6. The U-shaped wall panel mold of the fabricated house according to claim 5, wherein, Also includes: A limiter (8) is provided on the base plate (1); One side of the limiter (8) is connected to the first template (2) and / or the second template (3).

7. The U-shaped wall panel mold of the fabricated house according to claim 6, wherein Also includes: The doorway template group (9) is set on the base plate (1) and is located in the first pouring area (21).

8. The U-shaped wall panel mold of the fabricated house according to claim 7, wherein, Also includes: The window opening template group (10) is set on the base plate (1) and is located in the first pouring area (21).

9. A U-shaped wall panel mold for prefabricated houses according to claim 8, characterized in that, The door opening template group (9) and the window opening template group (10) are not connected; One side of the limiter (8) is connected to the door opening template group (9) and the window opening template group (10).

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