A double tube CCB central support assembly

The design of the dual-tube CCB central support assembly solves the problem of insufficient strength of the instrument panel crossbeam central support, achieving higher installation accuracy and overall stability, avoiding assembly sinking and abnormal noise, and improving occupant safety.

CN224447918UActive Publication Date: 2026-07-03江苏开沃汽车有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
江苏开沃汽车有限公司
Filing Date
2025-07-07
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

The central support of the existing automotive dashboard crossbeam is not strong enough, which causes the air conditioning blower assembly to sink and interfere with other parts, resulting in abnormal noise. In addition, it is prone to shaking during the welding process, resulting in poor overall strength and precision.

Method used

The system adopts a dual-tube CCB central support assembly, which includes an upper main beam and a lower main beam forming a frame structure. The central support consists of a driver's side support, a passenger side support, an upper support, a middle support, and a bottom support. The support is connected by welding and bolts to increase its strength and stability.

Benefits of technology

It improves the overall stability and strength of the dashboard crossbeam, avoids the problems of air conditioning blower assembly sinking and abnormal noise, and ensures the fixation requirements of the central support and the safety of the occupants.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224447918U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of automobile instrument panel crossbeam, especially a double -pipe CCB central support assembly for supporting and installing automobile central air conditioning, including double main pipe beam and central support, double main pipe beam includes upper main pipe beam and lower main pipe beam, and central support includes main drive side support, vice drive side support, upper support, middle support, lower middle support and bottom support, and bottom support is fixed with the car body floor, and the support volume is big and high strength, guarantees the strength of driving area, and also can satisfy the fixed requirement of central support assembly, and the four around supports of central support form frame cavity, can transmit and absorb collision load, increase instrument panel crossbeam whole mode frequency, avoid the problem that the steering wheel shakes and makes abnormal sound caused by the insufficient overall strength of instrument panel crossbeam, and the upper main pipe beam and lower main pipe beam of double main pipe beam are connected and form frame structure, and the overall stability of instrument panel crossbeam is good.
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Description

Technical Field

[0001] This utility model relates to the field of automotive dashboard crossbeam technology, and in particular to a dual-tube CCB central support assembly. Background Technology

[0002] The dashboard crossbeam is a crucial component of a car. Its two ends support the steering column and airbags, while the middle section supports the central air conditioning system. Therefore, the strength of the central support of the dashboard crossbeam has a critical impact on overall vehicle performance and safety. Existing automotive dashboard crossbeams employ methods such as... Figure 1 The single main beam 1' shown is typically a simple H-shaped central support 2'. This support is narrow and weak, and insufficient strength can cause the air conditioner blower to sink 2-3mm after installation, leading to interference with other components and abnormal noise. Furthermore, the central support 2' is usually directly welded to the main beam 1', which is prone to wobbling and thermal deformation during welding, resulting in poor overall strength and precision. Utility Model Content

[0003] The technical problem to be solved by this utility model is: in order to overcome the above-mentioned technical problems, this utility model provides a dual-tube CCB central support assembly.

[0004] The technical solution adopted by this utility model to solve its technical problem is: a dual-tube CCB central support assembly, including dual main beams and a central support. The dual main beams include an upper main beam and a lower main beam, which are connected to each other to form a frame structure. The upper and lower main beams are arranged horizontally vertically. The central support includes a driver's side support, a passenger side support, an upper support, a middle support, a lower middle support, and a bottom support. The driver's side support and the passenger side support are both plate-shaped and vertically arranged on the dual main beams. The upper support and the middle support are arranged horizontally on the driver's side support and the passenger side support. Between these components, the driver's side bracket, upper bracket, passenger side bracket, and middle bracket are sequentially connected to form a frame cavity structure. The driver's side bracket, lower middle bracket, and bottom bracket are sequentially connected vertically. Both the upper end of the driver's side bracket and the upper end of the passenger side bracket have upper tube beam mounting holes, and both the driver's side bracket and the passenger side bracket are connected and fixed to the upper main tube beam at their upper tube beam mounting holes. Both the lower end of the driver's side bracket and the lower end of the passenger side bracket have lower tube beam mounting holes, and both the driver's side bracket and the passenger side bracket are connected and fixed to the lower main tube beam at their lower tube beam mounting holes. The bottom bracket is fixed to the vehicle floor.

[0005] The driver's side bracket and the passenger side bracket are symmetrically arranged. In a left-hand drive vehicle, the driver's side bracket is located on the left, and the passenger side bracket is located on the right. In a right-hand drive vehicle, the driver's side bracket is located on the right, and the passenger side bracket is located on the left.

