A kind of ceramic lining plate production batching device

Abstract

The utility model relates to the field of ceramic lining production, and disclose a kind of batching device for ceramic lining production, the utility model includes support frame, two support frames are distributed left and right, and there is agitator barrel between two support frames;The outer wall left and right sides middle part of agitator barrel is fixedly connected support shaft, two support shafts are respectively with the opposite side wall top middle part of two support frames rotatably connected, the outer wall fixed sleeve gear one of left side support shaft, the front and rear inner wall between left side support frame is fixedly connected fixed plate, and the left side wall middle part of fixed plate is fixedly installed servo motor one.The utility model uses four material distributing mechanisms to batching material, through servo motor two driving rotating shaft and material distributing plate rotation, the quantitative distribution to material can be realized, ensure the proportion of each material when batching each time accurate.

Description

Technical Field

[0001] This utility model relates to the field of ceramic liner production, specifically a batching device for ceramic liner production. Background Technology

[0002] Ceramic liners are widely used in coal conveying, material conveying, pulverizing, ash removal, and dust removal systems in enterprises such as thermal power, steel, smelting, machinery, coal, mining, chemical, cement, and port terminals. Their performance directly depends on the accuracy of the raw material ratio. In the production process, different raw materials must be mixed in strict proportions to produce high-quality ceramic liners.

[0003] Currently, the raw material batching method for ceramic lining plates mostly relies on manual weighing, which results in low efficiency, large errors, and difficulty in achieving automatic mixing of multiple ingredients. Utility Model Content

[0004] To overcome the above-mentioned shortcomings, this utility model provides a batching device for the production of ceramic liner plates.

[0005] The technical solution adopted by this utility model is as follows:

[0006] A batching device for producing ceramic liners includes a support frame, with two support frames distributed left and right, and a mixing tank between the two support frames. Support shafts are fixedly connected to the middle of the left and right sides of the outer wall of the mixing tank. The two support shafts are rotatably connected to the top middle of the opposite side walls of the two support frames. A gear is fixedly sleeved on the outer wall of the left support shaft. A fixing plate is fixedly connected between the front and rear inner walls of the left support frame. A servo motor is fixedly installed in the middle of the left side wall of the fixing plate. The output shaft of the servo motor extends through the right outer wall of the fixing plate and is rotatably connected to the fixing plate. A gear is fixedly sleeved on the right outer wall of the output shaft of the servo motor, and the gear meshes with the gear. A stirring mechanism is provided inside the mixing tank. Four distributing mechanisms are located above the mixing tank, arranged in a square pattern. Each distributing mechanism includes a guide pipe extending above the mixing tank. A support frame is fixedly sleeved on the outer wall of each distributing mechanism. A connecting plate is fixedly connected between the outer walls of two adjacent support frames. Support plates are fixedly connected to the bottom of the opposite sides of the left and right support frames. The bottom ends of the two support plates are fixedly connected to the outer walls of the two support frames.

[0007] The mixing mechanism includes a mixing motor, which is fixedly installed at the bottom of the mixing tank. A fixing frame is fixedly connected to the top of the inner wall of the mixing tank. The fixing frame is cross-shaped. There is a mixing shaft inside the mixing tank. The top end of the mixing shaft is rotatably connected to the middle of the fixing frame. The bottom end of the mixing shaft is rotatably connected to the middle of the bottom of the mixing tank. The bottom end of the mixing shaft extends through the bottom of the mixing tank. The bottom end of the mixing shaft is fixedly connected to the output shaft of the mixing motor. Several mixing blades are fixedly connected to the outer wall of the mixing shaft. The mixing blades are evenly distributed.

