Double-layered wear-resistant structure of vertical pressure splitting machine
By adopting a double-layer wear-resistant plate structure in the vertical split press, and utilizing wear-resistant materials and sliding component design, the problem of severe wear in friction parts is solved, thereby improving compression efficiency and service life, and achieving wear resistance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHONGQING ENDURANCE & SHINMAYWA IND
- Filing Date
- 2025-06-28
- Publication Date
- 2026-07-03
AI Technical Summary
The friction parts of existing vertical split presses are severely worn, affecting compression efficiency and service life, and existing technologies are unable to effectively protect these parts.
It adopts a double-layer wear-resistant structure, including an outer frame, an inner frame layer, a protective layer and a pressure head assembly. It uses wear-resistant materials and sliding component design to reduce wear on friction parts.
It effectively protects friction parts, reduces machine wear, improves compression efficiency, extends service life, and facilitates maintenance and replacement of wear-resistant parts.
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Figure CN224446997U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of waste compression, and in particular to a double-layer wear-resistant structure for a vertical compression press. Background Technology
[0002] There are two main types of garbage compactors: horizontal garbage compactors and vertical garbage compactors. Horizontal garbage compactors result in lower garbage density after compression, incomplete wastewater discharge, reduced transfer efficiency, increased load on waste treatment plants (such as landfills), and difficulty in resolving wastewater leakage during transport. Vertical garbage compactors produce higher garbage density than horizontal compactors, but the internal friction points experience greater wear. Therefore, a vertical compactor is needed to ensure both compression efficiency and protection of friction points, extending its service life through wear resistance. Utility Model Content
[0003] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0004] In view of the problems existing in the double-layer plate wear-resistant structure of the current vertical split press, this utility model is proposed.
[0005] Therefore, the purpose of this utility model is to provide a double-layer wear-resistant plate structure for a vertical split press, which protects the friction parts.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: A double-layer plate wear-resistant structure for a vertical dividing press includes a frame assembly, including an outer frame, an inner frame layer disposed within the outer frame, a press head mounting frame disposed at the front and rear ends of the outer frame, and a waste squeezing port; a protective assembly, including a material discharge port disposed within the outer frame and a protective layer disposed at the waste friction part; and a press head assembly, disposed within the outer frame, including a press head frame, a sliding member disposed at the bottom of the press head frame, and a driving member connected to the press head frame.
[0007] As a preferred embodiment of the double-layer platen wear-resistant structure of the vertical dividing press of this utility model, there are two symmetrically arranged outer frames, a slide rail is provided in the inner layer of the outer frame, and wear-resistant strips are provided between the slide rails.
[0008] As a preferred embodiment of the double-layer wear-resistant plate structure of the vertical dividing press of this utility model, the inner layer of the frame is disposed in the slide rail and is attached to the outer frame.
[0009] As a preferred embodiment of the double-layer platen wear-resistant structure of the vertical split press of this utility model, wherein: the material discharge port is inclinedly arranged at the top of the outer frame, and the length of the material discharge port is less than the length of the outer frame.
[0010] As a preferred embodiment of the double-layer wear-resistant structure of the vertical sorting press of this utility model, the protective layer is made of wear-resistant steel plate and is fixedly installed on the garbage friction part.
[0011] As a preferred embodiment of the double-layer platen wear-resistant structure of the vertical split press of this utility model, wherein: the pressing end of the press head frame is an uneven curved surface, and the press head frame and the material discharge port are on the same side.
[0012] As a preferred embodiment of the double-layer wear-resistant plate structure of the vertical dividing press of this utility model, the sliding component includes a sliding plate, wear-resistant plates disposed on both sides of the press head frame, and slide bars symmetrically disposed on the upper and lower sides of the wear-resistant plates, wherein the slide bars are slidably connected to the slide rail.
[0013] As a preferred embodiment of the double-layer wear-resistant plate structure of the vertical split press of this utility model, the slide plate is disposed at the bottom of the press head frame, and the wear-resistant plate is fixedly disposed on both sides of the press head frame and adhered thereto.
[0014] As a preferred embodiment of the double-layer platen wear-resistant structure of the vertical dividing press of this utility model, the driving component includes a hydraulic cylinder and a maintenance cover plate, the fixed end of the hydraulic cylinder is fixedly mounted on the maintenance cover plate, and the telescopic end is fixedly connected to the press head frame.
[0015] As a preferred embodiment of the double-layer wear-resistant structure of the vertical split press of this utility model, the inspection cover plate and the press head mounting frame are detachably connected.