[0006] Both the driver's side bracket and the passenger side bracket have a hollow structure, which allows for localized weight reduction of the bracket.

[0007] Both the driver's side bracket and the passenger side bracket have a flanged structure, and the flanged structure around the driver's side bracket and the passenger side bracket can strengthen the structure of the driver's side bracket and the passenger side bracket.

[0008] The lower and middle brackets and the bottom bracket are sheet-like. The widths of the driver's side bracket, lower and middle bracket, and bottom bracket are equal or approximately equal, or the widths of the driver's side bracket and bottom bracket are slightly larger than the width of the lower and middle bracket. The difference in width between the driver's side bracket and the bottom bracket depends on actual installation requirements. The width of the driver's side bracket is primarily to accommodate the installation requirements of the central air conditioning compressor and takes into account the actual installation space. The width of the bottom bracket is mainly to consider the installation dimensions at the bottom where it is fixed to the vehicle floor. The driver's side bracket, lower and middle bracket, and bottom bracket are enlarged and widened in the X-direction (width direction) to enhance strength. The driver's side area is reinforced to absorb energy during frontal and side impacts and limit the intrusion of the steering wheel and pedals, protecting occupants and improving safety.

[0009] Preferably, the width of the driver's side bracket is 145mm-160mm, the width of the lower middle bracket is 140mm-150mm, and the width of the bottom bracket is 170mm-180mm.

[0010] To improve installation accuracy, both the driver's side bracket and the passenger side bracket are connected and fixed to the upper main beam with bolts at the mounting holes of their upper tube beams.

[0011] To improve installation accuracy, both the driver's side bracket and the passenger side bracket are connected and fixed to the lower main beam with bolts at their lower tube beam mounting holes.

[0012] To increase the overall stability of the crossbeam, lower tube bushings are provided at both ends of the lower main tube beam, and each end of the lower main tube beam is fixed to the side panel of the vehicle body by a long bolt.

[0013] Preferably, each end of the lower main beam is fixed to the side panel of the vehicle body by a long hexagonal flange bolt.

[0014] The upper support is located on the side closer to the upper main beam, and the middle support is located on the side farther away from the lower main beam.

[0015] The beneficial effects of this utility model are as follows: This utility model provides a dual-tube CCB central support assembly for supporting and installing automotive central air conditioning. The central support includes a driver's side support, a passenger side support, an upper support, a middle support, a lower middle support, and a bottom support. These supports can be connected by welding and then bolted to the dashboard crossbeam, ensuring high connection precision. The bottom support is fixed to the vehicle floor by two bolts at the front and rear. This large support provides high strength and increases the strength of the driving area, ensuring both the strength of the driving area and meeting the fixing requirements of the central support assembly. The driver's side support, upper support, passenger side support, and middle support—that is, the four supports of the central support—form a frame cavity, resulting in a stable and strong structure. This frame cavity structure can transfer and absorb collision loads, increasing the overall modal frequency of the dashboard crossbeam and preventing steering wheel vibration and abnormal noise caused by insufficient overall strength of the dashboard crossbeam. The increased overall strength of the support prevents the air conditioning blower from sinking during assembly, which could lead to interference with other components and abnormal noise. The upper and lower main tube beams of the dual main tube beams are interconnected to form a frame structure, ensuring good overall stability of the dashboard crossbeam. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Figure 1 This is a structural schematic diagram of the existing automotive dashboard crossbeam steering column bracket.

[0018] Figure 2 This is a structural schematic diagram of a dual-tube CCB central support assembly according to this utility model.

[0019] Figure 3 This is a three-dimensional structural diagram of the front of the central support of this utility model.

[0020] Figure 4 This is a schematic diagram of the left-side structure of the central support of this utility model.

[0021] Figure 5 This is a three-dimensional structural diagram of the central support of this utility model from another angle.