[0008] The material distribution mechanism also includes a hopper, the bottom of which has a distribution pipe. The distribution pipe is a horizontally arranged circular tube that extends horizontally and is sealed at both ends. The top of the outer wall of the distribution pipe is fixedly connected to the bottom of the hopper, and the bottom of the outer wall of the distribution pipe is fixedly connected to the top of the guide pipe. A support frame is fixedly fitted onto the outer wall of the distribution pipe. The guide pipe is a rectangular tube with an arc-shaped bend, and its bottom end extends to the top of the mixing tank. The inner side of the distribution pipe has a rotating shaft, and the two ends of the rotating shaft are rotatably connected to the inner walls of the two ends of the distribution pipe. The two ends of the rotating shaft pass through the outer wall of the distribution pipe. Four distribution plates are fixedly connected to the outer wall of the rotating shaft. The distribution plates are evenly distributed, and the outer walls of the distribution plates slide against the inner walls of the distribution pipe. A mounting plate is fixedly connected to the outer wall of one end of the distribution pipe. A second servo motor is fixedly mounted on the top of the mounting plate, and the output shaft end of the second servo motor is fixedly connected to one end of the rotating shaft. A vibrator is installed on the outer wall of the distribution pipe opposite to the second servo motor.

[0009] The beneficial effects of this utility model are:

[0010] This invention employs four material dispensing mechanisms to dispense materials. By driving the rotating shaft and dispensing plate with two servo motors, it can achieve quantitative dispensing of materials, ensuring accurate proportions of each material during each dispensing and improving the quality stability of ceramic liner production.

[0011] The mixing tank is tilted by driving gear 2, gear 1 and support shaft to rotate by servo motor 1, which makes it convenient and quick to pour out the mixed material, improves production efficiency and reduces the workload and difficulty of manual operation. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 yes Figure 1 Frontal view illustration;

[0014] Figure 3 This is a cross-sectional view of the present invention.

[0015] The reference numerals in all the attached drawings are as follows: 1. Support frame; 2. Mixing tank; 3. Support shaft; 4. Gear 1; 5. Fixing plate; 6. Servo motor 1; 7. Gear 2; 8. Mixing motor; 9. Fixing frame; 10. Mixing shaft; 11. Mixing blade; 12. Support plate; 13. Support frame; 14. Connecting plate; 15. Hopper; 16. Distributor pipe; 17. Guide pipe; 18. Rotating shaft; 19. Distributor plate; 20. Mounting plate; 21. Servo motor 2; 22. Vibrator. Detailed Implementation

[0016] like Figure 1-3As shown: A batching device for ceramic liner production includes a support frame 1, with two support frames 1 distributed on the left and right sides, and a mixing tank 2 between the two support frames 1; support shafts 3 are fixedly connected to the middle of the left and right sides of the outer wall of the mixing tank 2, and the two support shafts 3 are rotatably connected to the top middle of the opposite side walls of the two support frames 1 respectively; a gear 4 is fixedly sleeved on the outer wall of the left support shaft 3; a fixing plate 5 is fixedly connected between the front and rear inner walls of the left support frame 1; a servo motor 6 is fixedly installed in the middle of the left side wall of the fixing plate 5; the output shaft of the servo motor 6 passes through the right side outer wall of the fixing plate 5, and the output shaft of the servo motor 6 rotates with the fixing plate 5. The servo motor 6 has a moving connection, and the right end of the output shaft of the servo motor 6 is fixedly sleeved with a gear 7. The gear 7 meshes with the gear 4. A stirring mechanism is set inside the mixing tank 2. There are four material distributing mechanisms above the mixing tank 2, which are arranged in a square. The material distributing mechanism includes a guide pipe 17 that extends to the top of the mixing tank 2. The outer wall of the material distributing mechanism is fixedly sleeved with a support frame 13. A connecting plate 14 is fixedly connected between the outer walls of two adjacent support frames 13. The bottom of the opposite sides of the left and right support frames 13 are fixedly connected with support plates 12. The bottom ends of the two support plates 12 are fixedly connected to the outer walls of the two support frames 1 respectively.