[0016] The beneficial effects of this utility model are:
[0017] The double-layer wear-resistant structure of this utility model uses wear-resistant steel plates for the outer frame and the inner layer of the pusher to protect the friction parts during the extrusion of waste and reduce machine wear. At the same time, the use of a vertical press ensures compression efficiency. It is wear-resistant and maintenance-free, and the wear-resistant steel plates are easy to replace and repair. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0019] Figure 1 This is a schematic diagram of the overall structure of the double-layer wear-resistant plate structure of the vertical split press of this utility model.
[0020] Figure 2 This is an exploded view of the overall structure of the double-layer wear-resistant plate structure of the vertical split press of this utility model.
[0021] Figure 3 This is a schematic diagram of the hydraulic cylinder structure of the vertical split press of this utility model, which features a double-layer plate wear-resistant structure.
[0022] Figure 4 This is a schematic diagram of the internal structure of the double-layer wear-resistant plate structure of the vertical split press of this utility model.
[0023] Figure 5 This is a schematic diagram of the external frame structure of the double-layer wear-resistant plate structure of the vertical split press of this utility model.
[0024] Figure 6 This is a schematic diagram of the pressure head frame structure of the vertical split press of this utility model, which features a double-layer platen wear-resistant structure.
[0025] Figure 7 This is a schematic diagram of the pressure head assembly structure of the vertical split press of this utility model, which features a double-layer platen wear-resistant structure.
[0026] Figure 8 This is a schematic diagram of the slide plate structure of the double-layer wear-resistant plate structure of the vertical split press of this utility model.
[0027] Figure 9 This is a schematic diagram of the movement of the pressure head in the double-layer platen wear-resistant structure of the vertical split press of this utility model.
[0028] Figure label: 100 Detailed Implementation
[0029] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0030] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0031] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0032] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0033] Example 1
[0034] Reference Figures 1-3 This is the first embodiment of the present invention, which provides a double-layer wear-resistant plate structure for a vertical dividing press. This structure includes a frame assembly 100, a protective assembly 200, and a pressing head assembly 300. The frame assembly 100 includes an outer frame 101, an inner frame layer 102 disposed within the outer frame 101, a pressing head mounting frame 103 disposed at the front and rear ends of the outer frame 101, and a waste squeezing port 104. The protective assembly 200 includes a material discharge port 201 disposed within the outer frame 101 and a protective layer 202 disposed at the waste friction area. The pressing head assembly 300 is disposed inside the outer frame 101 and includes a pressing head frame 301, a sliding member 302 disposed at the bottom of the pressing head frame 301, and a driving member 303 connected to the pressing head frame 301.
[0035] The outer frame 101 and the inner frame 102 form the main body of the press. The press head mounting frame 103 carries the press head assembly 300. The garbage extrusion port 104 is set opposite to the press head assembly 300. The garbage enters the press through the discharge port 201. A protective layer 202 is set on the part of the garbage that rubs against the inner wall of the press to prevent friction damage. The press head frame 301 is the main body of the press head assembly 300. A sliding member 302 is set at the bottom of the press head frame 301 so that the press head frame 301 can move inside the press. The press head frame 301 moves under the force of the driving member 303, pushing the garbage towards the garbage extrusion port 104 to compress the garbage.
[0036] Example 2
[0037] Reference Figures 4-9This is the second embodiment of the present invention. This embodiment differs from the first embodiment in that: there are two symmetrically arranged outer frames 101; an inner layer of the outer frame 101 is provided with a slide rail 101a, and wear-resistant strips 101b are provided between the slide rails 101a. The inner frame layer 102 is disposed within the slide rails 101a and is fitted to the outer frame 101. The discharge port 201 is inclinedly disposed at the top of the outer frame 101, and the length of the discharge port 201 is less than the length of the outer frame 101. The protective layer 202 is made of wear-resistant steel plate and is fixedly disposed at the waste friction area. The pressing end of the pressure head frame 301 is an uneven curved surface, and the pressure head frame 301 and the discharge port 201 are on the same side. The sliding component 302 includes a sliding plate 302a, wear-resistant plates 302b disposed on both sides of the pressure head frame 301, and slide strips 302c symmetrically disposed on the upper and lower sides of the wear-resistant plates 302b. The slide strips 302c are slidably connected to the slide rails 101a. A sliding plate 302a is disposed at the bottom of the pressure head frame 301, and a wear-resistant plate 302b is fixedly disposed on and attached to both sides of the pressure head frame 301. The driving component 303 includes a hydraulic cylinder 303a and a maintenance cover plate 303b. The fixed end of the hydraulic cylinder 303a is fixedly disposed on the maintenance cover plate 303b, and the telescopic end is fixedly connected to the pressure head frame 301. The maintenance cover plate 303b is detachably connected to the pressure head mounting frame 103.