[0022] In the diagram: 1. Upper main beam; 2. Lower main beam; 3. Driver's side bracket; 4. Passenger's side bracket; 5. Upper bracket; 6. Middle bracket; 7. Lower middle bracket; 8. Bottom bracket; 9. Upper pipe beam mounting hole; 10. Lower pipe beam mounting hole; 11. Hollow structure; 12. Flanged structure; 13. Bottom mounting hole; 1'. Main beam; 2'. Central bracket. Detailed Implementation

[0023] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0024] like Figure 2-5 As shown, this utility model discloses a dual-tube CCB central support assembly, comprising dual main beams and a central support. The dual main beams include an upper main beam 1 and a lower main beam 2, which are interconnected to form a frame structure. The upper main beam 1 and the lower main beam 2 are arranged horizontally vertically. The central support includes a driver's side support 3, a passenger side support 4, an upper support 5, a middle support 6, a lower middle support 7, and a bottom support 8. The driver's side support 3 and the passenger side support 4 are both plate-shaped and vertically arranged on the dual main beams. The upper support 5 and the middle support 6 are arranged horizontally between the driver's side support 3 and the passenger side support 4. The driver's side support 3, the upper support 5, the passenger side support 4, and the middle support 6 are sequentially connected to form a frame cavity structure. The driver's side support 3, the lower middle support 7, and the bottom support 8 are sequentially connected vertically.

[0025] like Figure 2 As shown, both the upper end of the driver's side bracket 3 and the upper end of the passenger side bracket 4 have upper tube beam mounting holes 9. Both the driver's side bracket 3 and the passenger side bracket 4 are connected and fixed to the upper main tube beam 1 at their upper tube beam mounting holes 9. Both the lower end of the driver's side bracket 3 and the lower end of the passenger side bracket 4 have lower tube beam mounting holes 10. Both the driver's side bracket 3 and the passenger side bracket 4 are connected and fixed to the lower main tube beam 2 at their lower tube beam mounting holes 10. The bottom bracket 8 is fixed to the vehicle floor.

[0026] The driver's side bracket 3 and the passenger side bracket 4 are symmetrically arranged. In a left-hand drive vehicle, the driver's seat is on the left, the driver's side bracket 3 is on the left, and the passenger side bracket 4 is on the right. In a right-hand drive vehicle, the driver's seat is on the right, the driver's side bracket 3 is on the right, and the passenger side bracket 4 is on the left. Figure 2-5 The embodiment shown is an example of a left-hand drive vehicle where the driver's side bracket 3 is located on the left and the passenger side bracket 4 is located on the right.

[0027] Both the driver's side bracket 3 and the passenger side bracket 4 have a hollow structure 11, which can reduce the weight of the bracket in certain areas. Both the driver's side bracket 3 and the passenger side bracket 4 have a flanged structure 12, which can strengthen the structure of the driver's side bracket 3 and the passenger side bracket 4 around their perimeter.

[0028] The lower middle bracket 7 and the bottom bracket 8 are sheet-like. The widths of the driver's side bracket 3, lower middle bracket 7, and bottom bracket 8 are equal or approximately equal, or the widths of the driver's side bracket 3 and bottom bracket 8 are slightly larger than the width of the lower middle bracket 7. The difference in width between the driver's side bracket 3 and bottom bracket 8 and the lower middle bracket 7 depends on actual installation requirements. The width of the driver's side bracket 3 is primarily to accommodate the installation requirements of the central air conditioning compressor, taking into account the actual installation space. The width of the bottom bracket 8 is mainly to consider the installation dimensions at the bottom where it is fixed to the vehicle floor. The driver's side bracket 3, lower middle bracket 7, and bottom bracket 8 are enlarged and widened in the X-direction (width direction) to enhance strength. This reinforcement in the driver's side area absorbs energy during frontal and side impacts and limits the intrusion of the steering wheel and pedals, protecting occupants and improving safety. The bottom bracket 8 is fixed to the vehicle floor using two bolts, one at the front and one at the rear. Figure 4 The two bottom mounting holes 13 at the bottom are the bolt holes for connecting the bottom bracket 8 to the vehicle floor.

[0029] The width of the driver's side bracket 3 is 145mm-160mm, the width of the lower middle bracket 7 is 140mm-150mm, and the width of the bottom bracket 8 is 170mm-180mm.

[0030] Both the driver's side bracket 3 and the passenger side bracket 4 are connected and fixed to the upper main beam 1 by bolts at the mounting holes 9 on the upper tube beam.

[0031] Both the driver's side bracket 3 and the passenger side bracket 4 are connected and fixed to the lower main beam 2 by bolts at the mounting holes 10 of their lower tube beams.

[0032] The lower main beam 2 has lower tube bushings at both ends, and each end of the lower main beam 2 is fixed to the side panel of the vehicle body by a long bolt. The long bolt is preferably a long hexagonal flange bolt.

[0033] The upper support 5 is located on the side closer to the upper main beam 1, and the middle support 6 is located on the side farther away from the lower main beam 2.