[0017] The stirring mechanism includes a stirring motor 8, which is fixedly installed at the bottom of the stirring tank 2. A fixing frame 9 is fixedly connected to the top of the inner wall of the stirring tank 2. The fixing frame 9 is cross-shaped. The stirring tank 2 has a stirring shaft 10 inside. The top end of the stirring shaft 10 is rotatably connected to the middle of the fixing frame 9. The bottom end of the stirring shaft 10 is rotatably connected to the middle of the bottom of the stirring tank 2. The bottom end of the stirring shaft 10 extends through the bottom of the stirring tank 2. The bottom end of the stirring shaft 10 is fixedly connected to the output shaft of the stirring motor 8. Several stirring blades 11 are fixedly connected to the outer wall of the stirring shaft 10. The stirring blades 11 are evenly distributed.

[0018] The material distribution mechanism also includes a hopper 15, the bottom of which has a distribution pipe 16. The distribution pipe 16 is a horizontally arranged circular pipe that extends horizontally and is sealed at both ends. The top of the outer wall of the distribution pipe 16 is fixedly connected to the bottom of the hopper 15, and the bottom of the outer wall of the distribution pipe 16 is fixedly connected to the top of the guide pipe 17. A support frame 13 is fixedly sleeved on the outer wall of the distribution pipe 16. The guide pipe 17 is a rectangular pipe with an arc-shaped bend. The bottom end of the guide pipe 17 extends to the top of the mixing tank 2. The inner side of the distribution pipe 16 has a rotating shaft 18, and the two ends of the rotating shaft 18 are respectively connected to the distribution pipe 16. The inner walls of the two ends of the rotating shaft 18 are rotatably connected, and the two ends of the rotating shaft 18 extend through the outer wall of the distributing pipe 16. Four distributing plates 19 are fixedly connected to the outer wall of the rotating shaft 18. The distributing plates 19 are distributed at equal angles. The outer wall of the distributing plates 19 slides with the inner wall of the distributing pipe 16. A mounting plate 20 is fixedly connected to the outer wall of one end of the distributing pipe 16. A servo motor 21 is fixedly installed on the top of the mounting plate 20. The output shaft end of the servo motor 21 is fixedly connected to one end of the rotating shaft 18. A vibrator 22 is provided on the outer wall of the distributing pipe 16 opposite to the servo motor 21.

[0019] Different materials required for producing ceramic liners are fed into the hoppers 15 of the four dispensing mechanisms. The servo motors 21 on the four dispensing mechanisms are then activated. The output shafts of the servo motors 21 drive the rotating shaft 18 to rotate. As the rotating shaft 18 rotates, the four dispensing plates 19 fixedly connected to its outer wall rotate accordingly. Because the dispensing plates 19 are evenly distributed and their outer walls slide against the inner walls of the dispensing pipe 16, the dispensing plates 19 can quantitatively dispense the materials from the hoppers 15 as the rotating shaft 18 rotates. A vibrator 22 assists in the material feeding.

[0020] The separated material slides down along the guide pipe 17, which is fixedly connected to the bottom of the outer wall of the distribution pipe 16. The guide pipe 17 is curved and its bottom end extends to the top of the mixing tank 2. Finally, the material falls into the mixing tank 2.

[0021] Once all the materials have entered the mixing tank 2, the stirring motor 8, which is fixedly installed at the bottom of the mixing tank 2, is started. The output shaft of the stirring motor 8 drives the stirring shaft 10 to rotate. As the stirring shaft 10 rotates, the stirring blades 11 thoroughly stir the four materials in the mixing tank 2, making the materials evenly mixed.

[0022] After the materials are mixed evenly, servo motor 6 is started. The output shaft of servo motor 6 drives gear 7 to rotate. Since gear 7 meshes with gear 4 which is fixedly sleeved on the outer wall of the left support shaft 3, the rotation of gear 7 will drive gear 4 and support shaft 3 to rotate. The support shaft 3 in the middle of the left and right sides of the outer wall of the mixing tank 2 is rotatably connected to the top middle of the opposite side walls of the two support frames 1. Therefore, as the support shaft 3 rotates, the mixing tank 2 will tilt.

[0023] After the mixing tank 2 is tilted, the mixed material can be poured out from the mixing tank 2.

[0024] This utility model only protects the mechanical parts; the functions implemented by the software control part are not within the scope of protection of this utility model.