[0038] Compared to Embodiment 1, the discharge port 201 is further inclined, allowing waste to automatically fall into the press along the slope. However, this design also causes excessive wear on the discharge port 201. Therefore, a protective layer 202 needs to be provided on the surface of the discharge port 201. Since the inner frame layer 102 is the area where friction occurs after the waste falls into the press, a protective layer 202 is also provided on the surface of the inner frame layer 102. After the waste falls into the press, the hydraulic cylinder 303a is activated, which pushes the press head frame 301 through the telescopic end of the hydraulic cylinder 303a. It should be noted that the press assembly 300 and the discharge port 201 are located on the same side. Waste falls into the press through the discharge port 201 and rolls along the slope of the discharge port 201 to the other side. The press frame 301 can directly... Waste is pushed in; to enable the press frame 301 to move, a sliding plate 302a is provided at the bottom of the press frame 301, and sliding strips 302c are provided on both sides of the press frame 301. The cooperation between the sliding strips 302c and the slide rail 101a allows the press frame 301 to move inside the press. At the same time, since the frequent sliding of the press frame 301 will cause wear on the friction surface, wear-resistant plates 302b are provided on both sides of the press head frame 301; the drive component 303 adopts a hydraulic cylinder 303a, which is fixedly set by the inspection cover plate 303b. When started, it can generate a thrust on the press head frame 301 to squeeze the waste. The inspection cover plate 303b is detachably connected to the press head mounting frame 103, which facilitates subsequent opening of the inspection cover plate 303b for maintenance.
[0039] The remaining structure is the same as that in Example 1.
[0040] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0041] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to the implementation of the present invention) may be omitted.
[0042] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0043] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A double decker wear resistant structure for a vertical defibrator, characterized by: include, The frame assembly (100) includes an outer frame (101), an inner frame layer (102) disposed within the outer frame (101), a pressure head mounting frame (103) disposed at the front and rear ends of the outer frame (101), and a waste squeezing port (104). The protective component (200) includes a discharge port (201) disposed within the outer frame (101), a protective layer (202) disposed at the waste friction area; and, The pressure head assembly (300) is disposed inside the outer frame (101) and includes a pressure head frame (301), a sliding member (302) disposed at the bottom of the pressure head frame (301), and a driving member (303) connected to the pressure head frame (301).
2. The double decker wear resistant construction of vertical defibrator as claimed in claim 1 wherein: There are two symmetrically arranged outer frames (101), and a slide rail (101a) is provided in the inner layer of the outer frame (101). Wear-resistant strips (101b) are also provided between the slide rails (101a).
3. The double decker wear resistant construction of a vertical defibrator as claimed in claim 2 wherein: The inner frame (102) is disposed within the slide rail (101a) and is attached to the outer frame (101).
4. The double decker wear resistant construction of a vertical defibrator as claimed in claim 3 wherein: The material discharge port (201) is inclinedly disposed at the top of the outer frame (101), and the length of the material discharge port (201) is less than the length of the outer frame (101).
5. The double decker wear resistant construction of a vertical defibrator as claimed in claim 4 wherein: The protective layer (202) is made of wear-resistant steel plate and is fixedly installed on the garbage friction part.
6. The double-layer wear-resistant plate structure of the vertical splitting press as described in claim 5, characterized in that: The pressing end of the press head frame (301) is an uneven curved surface, and the press head frame (301) and the discharge port (201) are on the same side.
7. The double decker wear resistant construction of a vertical defibrator as claimed in claim 6 wherein: The sliding member (302) includes a sliding plate (302a), wear-resistant plates (302b) disposed on both sides of the pressure head frame (301), and slide bars (302c) symmetrically disposed on the upper and lower sides of the wear-resistant plates (302b). The slide bars (302c) are slidably connected to the slide rail (101a).
8. The double decker wear resistant construction of a vertical defibrator as claimed in claim 7 wherein: The slide plate (302a) is disposed at the bottom of the pressure head frame (301), and the wear-resistant plate (302b) is fixedly disposed on both sides of the pressure head frame (301) and attached to it.
9. The double-layer wear-resistant plate structure of the vertical split press as described in claim 8, characterized in that: The driving component (303) includes a hydraulic cylinder (303a) and a maintenance cover plate (303b). The fixed end of the hydraulic cylinder (303a) is fixedly mounted on the maintenance cover plate (303b), and the telescopic end is fixedly connected to the pressure head frame (301).
10. The double decker wear resistant construction of a vertical defibrator as claimed in claim 9 wherein: The inspection cover (303b) is detachably connected to the pressure head mounting frame (103).