[0034] This utility model discloses a dual-tube CCB central support assembly for supporting and installing automotive central air conditioning. The central support includes a driver's side support 3, a passenger side support 4, an upper support 5, a middle support 6, a lower middle support 7, and a bottom support 8. These supports are connected by welding and then bolted to the dashboard crossbeam, ensuring high connection precision. The bottom support 8 is fixed to the vehicle floor with two bolts at the front and rear. This large support provides high strength and enhances the strength of the driver's area, ensuring both the strength of the driver's area and the fixation requirements of the central support assembly. The driver's side support 3, upper support 5, passenger side support 4, and middle support 6, forming a frame cavity, provide structural stability and high strength. This frame cavity structure can absorb and transfer collision loads, increasing the overall modal frequency of the dashboard crossbeam and preventing steering wheel vibration and abnormal noise caused by insufficient overall strength of the dashboard crossbeam. The increased overall strength of the support prevents the air conditioning blower from sinking during assembly, which could lead to interference with other components and abnormal noise. The upper and lower main tube beams of the dual-tube beams are interconnected to form a frame structure, ensuring good overall stability of the dashboard crossbeam.

[0035] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A dual tube CCB central support assembly, characterized by: The system includes a double main beam and a central support. The double main beam includes an upper main beam (1) and a lower main beam (2), which are connected to each other to form a frame structure. The upper main beam (1) and the lower main beam (2) are arranged horizontally in the upper and lower directions. The central support includes a driver's side support (3), a passenger side support (4), an upper support (5), a middle support (6), a lower middle support (7), and a bottom support (8). The driver's side support (3) and the passenger side support (4) are both plate-shaped and vertically arranged on the double main beam. The upper support (5) and the middle support (6) are arranged horizontally between the driver's side support (3) and the passenger side support (4). The frame (4) and the middle frame (6) are connected in sequence to form a frame cavity structure. The driver's side frame (3), the lower middle frame (7) and the bottom frame (8) are connected in sequence. The upper end of the driver's side frame (3) and the upper end of the passenger side frame (4) are both provided with upper tube beam mounting holes (9). The driver's side frame (3) and the passenger side frame (4) are both connected and fixed to the upper main tube beam (1) at their upper tube beam mounting holes (9). The lower end of the driver's side frame (3) and the lower end of the passenger side frame (4) are both provided with lower tube beam mounting holes (10). The driver's side frame (3) and the passenger side frame (4) are both connected and fixed to the lower main tube beam (2) at their lower tube beam mounting holes (10). The bottom frame (8) is fixed to the vehicle floor.

2. The dual tube CCB central support assembly of claim 1, wherein: The driver's side bracket (3) and the passenger side bracket (4) are symmetrically arranged.

3. The dual tube CCB central support assembly of claim 1, wherein: Both the driver's side bracket (3) and the passenger side bracket (4) have a hollow structure (11).

4. The dual tube CCB central support assembly of claim 1, wherein: Both the driver's side bracket (3) and the passenger side bracket (4) have a flanged structure (12).

5. The dual tube CCB central support assembly of claim 1, wherein: The lower middle bracket (7) and the bottom bracket (8) are sheet-like. The widths of the driver's side bracket (3), the lower middle bracket (7) and the bottom bracket (8) are equal or approximately equal, or the widths of the driver's side bracket (3) and the bottom bracket (8) are slightly larger than the width of the lower middle bracket (7).

6. The dual tube CCB central support assembly of claim 5, wherein: The width of the driver's side bracket (3) is 145mm-160mm, the width of the lower middle bracket (7) is 140mm-150mm, and the width of the bottom bracket (8) is 170mm-180mm.

7. The dual tube CCB central support assembly of claim 1, wherein: Both the driver's side bracket (3) and the passenger side bracket (4) are connected and fixed to the upper main beam (1) by bolts at the mounting holes (9) of the upper tube beam.

8. The dual tube CCB central support assembly of claim 1, wherein: Both the driver's side bracket (3) and the passenger side bracket (4) are connected and fixed to the lower main beam (2) by bolts at the mounting holes (10) of the lower tube beam.

9. The dual tube CCB central support assembly of claim 1, wherein: The lower main beam (2) is provided with lower tube bushings at both ends, and each end of the lower main beam (2) is fixed to the side wall of the vehicle body by a long bolt.

10. The dual tube CCB central support assembly of claim 1, wherein: The upper support (5) is located on the side closer to the upper main beam (1), and the middle support (6) is located on the side farther away from the lower main beam (2).