Claims

1. A batching device for producing ceramic liner plates, comprising a support frame (1), two support frames (1) distributed left and right, and a mixing tank (2) between the two support frames (1), characterized in that, Support shafts (3) are fixedly connected to the middle of the left and right sides of the outer wall of the mixing tank (2). The two support shafts (3) are rotatably connected to the middle of the top of the opposite side walls of the two support frames (1). Gear 1 (4) is fixedly sleeved on the outer wall of the left support shaft (3). A fixing plate (5) is fixedly connected between the front and rear inner walls of the left support frame (1). Servo motor 1 (6) is fixedly installed in the middle of the left side wall of the fixing plate (5). The output shaft of servo motor 1 (6) passes through the right side outer wall of the fixing plate (5). The output shaft of servo motor 1 (6) is rotatably connected to the fixing plate (5). Gear 2 is fixedly sleeved on the outer wall of the right end of the output shaft of servo motor 1 (6). (7), Gear 2 (7) meshes with Gear 1 (4), a stirring mechanism is provided inside the mixing tank (2), and there are four material distribution mechanisms above the mixing tank (2), which are arranged in a square shape; the material distribution mechanism includes a guide pipe (17), which extends to the top of the mixing tank (2), and the outer wall of the material distribution mechanism is fixedly sleeved with a support frame (13). A connecting plate (14) is fixedly connected between the outer walls of two adjacent support frames (13), and a support plate (12) is fixedly connected to the bottom of the opposite sides of the left and right support frames (13). The bottom ends of the two support plates (12) are fixedly connected to the outer walls of the two support frames (1) respectively.

2. The batcher for ceramic liner production according to claim 1, wherein The stirring mechanism includes a stirring motor (8), which is fixedly installed at the bottom of the stirring tank (2). A fixing frame (9) is fixedly connected to the top of the inner wall of the stirring tank (2). The fixing frame (9) is cross-shaped. The stirring tank (2) has a stirring shaft (10) inside. The top of the stirring shaft (10) is rotatably connected to the middle of the fixing frame (9). The bottom of the stirring shaft (10) is rotatably connected to the middle of the bottom of the stirring tank (2). The bottom of the stirring shaft (10) extends through the bottom of the stirring tank (2). The bottom of the stirring shaft (10) is fixedly connected to the output shaft of the stirring motor (8). Several stirring blades (11) are fixedly connected to the outer wall of the stirring shaft (10). The stirring blades (11) are evenly distributed.

3. The batcher for ceramic liner production according to claim 1, wherein The material distribution mechanism also includes a hopper (15), the bottom of which has a material distribution pipe (16). The material distribution pipe (16) is a horizontally arranged circular pipe that extends horizontally and is sealed at both ends. The top of the outer wall of the material distribution pipe (16) is fixedly connected to the bottom of the hopper (15), and the bottom of the outer wall of the material distribution pipe (16) is fixedly connected to the top of the guide pipe (17). The outer wall of the material distribution pipe (16) is fixedly fitted with a support frame (13). The guide pipe (17) is a rectangular pipe that is curved in an arc. The bottom end of the guide pipe (17) extends to the top of the mixing tank (2). The inner side of the material distribution pipe (16) has a rotating shaft (18), and the two ends of the rotating shaft (18) are respectively connected to the material distribution pipe (16). The inner walls of the two ends of the shaft (18) are rotatably connected, and the two ends of the shaft (18) pass through the outer wall of the distribution pipe (16). The outer wall of the shaft (18) is fixedly connected to four distribution plates (19), which are distributed at equal angles. The outer wall of the distribution plate (19) slides with the inner wall of the distribution pipe (16). The outer wall of one end of the distribution pipe (16) is fixedly connected to the mounting plate (20). The top of the mounting plate (20) is fixedly installed with the second servo motor (21). The output shaft end of the second servo motor (21) is fixedly connected to one end of the shaft (18). The outer wall of the distribution pipe (16) is provided with a vibrator (22), which is located on the outer wall of the distribution pipe (16) opposite to the second servo motor (21).

Images